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Summary of Contents for DANA BREVINI T Series
- Page 1 ® Installation and Maintenance Manual Gearmotors T Series IMM-0020EN October 2022...
- Page 2 © Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth- erwise, without prior written approval.
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Page 3: Table Of Contents
DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK ............32 ASSEMBLING GEAR UNIT WITH TORQUE ARM ................32 8.10 FITTING OUTPUTSHAFT ELEMENTS ....................35 8.11 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS ..............35 8.12 FITTING COUPLINGS ........................36 IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... - Page 4 OIL PLUGS AND OIL QUANTITIES ....................41 11 TROUBLESHOOTING GUIDE ......................42 12 DISPOSAL ............................45 12.1 DISPOSAL OF OIL ..........................45 12.2 DISPOSAL OF SEALING ........................45 12.3 DISPOSAL OF METAL ........................45 Dana Incorporated IMM-0020EN - Installation and Maintenance Manual...
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Page 5: Version Tracking
1 VERSION TRACKING File name Revision Date Changes description IMM-0020EN_Rev.00 Gearmotors T 17/10/2022 - Changed layout Series 1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS Models Gearmotors T Series IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 6: How To Use This Manual
Dana Motion Systems Italia S.r.l. for the operating instructions of that type. This instruction can be used only for standard type geared units of Dana Motion Systems Italia S.r.l.. For special application and modified gear units ask Dana Motion Systems Italia S.r.l. for validity. -
Page 7: Unit Designation
(This Designation is different from the short nameplate designation) TT 57 . 00 . K - M1 M1 : M2 : M3 : M4 : M5 : M6 : Output Type TT : IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 8: Nameplate Unit Designation
19.53 Speed rpm. M. Pos.: Oil Qty : VG320 Mineral Abreviations: Serial N.: Serial Number M.Pos.: Mounting Position Type Designation; Serial Number Designation; 10 / 4837 Year of manufacturing / Order Number Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 9: Part List Of Standard Type Gear Units
Bearing Cover Plate Closing Cap Circlip Plug Bearing Plug Gear Input Pinion Shaft Circlip Bearing Mounting Washer Pinion Circlip Oil Seal Bearing Back Cover Circlip Shim Bolt Bearing Washer Washer Circlip Gear IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... - Page 10 Closing Cap Circlip Plug Bearing Plug Gear Input Pinion Shaft Circlip Mounting Washer Pinion Bearing Oil Seal Bearing Backtop Inner Bush Circlip Shim Backstop Bearing Washer Backstop Cover Washer Circlip Bolt Gear Dana Incorporated IMM-0020EN - Installation and Maintenance Manual...
- Page 11 Plug Bearing Input Pinion Shaft Plug Gear Bearing Bolt Circlip Shrink Disc Protec. Cover Pinion Back Cover Shrink Disc Bearing Bolt Oil Seal Shim Circlip Washer Bearing Circlip Washer Closing Cap Gear IMM-0020EN - Installation and Maintenance Manual Dana Incorporated...
- Page 12 Input Pinion Shaft Plug Gear Bolt Bearing Shrink Disc Cover Pinion Backstop Inner Bush Shrink Disc Bearing Backstop Oil Seal Shim Backstop Cover Circlip Washer Bolt Bearing Circlip Washer Closing Cap Gear Dana Incorporated IMM-0020EN - Installation and Maintenance Manual...
