Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for DANA BREVINI V Series
Summary of Contents for DANA BREVINI V Series
- Page 1 ® Installation and Maintenance Manual Gearmotors V Series IMM-0021EN October 2022...
- Page 2 © Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth- erwise, without prior written approval.
-
Page 3: Table Of Contents
10.4 MOUNTING POSITIONS ........................29 11 TROUBLESHOOTING GUIDE ......................30 12 DISPOSAL ............................33 12.1 DISPOSAL OF OIL ..........................33 12.2 DISPOSAL OF SEALING ........................33 12.3 DISPOSAL OF METAL ........................33 IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... - Page 4 Dana Incorporated IMM-0021EN - Installation and Maintenance Manual...
-
Page 5: Version Tracking
1 VERSION TRACKING File name Revision Date Changes description IMM-0021EN_Rev.00 Gearmotors V 17/10/2022 - Changed layout Series 1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS Models Gearmotors V Series IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 6: How To Use This Manual
Dana Motion Systems Italia S.r.l. for the operating instructions of that type. This instruction can be used only for standard type geared units of Dana Motion Systems Italia S.r.l.. For special application and modified gear units ask Dana Motion Systems Italia S.r.l. for validity. -
Page 7: Unit Designation
Output Shaft with Spline (DIN5480) 1K Standard 1L Optional 1M Optional ( Only for VR673 ) Stage 3 Stages Revision Number Housing Size 3...7 Input Type : With Motor Gearbox Type V Serie IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 8: Nameplate Unit Designation
Falls: It is the ratio between the lifting speed and the tangential velocity of the rope at the point where it is wrapping to drum Class: Class of the crane Lift. Sp.: Crane's lifting speed Brake: Brake torque Dana Incorporated IMM-0021EN - Installation and Maintenance Manual... -
Page 9: Standard Type Gearbox Parts List
Cover Spacer Housing Bearing Bearing Bolt Gear Shaft Gear Plug Screw Bolt Shaft Gear Gear Seal Bearing Tube Output Shaft Washer Bearing Tube Gear Washer Bolt Bearing Spacer Side Cover Spacer Bearing IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 10: Safety
The speed range will be provided on the name plate if Dana Motion Systems Italia S.r.l. is informed that the gear unit will be used with frequency inverter. If not informed the nameplate will have a single fixed speed and only this speed is allowed. -
Page 11: Safety Instructions
WARNING Even a brief running of the machine during maintenance work can lead to accidents if the safety devices are not operating. Make sure that all safety devices are mounted and active. IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... - Page 12 Using the gear unit out of this range can cause damage to the gear unit or environment. Over +40 ºC ambient conditions the gear unit surface temp could be so high causing burns when touched. Dana Incorporated IMM-0021EN - Installation and Maintenance Manual...
-
Page 13: Tightening Torques
Always keep suitable extinguishing, protective equipment like carbon dioxide, powder, foam, fog easily accessible around the gear unit. WARNING -High temperature produce irritating steam. Use a protective breathing apparatuses. 5.5.2 UNSUITABLE EXTINGUISHING AGENTS WARNING Do not spray with water! IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 14: Thinks To Check Before The Gear Unit Or Geared Motor Is Installed
When the goods arrive, first check for any damage. If some damage observed, immediately contact the transport company and inform about the damage. Contact Dana Motion Systems Italia S.r.l. for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation. -
Page 15: Storage
If the gearbox is stored without packing it is recommended not to store more than 2 years and regular check during this time is recommended. If stored in open protect against insect damage. IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 16: Installing The Gear Unit
7 INSTALLING THE GEAR UNIT 7.1 BEFORE YOU START • Observe the gear unit for damages of storage or transportation. If any damage please contact Dana Motion Systems Italia S.r.l.. • Be sure that you have all the equipment necessary for installing like; Spanners, torque wrench, shims and distance rings, fixing devices for input and output elements, lubricant, bolt adhesive etc. -
Page 17: Check Splined Shaft Dimensions And Tolerances
ø68 V573.1L DIN5480 (h6) W95x3x30x30x8f ø100 V673.1K DIN5480 (h6) W75x2x30x36x8f ø78 V673.1L 132.5 157.5 DIN5480 (h6) W90x2x30x44x8f ø92 V673.1M DIN5480 (h6) W110x4x30x26x8f ø115 V773.1K DIN5480 (h6) 187.5 W110x2x30x54x8f ø113 V773.1L DIN5480 (h6) IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 18: Check Drum Connection Flange (Optional) Dimensions And Tolerances
N70x3x30x22x9H DIN5480 7.4 CHECK THE AMBIENT TEMPERATURE The ambient temperature must be between +5 ºC to +40 ºC for standard type gear units. If different contact Dana Motion Sys- tems Italia S.r.l. for special solutions. Dana Incorporated IMM-0021EN - Installation and Maintenance Manual... -
Page 19: Check The Voltage Supply
In case of only gear unit is supplied from Dana Motion Systems Italia S.r.l. please observe the name plate of the electric motor and the instructions of the supplier. Check the basic electric connection diagrams below. Use experienced electric technician. - Page 20 The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox/motor. Delayed Running Brake ( 220 V) Sudden Brake (220 V) R S T R S T N Delayed Running Brake ( 24 V) Sudden Brake (24 V) R S T Dana Incorporated IMM-0021EN - Installation and Maintenance Manual...
