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Summary of Contents for DANA BREVINI E Series
- Page 1 ® Installation and Maintenance Manual Gearmotors E Series IMM-0017EN October 2022...
- Page 2 © Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth- erwise, without prior written approval.
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Page 3: Table Of Contents
SHAFT TIGHTENING TORQUES ......................34 ADVISED SHAFT DIMENSIONS AND ACCESSIORIES ..............35 TORQUE ARM CONNECTION ......................36 FITTING OUTPUTSHAFT ELEMENTS ....................39 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS ..............39 FITTING COUPLINGS ........................40 IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... - Page 4 10.4 OIL QUANTITIES ..........................45 11 TROUBLESHOOTING GUIDE ......................46 12 DISPOSAL ............................49 12.1 DISPOSAL OF OIL ..........................49 12.2 DISPOSAL OF SEALING ........................49 12.3 DISPOSAL OF METAL ........................49 Dana Incorporated IMM-0017EN - Installation and Maintenance Manual...
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Page 5: Version Tracking
1 VERSION TRACKING File name Revision Date Changes description IMM-0017EN_Rev.00 Gearmotors E 17/10/2022 - Changed layout Series 1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS Models Gearmotors E Series IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 6: How To Use This Manual
Dana Motion Systems Italia S.r.l. for the operating instructions of that type. This instruction can be used only for standard type geared units of Dana Motion Systems Italia S.r.l.. For special application and modified gear units ask Dana Motion Systems Italia S.r.l. for validity. -
Page 7: Unit Designation
E.030, E.040, E.050, E063, E.075, E.080, E.100, E.125. Input Type N :IEC B5 / B14 Flange without Motor V :IEC B5 / B14 Flange with Motor T :Without Motor Gearbox Type E serie IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 8: Nameplate Unit Designation
MADE IN TURKEY Power : Ratio: Speed rpm. M. Pos.: ISO VG320 Oil Qty : (Synthetic Oil) Abreviations: Serial N.: Serial Number M.Pos.: Mounting Position Type Designation; EV080.00-90S/4 Type Output Shaft Motor Type Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 9: Part List Of Standard Type Gear Units
Standard Part List Standard Part List Closing Cap Input Flange Oil Seal Circlips Bolt Bolt Bearing Seal Side Cover Seal O-ring Oil Plug Bearing Worm Gear Worm Wheel Bearing Bearing O-Ring Housing IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 10: Types
Standard Part List Closing Cap Bolt Circlips Seal Solid Output Shaft Bearing Seal Circlips Bolt Seal Side Cover Oil Plug O-ring Worm Gear Bearing Bearing Worm Wheel O-ring Bearing Input Flange Housing Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 11: Types
Standard Part List Worm Wheel Worm Gear Bearing Bearing Solid Output Shaft Housing O-Ring Bolt Closing Cap Motor Flange Flange Circlips Bolt Seal Bearing Seal Bolt Circlips Side Cover Seal O-Ring Oil Plug Bearing IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 12: Types
Standard Part List Standard Part List Bearing Bearing Bolt Housing O-Ring Flange Closing Cap Motor Flange Seal Circlips Bolt Bolt Bearing Seal Side Cover Seal O-Ring Oil Plug Bearing Worm Gear Worm Wheel Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 13: Types
Standard Part List Bearing Circlips Solid Output Shaft Washer Seal Seal Bolt Oil Plug Side Cover Worm Gear O-Ring Bearing Bearing O-Ring Worm Wheel Input Flange Bearing Bolt Housing Seal Closing Cap Circlips IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 14: Types
Closing Cap Circlips Solid Output Shaft Bearing Circlips Circlips Bolt Seal Flange Oil Plug O-Ring Worm Gear Bolt Bearing Side Cover O-Ring O-Ring Input Flange Bearing Bolt Worm Wheel Seal Bearing Housing Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 15: Types
Standard Part List Standard Part List Worm Wheel Oil Plug Bolt Bearing Worm Gear Output Flange Housing Bearing Seal Closing Cap O-Ring Bolt Circlips Input Flange Side Cover Bearing Bolt O-Ring Seal Seal Bearing IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... - Page 16 Standard Part List Standard Part List Standard Part List Closing Cap O-Ring Seal Circlips Flange Bolt Bearing Bolt Side Cover Seal Seal O-ring Oil Plug Bearing Worm Gear Worm Wheel Bearing Bearing Housing Dana Incorporated IMM-0017EN - Installation and Maintenance Manual...
