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Valve Concepts 1049 Installation, Operation And Maintenance Manual

Secure-gard pilot operated vent valve

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ISO Registered Company
SECTION I
I. DESCRIPTION AND SCOPE
The Model 1049 Secure-Gard is a pilot operated vent
valve intended for installation on atmospheric and low
pressure storage tanks, vapor recovery systems, and
process systems.
II. PRIOR TO INSTALLATION
Remove all packing material inside and outside of the valve prior to installation.
SAFETY WARNING: In addition to your company's safety procedures, this section includes guidelines that should
be followed during the installation, operation, and maintenance of Valve Concepts, Inc's Pilot Operated Vent Valve.
It is necessary to completely read and understand these guidelines.
Tank or system over pressure protection is the primary function of pilot operated vent valves. It must be selected to
meet the total pressure flow requirements within the Maximum Allowable Working Pressure of the system on which
it is installed. Consult API Standard 2000 for tank protection sizing procedures. Improperly specified vent valves
may result in structural damage to the tank or system, and may cause severe personal injury or death.
Valves are pre-set at the factory per customer purchase specifications. DO NOT change the set pressure without
consulting the factory or your local VCI representative. Improper adjustment may cause the valve to malfunction.
DO NOT attempt to remove the valve from the tank or process vessel without first bleeding all pressure from the
system. ALTERNATIVE MEANS OF PRESSURE VENTING MUST BE PROVIDED WHEN THE VALVE IS OUT
OF SERVICE.
The valve has been exposed to process while in service. Observe all plant procedures and Material Safety Data
Sheets (MSDS) for the products in the system while inspecting, adjusting, or servicing the valve. Take appropriate
safety precautions regarding eye protection, respiration and skin contact.
III. INSTALLATION
The inlet and outlet flanges are normally standard ANSI 150 lbs. class flanges unless otherwise indicated and
should be connected following accepted piping practices.
INSTALLATION, OPERATION AND MAINTENANCE MANUAL (IOM)
Model 1049
Secure-Gard Pilot Operated Vent Valve
The Model 1049 is a low pressure pilot operated valve.
In as such, does not supply vacuum relief. If vacuum
relief is required, it should be provided by a separate
device.
Follow your company's safety procedures to avoid
injury to personnel or damage to equipment.
SECTION II
SECTION III
IOM - 1049
WARNING
CAUTION
03-16

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Summary of Contents for Valve Concepts 1049

  • Page 1 SAFETY WARNING: In addition to your company’s safety procedures, this section includes guidelines that should be followed during the installation, operation, and maintenance of Valve Concepts, Inc’s Pilot Operated Vent Valve. It is necessary to completely read and understand these guidelines.
  • Page 2 (The standard filter regulator sup- but not to exceed the maximum pressure rating of the plied by Valve Concepts is rated at 300 psig.) INSTALLATION DIAGRAMS FOR STANDARD ACCESSORIES & CONFIGURATIONS Option 2 Standard Confi...
  • Page 3 With Field Test Connection Rotameter to Purge Pilot Sense and Discharge Lines (Back Flow Preventer Included) Option 6 Option A With Rotameter to Purge Pilot Sense Internal Sensing, SS Pilot Filter Element, Pilot Exhaust to Main Valve Outlet with Manual Blowdown Valve IOM-1049...
  • Page 4: Maintenance

    SECTION IV IV. START-UP For the valve to be in the closed position, tank pressure Operation of the Model 1049 is automatic once the set must reach the actuator though the pilot. pressure has been set. (The set pressure is bench-set per the customer’s specifi...
  • Page 5: O-Ring Material

    10” x 12” 1.5 - 3 psig 31451933 31451955 31451944 3.2 -14 psig 31451133 31451155 31451144 4” - 1.5 psig 31459033 31459055 31459044 12” x 16” 1.5 - 3 psig 31459933 31459955 31459944 3.2 -14 psig 31459133 31459155 31459144 IOM-1049...
  • Page 6: Troubleshooting Guide

    SECTION VI VII. TROUBLE SHOOTING GUIDE 1. Model 1049 opens below set point. Possible Cause Remedy Sense line is clogged. Check sense line and sense port for blockage. Clean as needed Incorrect set pressure. Adjust set pressure screw to proper set pressure.
  • Page 7 Model 1049 Pilot Assembly ITEM NO. QUANTITY PART NAME Pilot Body Upper Diaphragm Case Lower Diaphragm Case Spring Bonnet Support Plate 107‡ Diaphragm Spindle Assembly Lockwasher Lower Spring Guide Washer Spring Button Adjusting Screw Jam Nut Set Pressure Spring Bug Screen Vent Blowdown Needle 118‡...
  • Page 8 Model 1049 Main Valve Body & Actuator ITEM NO. QUANTITY PART NAME Upper Case Weldment Cover/Lower Case Weldment 203 ‡ Actuator Diaphragm Support Plate Weldment Bolt Lockwasher Washer Body Seat Plate Assembly Nozzle 305 ‡ O-Ring Seat 306 ‡ Nozzle Gasket 307 ‡...