Related Manuals for DANA BREVINI M Series
Summary of Contents for DANA BREVINI M Series
- Page 1 ® Installation and Maintenance Manual Gearmotors M/N Series IMM-0019EN October 2022...
- Page 2 © Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth- erwise, without prior written approval.
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Page 3: Table Of Contents
10 MAINTENANCE & INSPECTION ....................26 11 LUBRICATION ..........................27 11.1 OIL TYPES ............................27 11.2 CHANGING THE OIL .......................... 28 11.3 OIL LEVELS, PLUGS AND QUANTITIES .................... 29 11.4 MOUNTING POSITIONS ........................35 IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... - Page 4 CONTENTS 12 TROUBLESHOOTING GUIDE ......................36 13 DISPOSAL ............................39 13.1 DISPOSAL OF OIL ..........................39 13.2 DISPOSAL OF SEALING ........................39 13.3 DISPOSAL OF METAL ........................39 Dana Incorporated IMM-0019EN - Installation and Maintenance Manual...
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Page 5: Version Tracking
1 VERSION TRACKING File name Revision Date Changes description IMM-0019EN_Rev.00 Gearmotors MN 17/10/2022 - Changed layout Series 1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS Models Gearmotors M/N Series IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 6: How To Use This Manual
Dana Motion Systems Italia S.r.l. for the operating instructions of that type. This instruction can be used only for standard type geared units of Dana Motion Systems Italia S.r.l.. For special application and modified gear units ask Dana Motion Systems Italia S.r.l. for validity. -
Page 7: Unit Designation
: With Motor and Output Flange, Foot Mounted (M Type) : With Motor, Agitator Neck at Output (N Type) : Without Motor and Output Flange, Foot Mounted (M Type) Gearbox Type M Series N Series IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 8: Nameplate Unit Designation
Power : Ratio: Speed rpm. M. Pos.: ISO VG 320 Oil Qty : (Mineral) Abreviations: Serial N.: Serial Number M.Pos.: Mounting Position MR473 90 L / 4 Type Motor Size Serial Number: 100658986 Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 9: Standard Type Gearbox Part List
Seal Gear Bearing Circlips Bearing Spacer Bearing Circlip Gear Spacer Oil plug Bearing Gear Bolt Bearing Eye Bolt Gear Circlips Oil plug Bearing Cover Top Side Cover Circlips Circlips Screw Pin Cover IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 10: Type 3 Stages
Circlips Oil plug Spacer Bearing Bolt Gear Spacer Eye bolt Bearing Gear Oil plug Bearing Top side cover Gear Circlips Screw Pin Bearing Cover Circlips Circlips Cover Bearing Output Flange Gear Bolt Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... - Page 11 5.1 M, N... ADDITIONAL STAGE FOR 4 STAGE TYPES NOTE: M, N additional stage for 4 stage types part diagram. (Standard) Parts List Circlips Bearing Gear Oil plug Bearing Circlips Shaft Seal Gear Circlips Bolt Additional Housing Screw Pin IMM-0019EN - Installation and Maintenance Manual Dana Incorporated...
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Page 12: M, N Types
Parts List Shaft Circlips Bearing Circlips B5 / B14 Flange Seal Gear Circlips 5.4 M, N TYPES...INPUT BEARING HOUSING WITH SOLID INPUT SHAFT Parts List Seal Flange Shaft Bearing Bearing Circlips Gear Circlips Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 13: Safety
The speed range will be provided on the name plate if Dana Motion Systems Italia S.r.l. is informed that the gear unit will be used with frequency inverter. If not informed the nameplate will have a single fixed speed and only this speed is allowed. -
Page 14: Safety Instructions
WARNING Even a brief running of the machine during maintenance work can lead to accidents if the safety devices are not operating. Make sure that all safety devices are mounted and active. Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 15: Tightening Torques
Use the following torques for the threaded bores over the gear unit housing. For connecting elements refer to the mechanical installation part. Table 3: Bolt Size Class Tightenning Torque [Nm] IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 16: Case Of Fire
Always keep suitable extinguishing, protective equipment like carbon dioxide, powder, foam, fog easily accessible around the gear unit. WARNING -High temperature produce irritating steam. Use a protective breathing apparatuses. 6.5.2 UNSUITABLE EXTINGUISHING AGENTS WARNING Do not spray with water! Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 17: Thinks To Check Before The Gear Unit Or Geared Motor Is Installed
When the goods arrive, first check for any damage. If some damage observed, immediately contact the transport company and inform about the damage. Contact Dana Motion Systems Italia S.r.l. for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation. -
Page 18: Storage
If the gearbox is stored without packing it is recommended not to store more than 2 years and regular check during this time is recommended. If stored in open protect against insect damage. Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 19: Installing The Gear Unit
-0.06 8.3 CHECK THE AMBIENT TEMPERATURE The ambient temperature must be between +5 ºC to +40 ºC for standard type gear units. If different contact Dana Motion Sys- tems Italia S.r.l. for special solutions. IMM-0019EN - Installation and Maintenance Manual... -
Page 20: Check The Voltage Supply
In case of only gear unit is supplied from Dana Motion Systems Italia S.r.l. please observe the name plate of the electric motor and the instructions of the supplier. Check the basic electric connection diagrams below. Use experienced electric technician. - Page 21 The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox/motor. Delayed Running Brake ( 220 V) Sudden Brake (220 V) R S T R S T N Delayed Running Brake ( 24 V) Sudden Brake (24 V) R S T IMM-0019EN - Installation and Maintenance Manual Dana Incorporated...