- Page 17 Standard Part List Housing O-Ring Closing Cap Giriş Flange Solid Output Shaft Circlips Bolt Seal Bearing Seal Bolt Circlips Side Cover Seal O-Ring Oil Plug Bearing Worm Gear Worm Wheel Bearing Bearing IMM-0017EN - Installation and Maintenance Manual Dana Incorporated...
- Page 18 Standard Part List Housing Input Flange Closing Cap Bolt Solid Output Shaft Circlips Seal Bolt Bearing Flange Circlips Seal Seal Bolt Oil Plug Side Cover Worm Gear O-Ring Bearing Bearing Worm Wheel O-Ring Bearing Dana Incorporated IMM-0017EN - Installation and Maintenance Manual...
- Page 19 Standard Part List Standard Part List Bearing Bolt Housing Bearing Flange Closing Cap O-Ring Seal Circlips Motor Flange Bolt Bearing Bolt Side Cover Seal Seal O-Ring Oil Plug Bearing Worm Gear Worm Wheel IMM-0017EN - Installation and Maintenance Manual Dana Incorporated...
- Page 20 Standard Part List Housing Closing Cap Bearing Solid Output Shaft Circlips O-Ring Seal Bearing Input Flange Bolt Circlips Bolt Side Cover Washer Seal O-Ring Seal Bearing Oil Plug Worm Wheel Worm Gear Bearing Dana Incorporated IMM-0017EN - Installation and Maintenance Manual...
- Page 21 Closing Cap Circlips Solid Output Shaft Bearing Circlips Circlips Bolt Seal Output Flange Oil Plug Seal Worm Gear Bolt Side Cover Bearing O-Ring O-Ring Bearing Input Flange Worm Wheel Bolt Bearing Seal Housing IMM-0017EN - Installation and Maintenance Manual Dana Incorporated...
- Page 22 Standard Part List Standard Part List Housing O-Ring Bolt Closing Cap Input Flange Output Flange Circlips Bolt Seal Bearing Seal Bolt Seal Side Cover Oil Plug O-Ring Worm Gear Bearing Worm Wheel Bearing Bearing IMM-0017EN - Installation and Maintenance Manual Dana Incorporated...
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Page 23: Safety
The speed range will be provided on the name plate if Dana Motion Systems Italia S.r.l. is informed that the gear unit will be used with frequency inverter. If not informed the nameplate will have a single fixed speed and only this speed is allowed. -
Page 24: Safety Instructions
WARNING Even a brief running of the machine during maintenance work can lead to accidents if the safety devices are not operating. Make sure that all safety devices are mounted and active. Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... - Page 25 Using the gear unit out of this range can cause damage to the gear unit or environment. Over +40 ºC ambient conditions the gear unit surface temp could be so high causing burns when touched. IMM-0017EN - Installation and Maintenance Manual Dana Incorporated...
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Page 26: Tightening Torques
Always keep suitable extinguishing, protective equipment like carbon dioxide, powder, foam, fog easily accessible around the gear unit. WARNING -High temperature produce irritating steam. Use a protective breathing apparatuses. 5.5.2 UNSUITABLE EXTINGUISHING AGENTS WARNING Do not spray with water! Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 27: Thinks To Check Before The Gear Unit Or Geared Motor Is Installed
When the goods arrive, first check for any damage. If some damage observed, immediately contact the transport company and inform about the damage. Contact Dana Motion Systems Italia S.r.l. for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation. -
Page 28: Installing The Gear Unit
E.125.. -0.04 7.3 CHECK THE AMBIENT TEMPERATURE The ambient temperature must be between +5 ºC to +40 ºC for standard type gear units. If different contact Dana Motion Sys- tems Italia S.r.l. for special solutions. Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 29: Check The Voltage Supply
In case of only gear unit is supplied from Dana Motion Systems Italia S.r.l. please observe the name plate of the electric motor and the instructions of the supplier. Check the basic electric connection diagrams below. Use experienced electric technician. - Page 30 The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox/motor. Delayed Running Brake ( 220 V) Sudden Brake (220 V) R S T R S T N Delayed Running Brake ( 24 V) Sudden Brake (24 V) R S T Dana Incorporated IMM-0017EN - Installation and Maintenance Manual...