-
Page 21: Check The Mounting Position
The mounting position must be in accordance with the mounting position mentioned on the name plate. If different please con- tact Dana Motion Systems Italia S.r.l. for possibilities of using in a different mounting position. Refer to the mounting positions and oil quantities on this manual and adjust the oil level accordingly with the recommended oil types given on this manuel. -
Page 22: Mechanical Installation
Secure the gear unit using 8.8 or higher quality bolts. DANGER Cover all the turning parts from human entering or touching. Turning parts can cause severe or fatal injuries. CAUTION For different kind of basic installations refer to the following illustrations. Dana Incorporated IMM-0021EN - Installation and Maintenance Manual... -
Page 23: Fitting Output Shaft Elements
8.2 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit (transmission elements) must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit. IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 24: Fitting Couplings
By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentricity between the two shafts. By fitting couplings be sure that the two shafts are not angular miss-aligned Dana Incorporated IMM-0021EN - Installation and Maintenance Manual... -
Page 25: Maintenance & Inspection
For normal ambient conditions 70 ºC oil bath temperature should be taken as reference * For V series Mineral oil is used unless it is differently ordered. For oil type and quantities refer to the following tables. IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 26: Lubrication
Carter SH -35 ... +20 -5 ... +20 synth GEM SHC XMP EP-XF 150 4-150 N Klüber- -40 ... +10 -8 ... +10 – – – synth GEM – – – 4-100 N Dana Incorporated IMM-0021EN - Installation and Maintenance Manual... -
Page 27: Changing The Oil
Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact with oil, and clean oil off skin thorough. WARNING Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil. IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 28: Oil Levels,Plugs And Quantities
10.3 OIL LEVELS,PLUGS AND QUANTITIES Table 9: Symbols: Drain Plug Oil Filling Vent Plug Oil Level Oil Quantities (lt) Table 10: V Series Oil Quantities (lt) V373 V473 V573 V673 16,3 13,6 15,8 V773 20,7 Dana Incorporated IMM-0021EN - Installation and Maintenance Manual... -
Page 29: Mounting Positions
LUBRICATION 10.4 MOUNTING POSITIONS V Series Indicated mounting positions are determined as reference directional position of the gearbox. Mounting surfaces are not binding. IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... -
Page 30: Troubleshooting Guide
Inform Dana Motion Systems Italia S.r.l. before making any change to the gearbox. Only oil change is allowed to change with- out information. Do not make any think if you are not sure what you are doing and contact Dana Motion Systems Italia S.r.l.. - Page 31 Much than +40 Celsius Dana Motion Systems Italia S.r.l.. Go to ID 100. If not ATEX con- firming check the oil type and oil quantitiy/level according your mounting position and check the nameplate mounting position.
- Page 32 Italia S.r.l.. Goto ID 100 Please contact Dana Motion Systems Italia S.r.l. Service point. See on the back side of this manual. Changing mechanical parts of gearbox can only be done by Dana Motion Systems Italia S.r.l. Service Required No self solution found or with information of Dana Motion Systems Italia S.r.l..
-
Page 33: Disposal
Dispose of the sealings as composite material (metal/plastic) 12.3 DISPOSAL OF METAL Divide up the remainder of the gear reducer into iron, aluminium, non-ferrous havy metal if possible Dispose of it according to the valid national guidelines. IMM-0021EN - Installation and Maintenance Manual Dana Incorporated... - Page 34 Copyright 2022 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval.
Need help?
Do you have a question about the BREVINI V Series and is the answer not in the manual?
Questions and answers