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Valve Concepts 1078 Installation, Operation And Maintenance Manual

Vacu-gard pilot operated blanketing valve

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I. DESCRIPTION AND SCOPE
The Model 1078 Vacu-Gard is a pilot operated
blanketing valve intended for installation on top of
medium to large storage tanks. Available with either
FNPT or flange end connections, 1" size available with
II. PRIOR TO INSTALLATION
Clean out blanket gas supply lines prior to valve
installation to get rid of dirt, sand, loose scales and
other foreign particles trapped in the piping. This is
particularly true for new tanks and/or new piping. One
way to accomplish this is to blow out the lines from the
supply side up to the connection to the Vacu-Gard inlet.
III. INSTALLATION
It is always good practice to install a main line filter
upstream of any tank blanketing valve. The element
should be approximately 5-40 microns with a flow ca-
pacity at least equal to or greater than that of the Vacu-
Gard.
The valve should be installed in the normal upright po-
sition. The inlet is horizontal and the outlet is vertical
downward. An optional horizontal outlet is available for
the remote sensing design only. All outlet piping from
the valve body to the vessel must be at least as large
or larger than the outlet port in the body. Keep piping as
short as possible for best valve performance.
INSTALLATION, OPERATION AND MAINTENANCE MANUAL (IOM)
Model 1078
Vacu-Gard Pilot Operated Blanketing Valve
SECTION III
SECTION I
150 lb. integral cast flanges. 1" size valve bodies are
cast 316 stainless steel (CF3M). 2" size valve bodies
are available in cast carbon steel (WCB) or stainless
steel (CF3M). All sizes have 316 SST Trim.
SECTION II
Follow your company's safety procedures to avoid
injury to personnel or damage to equipment.
For Remote Sensing:
The sense line should be a 1/2" O.D. tube (or larger)
and the length should not exceed fifteen feet. Longer
lengths may be used with larger diameter sense lines.
The sense line should slope downward from the pilot to
the tank to allow condensate, if any, to drain back into
the tank. (The sense port is the port on the side of the
pilot body marked with an "S". A "tee" may be added to
the sense port for gauging pressure in the vessel.)
For Dip-Tube Sensing:
The integral dip-tube line must protrude into the tank at
least 6" below the roof.
NOTE: The port at the end of the main valve body op-
posite the inlet is not a sense port. This port should not
be used for pressure gauging since the pressure at this
point may be higher than the maximum tank pressure
and may cause damage to the gauge.
IOM-1078
CAUTION
02-20

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Summary of Contents for Valve Concepts 1078

  • Page 1 SECTION I I. DESCRIPTION AND SCOPE 150 lb. integral cast flanges. 1” size valve bodies are The Model 1078 Vacu-Gard is a pilot operated blanketing valve intended for installation on top of cast 316 stainless steel (CF3M). 2” size valve bodies medium to large storage tanks.
  • Page 2 Refer to drawings on page 3. Close inlet block valve A. Remove plug D slowly from the body to allow any pressure that maybe trapped in the body to vent to atmosphere. If installation has remote sensing, close valve B and valve E. The Model 1078 can now be removed from the system or repaired while in place. CAUTION Follow your company’s safety procedures to avoid...
  • Page 3 Normal Installation - Remote Sensing Model 1078 Pilot Operated Vacu-Gard Installation - with Integral Dip-Tube Sensing Model 1078 Pilot Operated Vacu-Gard IOM-1078...
  • Page 4 SECTION VI VI. MAINTENANCE center of the spacer with the small end of spindle The Model 1078 should be periodically actuated and oriented up. all sliding surfaces and seals lubricated to ensure smoothness of operation. The frequency required Lower the pilot body over the top of the spindle.
  • Page 5 (47) into the top of the pilot housing (124) if o-rings as mentioned above. Prior to installing the flow it was removed previously. plug (109) on the piston (107), place o-ring (106) on the groove on the OD of the piston . Install o-ring (105) IOM-1078...
  • Page 6 The support plate should be install with the smooth side up. Lay the diaphragm (13) on top of the lower support plate. NOTE: Place diaphragm with the flute facing up for pressure set point or facing down for vacuum set point. IOM-1078...
  • Page 7 PARTS "KIT" for FIELD REPAIR: Contact your local Cashco, Inc., Sales Rep re- sen ta tive with the Serial Number and Product code. Identify the parts and the quantity required to repair the unit from the Bill of Materials sheet IOM-1078...
  • Page 8: Section Viii