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Page 31: Check The Mounting Position
The mounting position must be in accordance with the mounting position mentioned on the name plate. If different please con- tact Dana Motion Systems Italia S.r.l. for possibilities of using in a different mounting position. Refer to the mounting positions and oil quantities on this manual and adjust the oil level accordingly with the recommended oil types given on this manuel. -
Page 32: Mechanical Installation
Secure the gear unit using 8.8 or higher quality bolts. DANGER Cover all the turning parts from human entering or touching. Turning parts can cause severe or fatal injuries. CAUTION For different kind of basic installations refer to the following illustrations. Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 33: Installing Customer Shaft With Shoulder
8.1 INSTALLING CUSTOMER SHAFT WITH SHOULDER Use anti-seize assembling paste available on your market. Use a brush to apply the paste. Fasten the bold as shown below. Retaining Bolt Lock Washer Washer Circlips Hollow Shaft Customer Shaft IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 34: Shaft Tightening Torques
MECHANICAL INSTALLATION 8.2 SHAFT TIGHTENING TORQUES Use the following table for shaft tightening torques. Type Bolt Tightining Torque [Nm] E.030 E.040 E.050 E.063 E.075 E.080 E.100 E.125 Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 35: Advised Shaft Dimensions And Accessiories
0.90 1.40 1.00 0.40 E.075.. 2.10 1.50 3.15 1.90 0.70 E.080.. 103,5 241,5 2.25 1.60 3.00 2.00 0.90 E.100.. 5.10 3.90 6.50 4.50 3.65 E.125.. 107,5 48,5 8.70 6.50 10.60 7.40 6.80 IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 36: Torque Arm Connection
MECHANICAL INSTALLATION 8.4 TORQUE ARM CONNECTION Use the torque arm connection according the following drawing. Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... - Page 37 MECHANICAL INSTALLATION Assemble the parts as shown bellow Bolt Washer Bolt Torque arm Machine Connection Arm IMM-0017EN - Installation and Maintenance Manual Dana Incorporated...
- Page 38 For the fixing bold position refer to the following dimensions Table 7: Type Part No E.030.. 9E030 E.040.. 9E040 E.050.. 9E050 E.063.. 49,5 9E063 E.075.. 49,5 9E075 E.080.. 49,5 9E080 E.100.. 57,5 9E100 E.125.. 9E125 Dana Incorporated IMM-0017EN - Installation and Maintenance Manual...
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Page 39: Fitting Outputshaft Elements
8.6 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit (transmission elements) must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit. IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 40: Fitting Couplings
By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentric between the two shafts. By fitting couplings be sure that the two shafts are not angular miss-aligned. Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 41: Maintenance & Inspection
For normal ambient conditions 70 ºC oil bath temperature should be taken as reference Synthetic oil are using in E.030, E.040, E.050, E.063 E.075, E.080 types and Mineral oil are using for E.100 and E.125 types. IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 42: Lubrication
Carter SH -35 ... +20 -5 ... +20 synth GEM SHC XMP EP-XF 150 4-150 N Klüber- -40 ... +10 -8 ... +10 – – – synth GEM – – – 4-100 N Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 43: Changing The Oil
Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact with oil, and clean oil off skin thorough. WARNING Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil. IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 44: Mounting Positions
LUBRICATION 10.3 MOUNTING POSITIONS Figured mounting positions of M1 to M6 are determined as reference of directional position of the gearbox. Mounting surfaces are not binding. Dana Incorporated IMM-0017EN - Installation and Maintenance Manual... -
Page 45: Oil Quantities
0,10 0,10 E.50 0,15 0,15 0,15 0,15 0,15 0,15 E.63 0,30 0,40 0,25 0,40 0,40 0,40 E.75 0,45 0,60 0,40 0,65 0,65 0,65 E.80 0,60 0,80 0,50 0,80 0,80 0,80 E.100 E.125 IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... -
Page 46: Troubleshooting Guide
Inform Dana Motion Systems Italia S.r.l. before making any change to the gearbox. Only oil change is allowed to change with- out information. Do not make any think if you are not sure what you are doing and contact Dana Motion Systems Italia S.r.l.. - Page 47 Much than +40 Celsius Dana Motion Systems Italia S.r.l.. Go to ID 100. If not ATEX con- firming check the oil type and oil quantitiy/level according your mounting position and check the nameplate mounting position.
- Page 48 Italia S.r.l.. Goto ID 100 Please contact Dana Motion Systems Italia S.r.l. Service point. See on the back side of this manual. Changing mechanical parts of gearbox can only be done by Dana Motion Systems Italia S.r.l. Service Required No self solution found or with information of Dana Motion Systems Italia S.r.l..
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Page 49: Disposal
Dispose of the sealings as composite material (metal/plastic) 12.3 DISPOSAL OF METAL Divide up the remainder of the gear reducer into iron, aluminium, non-ferrous havy metal if possible Dispose of it according to the valid national guidelines. IMM-0017EN - Installation and Maintenance Manual Dana Incorporated... - Page 50 Copyright 2022 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval.
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