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Page 13: Safety
The speed range will be provided on the name plate if Dana Motion Systems Italia S.r.l. is informed that the gear unit will be used with frequency inverter. If not informed the nameplate will have a single fixed speed and only this speed is allowed. -
Page 14: Safety Instructions
WARNING Even a brief running of the machine during maintenance work can lead to accidents if the safety devices are not operating. Make sure that all safety devices are mounted and active. Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 15: Tightening Torques
Use the following torques for the threaded bores over the gear unit housing. For connecting elements refer to the mechanical installation part. Table 3: Bolt Size Class Tightenning Torque [Nm] IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 16: Case Of Fire
Always keep suitable extinguishing, protective equipment like carbon dioxide, powder, foam, fog easily accessible around the gear unit. WARNING -High temperature produce irritating steam. Use a protective breathing apparatuses. 5.5.2 UNSUITABLE EXTINGUISHING AGENTS WARNING Do not spray with water! Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 17: Thinks To Check Before The Gear Unit Or Geared Motor Is Installed
When the goods arrive, first check for any damage. If some damage observed, immediately contact the transport company and inform about the damage. Contact Dana Motion Systems Italia S.r.l. for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation. -
Page 18: Storage
If the gearbox is stored without packing it is recommended not to store more than 2 years and regular check during this time is recommended. If stored in open protect against insect damage. Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 19: Installing The Gear Unit
-0.03 7.3 CHECK THE AMBIENT TEMPERATURE The ambient temperature must be between +5 ºC to +40 ºC for standard type gear units. If different contact Dana Motion Sys- tems Italia S.r.l. for special solutions. IMM-0020EN - Installation and Maintenance Manual... -
Page 20: Check The Voltage Supply
In case of only gear unit is supplied from Dana Motion Systems Italia S.r.l. please observe the name plate of the electric motor and the instructions of the supplier. Check the basic electric connection diagrams below. Use experienced electric technician. - Page 21 The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox/motor. Delayed Running Brake ( 220 V) Sudden Brake (220 V) R S T R S T N Delayed Running Brake ( 24 V) Sudden Brake (24 V) R S T IMM-0020EN - Installation and Maintenance Manual Dana Incorporated...
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Page 22: Check The Mounting Position
The mounting position must be in accordance with the mounting position mentioned on the name plate. If different please con- tact Dana Motion Systems Italia S.r.l. for possibilities of using in a different mounting position. Refer to the mounting positions and oil quantities on this manual and adjust the oil level accordingly with the recommended oil types given on this manuel. -
Page 23: Mechanical Installation
Secure the gear unit using 8.8 or higher quality bolts. DANGER Cover all the turning parts from human entering or touching. Turning parts can cause severe or fatal injuries. CAUTION For different kind of basic installations refer to the following illustrations. IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 24: Installing Customer Shaft With Shoulder
8.1 INSTALLING CUSTOMER SHAFT WITH SHOULDER Use anti-seize assembling paste available on your market. Use a brush to apply the paste. Fasten the bold as shown below. Retaining Bolt Lock Washer Washer Circlip Hollow Shaft Customer Shaft Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 25: Installing Customer Shaft Without Shoulder
8.2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER Use anti-seize mounting paste available on your market. Use a brush to apply the paste. Fasten the bold as shown below. Retaining Bolt Lock Washer Washer Circlip Hollow Shaft Customer Shaft IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 26: Disassembling Customer Shaft With Shoulder
Use the disassemble set from YILMAZ and fasten the bold as shown bellow to take out the output shaft. For disassemble sets look the following pages. Retaining Bolt Circlip Lock Washer Washer Hollow Shaft Customer Shaft Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 27: Disassembling Customer Shaft Without Shoulder
Use the disassembly set from YILMAZ and fasten the bold as shown bellow to take out the output shaft. For disassembly sets look the following pages. Retaining Bolt Circlip Lock Washer Washer Hollow Shaft Customer Shaft IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 28: Shaft Tightening Torques
MECHANICAL INSTALLATION 8.5 SHAFT TIGHTENING TORQUES Use the following table for shaft tightening torques. Table 6: Type Bolt Tightening torque [Nm] TT17... TT27... TT28... TT37... TT47... TT57... TT67... TT77... TT87... TT97... Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 29: Advised Shaft Dimensions And Accessiories
TT37 44,5 48,5 TT47 49,5 53,5 TT57 59,5 TT67 69,5 74,5 TT77 79,5 TT87 99,5 TT97 124,5 Dismounting Mounting 6 Contour Bolt (DIN ISO 4014 . DIN ISO 4017) (DIN ISO 8765) IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 30: Assembling Customer Shaft With Shrink Disk
Use a solvent available in your market to clean all the dirt an oil from the shaft and shrink disk hollow. The surfaces must be free from oil or any dirt. The solvent must be removed from the surfaces as well. Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... - Page 31 Customer Shaft Bronze Ring Hollow Shaft Shrink Disk Table 8: Type Bolt Tightening Torque [Nm] TT17.. TT27.. TT28.. TT37.. TT47.. TT57.. TT67.. TT77.. TT87.. IMM-0020EN - Installation and Maintenance Manual Dana Incorporated...