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Page 22: Check The Mounting Position
The mounting position must be in accordance with the mounting position mentioned on the name plate. If different please con- tact Dana Motion Systems Italia S.r.l. for possibilities of using in a different mounting position. Refer to the mounting positions and oil quantities on this manual and adjust the oil level accordingly with the recommended oil types given on this manuel. -
Page 23: Mechanical Installation
Secure the gear unit using 8.8 or higher quality bolts. DANGER Cover all the turning parts from human entering or touching. Turning parts can cause severe or fatal injuries. CAUTION For different kind of basic installations refer to the following illustrations. IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 24: Fitting Output Shaft Elements
9.2 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit (transmission elements) must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit. Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 25: Fitting Couplings
By fitting couplings be sure that there is some clearance between the two elements. By fitting couplings be sure that there is no eccentricity between the two shafts. By fitting couplings be sure that the two shafts are not angular miss-aligned. IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 26: Maintenance & Inspection
For normal ambient conditions 70 ºC oil bath temperature should be taken as reference * For M series Mineral oil is used unless it is differently ordered. For oil type and quantities refer to the following tables. Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 27: Lubrication
Carter SH -35 ... +20 -5 ... +20 synth GEM SHC XMP EP-XF 150 4-150 N Klüber- -40 ... +10 -8 ... +10 – – – synth GEM – – – 4-100 N IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... -
Page 28: Changing The Oil
Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact with oil, and clean oil off skin thorough. WARNING Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil. Dana Incorporated IMM-0019EN - Installation and Maintenance Manual... -
Page 29: Oil Levels, Plugs And Quantities
45 / 39 53 / 45 30 / 28 30 / 28 M972 / 973 53 / 50 90 / 87 82 / 80 90 / 87 70 / 65 70 / 65 IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... - Page 30 45 / 39 53 / 45 30 / 28 30 / 28 N972 / 973 53 / 50 90 / 87 82 / 80 90 / 87 70 / 65 70 / 65 Dana Incorporated IMM-0019EN - Installation and Maintenance Manual...
- Page 31 45 / 2.15 39 / 2.15 45 / 2.15 28 / 2.15 28 / 2.15 M974 50 / 7 87 / 7 80 / 7 87 / 7 65 / 7 65 / 7 IMM-0019EN - Installation and Maintenance Manual Dana Incorporated...
- Page 32 45 / 2.15 39 / 2.15 45 / 2.15 28 / 2.15 28 / 2.15 N974 50 / 7 87 / 7 80 / 7 87 / 7 65 / 7 65 / 7 Dana Incorporated IMM-0019EN - Installation and Maintenance Manual...
- Page 33 45 / 3.3 39 / 3 45 / 3.3 28 / 2.6 28 / 2.6 M976 50 / 4 87 / 7.6 80 / 7 87 / 7.6 65 / 5 65 / 5 IMM-0019EN - Installation and Maintenance Manual Dana Incorporated...
- Page 34 45 / 3.3 39 / 3 45 / 3.3 28 / 2.6 28 / 2.6 N976 50 / 4 87 / 7.6 80 / 7 87 / 7.6 65 / 5 65 / 5 Dana Incorporated IMM-0019EN - Installation and Maintenance Manual...
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Page 35: Mounting Positions
MOUNTING POSITIONS 11.4 MOUNTING POSITIONS M Series N Series Indicated mounting positions are determined as reference directional position of the gearbox. Mounting surfaces are not binding. IMM-0019EN - Installation and Maintenance Manual Dana Incorporated... - Page 36 Inform Dana Motion Systems Italia S.r.l. before making any change to the gearbox. Only oil change is allowed to change with- out information. Do not make any think if you are not sure what you are doing and contact Dana Motion Systems Italia S.r.l..
- Page 37 Much than +40 Celsius Dana Motion Systems Italia S.r.l.. Go to ID 100. If not ATEX con- firming check the oil type and oil quantitiy/level according your mounting position and check the nameplate mounting position.
- Page 38 Italia S.r.l.. Goto ID 100 Please contact Dana Motion Systems Italia S.r.l. Service point. See on the back side of this manual. Changing mechanical parts of gearbox can only be done by Dana Motion Systems Italia S.r.l. Service Required No self solution found or with information of Dana Motion Systems Italia S.r.l..
- Page 39 Dispose of the sealings as composite material (metal/plastic) 13.3 DISPOSAL OF METAL Divide up the remainder of the gear reducer into iron, aluminium, non-ferrous havy metal if possible Dispose of it according to the valid national guidelines. IMM-0019EN - Installation and Maintenance Manual Dana Incorporated...
- Page 40 Copyright 2022 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval.
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