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Valve Concepts 3000 SERIES Installation, Operation And Maintenance Manual

Pressure / vacuum relief vent

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ISO Registered Company
I. 3000 SERIES DESIGN AND FUNCTION
MODEL
P
V
3100
P
V
3200
P
V
3300
V
3400
P
3500
P
3600
V
3700
P
Models 3100 through 3600 Pressure and /or Vacuum
Vents are used for the normal venting requirements.
Normal venting is defined as venting required
because of operational requirements (i.e. filling and
emptying the tank) or atmospheric changes. Model
3700 Emergency Relief Vent is used to meet venting
required when an abnormal condition, such as an
external fire or such as ruptured internal heating
coils, exist either outside or inside the tank.
All of these devices are sized in accordance with API
Standard 2000. Improperly specified relief vents may
result in structural damage to the tank or system and
can cause severe personal injury or death.
Figure 1 - Pressure Relief
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Model 3100
Pressure / Vacuum Relief Vent
DESCRIPTION
Vent to Atmosphere
Vent to Header
Top Mounted
Vent to Atmosphere
Vent to Header
Side Mounted
Emergency/Manhole Cover
SECTION I
Figure 1 illustrates the operation of the Pressure
Relief Vent under overpressure conditions. As the
tank pressure increases as a result of product being
pumped into the tank and/or because of thermal
expansion of the product and vapors, the pressure
pallet remains closed until the set pressure of the
vent is reached. When the tank pressure reaches the
pressure setting of the vent, the pressure pallet lifts
allowing the tank pressure to bleed off.
Figure 2 illustrates the operation of the Vacuum
Relief Vent under vacuum conditions. As the tank
pressure decreases as a result of product being
pumped out of the tank and/or because of thermal
contraction of the product and vapors, the vacuum
pallet remains closed until the set vacuum of the
vent is reached. When the tank vacuum reaches the
vacuum setting of the vent, the vacuum pallet lifts
allowing air to be drawn into the tank.
Figure 2 - Vacuum Relief
IOM-3100
01-17

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Summary of Contents for Valve Concepts 3000 SERIES

  • Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL 01-17 Model 3100 Pressure / Vacuum Relief Vent SECTION I ISO Registered Company I. 3000 SERIES DESIGN AND FUNCTION MODEL DESCRIPTION Figure 1 illustrates the operation of the Pressure 3100 Vent to Atmosphere Relief Vent under overpressure conditions. As the...
  • Page 2 It is recommended that they be The 3000 Series Vents are designed to mate with a installed on mating flat face flanges with a full faced 150 lb ASME flange. Torque guidelines are provided gasket.
  • Page 3: Body.

    WARNING All stud threads must be lubricated to obtain proper torque results. A washer should be used under each Minimum clearance between tank roof and vacuum stud nut. inlet port must be at least equal to the vents’ nominal flange bore. Tank nozzle bore must be Install the studs, washers and nuts and tighten nuts greater than or equal to vent inlet flange bore.
  • Page 4: Cap Screws

    (18,25) and pallet (19,26) and stiffener interval. Maintenance should only be done by a plate (20,27). Clean parts with a suitable solvent, qualified technician. Valve Concepts recommends that all service be performed at the factory or a replace as necessary. NOTE: Before re-assembly, apply TFE paste to threads of the stem and around factory authorized repair center.
  • Page 5 Place new seat ring TFE tape seals (34.1) in grooves Place a new piece of TFE tape / rope seal (34, 34.1) in body (1). See Figure 9. Align match marks for on the face of the body flange on the vacuum side. seat rings (16) with body and re-position seat rings See Figure 9.
  • Page 6 Test Flow Rate for both pressure and vacuum. Other general information Valve Concepts allows a deviation from this such as serial number, model number, material of theoretical weight of ± 3.0%. construction, set pressure and vacuum, etc. should be included in the report.
  • Page 7 SECTION VII VII. ORDERING INFORMATION NEW REPLACEMENT UNIT vs PARTS "KIT" FOR FIELD REPAIR To obtain a quotation or place an order, please retrieve the Serial Number and Product Code that was stamped on the metal name plate, attached to the unit. This information can also be found on the Bill of Material (“BOM”), a parts list that was provided when unit was originally shipped.
  • Page 8 Figure 4 - Standard Vent Aluminum, Carbon Steel, Stainless Steel Detail B Detail B Detail A Detail A ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION Body Socket Cap Screw Pallet Guide - Press Lift Brackets Seat Rings Stem Assy - Press Cap Screws Diaphragm Retainer - Vac Screen...
  • Page 9 Figure 5 - Pallet Assembly Figure 6 - Extended Cover Vacuum Settings Pressure Vacuum Steel: above 16oz/in SST: above 8 oz/in HP (Plate) Pallet for settings above 32 oz/in Place TFE paste between diaphragm and pallet. ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION ITEM NO.
  • Page 10: Cap Screws

    Figure 9 - Joint Tape Application TFE TAPE LENGTH Size Item 34.0 * Item 34.1 ** 2” 23” 17” 3” 25” 20” 4” 33” 28” 6” 38” 34” 8” 46” 41” 10” 56” 47” 12” 58” 51” * Quantity 1 per unit. ** Quantity 2 per unit.
  • Page 11: Weather Hood

    Figure 11 - FRP Vent TFE ROPE LENGTH ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION Size Item 34 Body Diaphragm Retainer - Press 2” 21” Cover Pallet Diaphragm - Press ‡ 3” 24” Fibrenut Pallet Weights - Press 4” 31” Weather Hood Stem Assy - Press 6”...
  • Page 12 ADDENDUM - A TIGHTENING SEQUENCE FOR FLANGE BOLTING GUIDELINES FOR BOLTED FLANGE JOINT ASSEMBLY ACCORDING TO ASME PCC-1 SPECS STEP LOADING Install Hand tighten. Check flange gap around circumference for uniformity. If the gap is not reasonably uniform, make the appropriate adjustments by selective tightening before proceeding. Round 1 Tighten to 20% to 30% of target torque.
  • Page 13 RECOMMENDATIONS FOR PROPER GASKET INSTALLATION Gasket seating surfaces for tank nozzle flange must be clean, free of scratches, corrosion, tool marks and flat. Use either a full faced or ring gasket for steel and stainless steel raised face flanges FRP and Aluminum vents are furnished with flat faced flanges. It is recommended that they be installed on mating flat face flanges with a full faced gasket.
  • Page 14 ATEX 94/9/EC: Explosive Atmospheres and Cashco Inc. Regulators NOTICE Only for Product Codes wherein hazard category ATEX has been selected. These valves satisfy the safety conditions according to EN 13463-1 and EN 13463-5 for equipment group IIG 2 c. Caution: Because the actual maximum temperature depends not on the equipment itself, but upon the fluid temperature, a single temperature class or temperature cannot be marked by the manufacturer.
  • Page 15 indicating the gauge is compliant with the ATEX Directive (See items 26, 27, and 28 in Appendix A). Until compliance is determined, regulators should not be ordered with pressure gauges for use in potentially explosive environments. Tied diaphragm regulators with outlet ranges greater than 100 psig should be preset to minimize the risk that improper operation might lead to an outboard leak and a potentially explosive atmosphere (See item 6 in Table 1).

This manual is also suitable for:

3100