    Worn o-rings or seat surfaces. Replace worn parts. (See Maintenance Section for disas- sembly and reassembly.) Foreign particles on o-rings or seat surfaces. Clean and lubricate parts. (See Maintenance Section for disassembly and reassembly.) Loose connections on Vacu-Gard. Check all connections for tightness. IOM-1078...
  • Page 9 1” Model 1078 Remote Sense Horizontal or Vertical Outlet 1/4” NPT REMOTE SENSE CONNECTION 1” Model 1078 Dip Tube Sense Vertical Outlet Only ITEM NO. QUANTITY PART NAME ITEM NO. QUANTITY PART NAME Main Body Elbow Fitting Spring Bonnet Tube Fittings Gasket ‡...
  • Page 10 1” Model 1078 Internals Detail B Detail A Detail A Detail B ITEM QUANTITY PART NAME ITEM NO. QUANTITY PART NAME Guide Pin Adjusting Screw Return Spring Jam Nut Spacer Vent Screen Washer Spring Button Pressure Spring O-Ring ‡ (-120)
  • Page 11 1” Model 1078 with Tank & Supply Gauges Dip Tube Sense Remote Sense 1” Model 1078 with Purge, Tank & Supply Gauges Dip Tube Sense Remote Sense ITEM NO. QUANTITY PART NAME ITEM NO. QUANTITY PART NAME Elbow Fitting 207.1...
  • Page 12 1” Model 1078 with Check Valve, Tank & Supply Gauges Remote Sense Dip Tube Sense 1” Model 1078 with Purge, Check Valve, Tank & Supply Gauges Dip Tube Sense Remote Sense ITEM NO. QUANTITY PART NAME ITEM NO. QUANTITY PART NAME...
  • Page 13 2” Model 1078 Remote Sense Horizontal or Vertical Outlet 1/4” NPT REMOTE SENSE CONNECTION 2” Model 1078 Dip Tube Sense Vertical Outlet Only ITEM NO. QUANTITY PART NAME ITEM NO. QUANTITY PART NAME Elbow Fitting Tube Fittings Vent Screen Tubings...
  • Page 14 2” Model 1078 Internals Detail A Detail B Detail A Detail B ITEM NO. QUANTITY PART NAME ITEM QUANTITY PART NAME Adjusting Screw Spacer Jam Nut Washer Spring Button O-Ring ‡ (-120) Pressure Spring Spring Cap Screws O-Ring ‡ (-131) Lockwashers O-Ring ‡...
  • Page 15 2” Model 1078 with Tank & Supply Gauges Dip Tube Sense Remote Sense 2” Model 1078 with Purge, Tank & Supply Gauges Dip Tube Sense Remote Sense ITEM NO. QUANTITY PART NAME ITEM NO. QUANTITY PART NAME Bushing 207.1 Reducing Nipple...
  • Page 16 2” Model 1078 with Check Valve, Tank & Supply Gauges Remote Sense Dip Tube Sense 2” Model 1078 with Purge, Check Valve, Tank & Supply Gauges Dip Tube Sense Remote Sense ITEM NO. QUANTITY PART NAME ITEM NO. QUANTITY PART NAME...
  • Page 17 All equipment must only be fitted with manufacturer’s original spare parts. Ensure that only non-sparking tools are used, as per EN 1127-1, Annex A. IOM-1078...
  • Page 18 SCV-30, SCV-S FL800/FL200 8700, 8910, 8920, 8930, 8940 2100, 2199 3100, 3200, 3300, 3400, 3500, 3600, 3700 TANK BLANKETING 1078, 1088, 1100, 1049 5100, 5200, 5400 ,5500 4100, 4200, 4300, 4400, 4500, 4600 MISC 764P/PD, 764-37, 764T Cashco, Inc. Cashco GmbH Cashco do Brasil, Ltda.