Valve Concepts 3000 Series Installation, Operation And Maintenance Manual

Vacuum relief vent side-mounted connection

Advertisement

Quick Links

ISO Registered Company
I. 3000 SERIES DESIGN AND FUNCTION
MODEL
P
V
3100
P
V
3200
P
V
3300
V
3400
P
3500
P
3600
V
3700
P
Models 3100 through 3600 Pressure and /or Vacuum
Vents are used for the normal venting requirements.
Normal venting is defined as venting required
because of operational requirements (i.e. filling and
emptying the tank) or atmospheric changes. Model
3700 Emergency Relief Vent is used to meet venting
required when an abnormal condition, such as an
external fire or such as ruptured internal heating
coils, exist either outside or inside the tank.
All of these devices are sized in accordance with API
Standard 2000. Improperly specified relief vents may
result in structural damage to the tank or system and
can cause severe personal injury or death.
Figure 1 - Pressure Relief
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Model 3600
Vacuum Relief Vent
Side-Mounted Connection
DESCRIPTION
Vent to Atmosphere
Vent to Header
Top Mounted
Vent to Atmosphere
Vent to Header
Side Mounted
Emergency/Manhole Cover
SECTION I
Figure 1 illustrates the operation of the Pressure
Relief Vent under overpressure conditions. As the
tank pressure increases as a result of product being
pumped into the tank and/or because of thermal
expansion of the product and vapors, the pressure
pallet remains closed until the set pressure of the
vent is reached. When the tank pressure reaches the
pressure setting of the vent, the pressure pallet lifts
allowing the tank pressure to bleed off.
Figure 2 illustrates the operation of the Vacuum
Relief Vent under vacuum conditions. As the tank
pressure decreases as a result of product being
pumped out of the tank and/or because of thermal
contraction of the product and vapors, the vacuum
pallet remains closed until the set vacuum of the
vent is reached. When the tank vacuum reaches the
vacuum setting of the vent, the vacuum pallet lifts
allowing air to be drawn into the tank.
Figure 2 - Vacuum Relief
IOM-3600
10-20

Advertisement

Table of Contents
loading

Summary of Contents for Valve Concepts 3000 Series

  • Page 1 10-20 Model 3600 Vacuum Relief Vent Side-Mounted Connection SECTION I ISO Registered Company I. 3000 SERIES DESIGN AND FUNCTION MODEL DESCRIPTION Figure 1 illustrates the operation of the Pressure 3100 Vent to Atmosphere Relief Vent under overpressure conditions. As the...
  • Page 2: Safety Warnings

    FRP and Aluminum vents are furnished with flat The 3000 Series Vents are designed to mate to a faced flanges. It is recommended that they be flange. Torque guidelines are provided in Table 1. The...
  • Page 3 All stud threads must be lubricated to obtain proper WARNING torque results. A washer should be used under each Minimum clearance between tank roof and vacuum stud nut. inlet port must be at least equal to the vents’ nominal flange bore. Tank nozzle bore must be Install the studs, washers and nuts and tighten nuts greater than or equal to vent inlet flange bore.
  • Page 4: Maintenance

    SECTION V V. MAINTENANCE build up. Seat surface must be clean and smooth for Tank or system protection is the primary function vent to perform properly. of the weight loaded Vacuum Relief Vent. As a safety device, it is very important that maintenance/ To Remove Seat Ring: Make a match mark between inspection be done on a regular interval.
  • Page 5 WARNING When assembling the vent, ensure that the stem is straight and fits into the guide in the cover. If the stem is cocked at an angle, pallet lift may be completely blocked. This could result in an increase in vacuum pressure in the tank and cause a tank failure, severe personal injury and material damage.
  • Page 6: Test Procedure

    Table 2. Note: Valve Concepts acceptance criteria meets or exceeds the requirements of API. API 2521 states For Example: that if the rate of leakage does not exceed ½ SCFH for 6 inch size and smaller, 5 SCFH for 8 inch to 16 4”...
  • Page 7 SECTION VII VII. ORDERING INFORMATION NEW REPLACEMENT UNIT vs PARTS "KIT" FOR FIELD REPAIR To obtain a quotation or place an order, please retrieve the Serial Number and Product Code that was stamped on the metal name plate and attached to the unit. This information can also be found on the Bill of Material (BOM”), a parts list that was provided when unit was originally shipped.
  • Page 8 Figure 4 - Standard Vent Aluminum, Carbon Steel, Stainless Steel Detail A Detail A ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION Flange Socket Cap Screw Lift Brackets Seat Ring Cap Screws Diaphragm Retainer Pallet Diaphragm ‡ Nipple Pallet Cover Stiffener Plate Name Plate Pallet Weights Cap Screws...
  • Page 9 Figure 5 - Bug / Flame Screen Figure 6 - Indicator ITEM NO. DESCRIPTION Pallet Guide Indicator Housing Indicator Figure 7 - Atex Cable Connection Cable Connector Cable - ATEX Cap Screw Flame / Bug Screen Flame Screen Ring Cap Screws Figure 8 - Joint Tape Application TFE TAPE LENGTH Size...
  • Page 10 ADDENDUM - A TIGHTENING SEQUENCE FOR FLANGE BOLTING GUIDELINES FOR BOLTED FLANGE JOINT ASSEMBLY ACCORDING TO ASME PCC-1 SPECS STEP LOADING Install Hand tighten. Check flange gap around circumference for uniformity. If the gap is not reasonably uniform, make the appropriate adjustments by selective tightening before proceeding. Round 1 Tighten to 20% to 30% of target torque.
  • Page 11 RECOMMENDATIONS FOR PROPER GASKET INSTALLATION Gasket seating surfaces for tank nozzle flange must be clean, free of scratches, corrosion, tool marks and flat. Use either a full faced or ring gasket for steel and stainless steel raised face flanges. FRP and Aluminum vents are furnished with flat faced flanges. It is recommended that they be installed on mating flat face flanges with a full faced gasket.
  • Page 12 IOM ADDENDUM: ATEX DIRECTIVE 2014/34/EU and THE EQUIPMENT AND PROTECTIVE SYSTEMS INTENDED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES REGULATIONS 2016 Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of products intended for use in potentially explosive atmospheres given in Annex II of the ATEX Directive 2014/34/EU and given in Schedule 1 of The Equipment and Protective Systems Indented for Use in Potentially Explosive Atmospheres Regulations 2016.
  • Page 13 PRODUCT 31-B, 31-N 1164, 1164(OPT-45) 1171, 1171(OPT-45), 1171(CRYO) 2171, 2171(OPT-45), 2171(CRYO), 3171 1465, 3381, 3381(OPT-45), 3381(OPT-40) 4381, 4381(OPT-37), 4381(CRYO), 4381(OPT-45), 5381 MPRV-H, MPRV-L PBE, PBE-L, PBE-H CA-1, CA-2 CA1, SA1, CA4, SA4, CA5, SA5 DA2, DA4, DA5, DA6, DA8 DA0, DA1, DAP, SAP SLR-1, SLR-2, PTR-1 ALR-1, ULR-1, PGR-1 BQ, BQ(OPT-45), BQ(CRYO)

This manual is also suitable for:

310032003300340035003600 ... Show all

Table of Contents