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Page 32: Disassembling Customer Shaft With Shrink Disk
Use the torque arm connection according the following drawing. The advised mounting positions are shown below. According to the nature of load and direction For uniform and moderate loads(fs<=1,6); If direction of output shaft rotation is cw; Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... - Page 33 MECHANICAL INSTALLATION If direction of output shaft rotation is ccw; For heavy loads(fs>1,6); If direction of output shaft rotation is cw; If direction of output shaft rotation is ccw; IMM-0020EN - Installation and Maintenance Manual Dana Incorporated...
- Page 34 MECHANICAL INSTALLATION Fixing holes dimensions For the fixing holes refer to the following dimensions Table 9: Type TT17 TT27 TT28 TT37 TT47 TT57 TT67 TT77 TT87 TT97 Dana Incorporated IMM-0020EN - Installation and Maintenance Manual...
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Page 35: Fitting Outputshaft Elements
8.11 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit (transmission elements) must placed as close as possible to the gear unit so that the radial load is as closest as possible to the gear unit. IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 36: Fitting Couplings
By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentric between the two shafts. By fitting couplings be sure that the two shafts are not angular miss-aligned. Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 37: Maintenance & Inspection
For normal ambient conditions 70 ºC oil bath temperature should be taken as reference * For TT series mineral oil is used unless it is differently ordered. For oil type and quantities refer to the following table. IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 38: Lubrication
EP 3 LS 3 EP 2 Energrea- Multis Synthetic Grease [ -30 ..+100 Working Tempera- Petamo Mobiltemp Cassida Complex ture ºC] GHY 133 N SHC 100 RLS 2 SY 2202 SHD 220 Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 39: Changing The Oil
Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact with oil, and clean oil off skin thorough. WARNING Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil. IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 40: Mounting Positions
LUBRICATION 10.3 MOUNTING POSITIONS Oil Plugs Table 12: Symbols: Drain Plug Oil Filling and Vent plug Oil level Dana Incorporated IMM-0020EN - Installation and Maintenance Manual... -
Page 41: Oil Plugs And Oil Quantities
1,75 TT37 TT47 TT57 TT67 13,0 13,2 10,0 12,5 12,5 12,5 TT77 19,0 20,3 14,7 18,5 17,0 17,0 TT87 27,2 28,6 23,0 27,9 27,5 27,5 TT97 40,0 47,0 35,0 47,0 41,0 41,0 IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... -
Page 42: Troubleshooting Guide
Inform Dana Motion Systems Italia S.r.l. before making any change to the gearbox. Only oil change is allowed to change with- out information. Do not make any think if you are not sure what you are doing and contact Dana Motion Systems Italia S.r.l.. - Page 43 Much than +40 Celsius Dana Motion Systems Italia S.r.l.. Go to ID 100. If not ATEX con- firming check the oil type and oil quantitiy/level according your mounting position and check the nameplate mounting position.
- Page 44 Italia S.r.l.. Goto ID 100 Please contact Dana Motion Systems Italia S.r.l. Service point. See on the back side of this manual. Changing mechanical parts of gearbox can only be done by Dana Motion Systems Italia S.r.l. Service Required No self solution found or with information of Dana Motion Systems Italia S.r.l..
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Page 45: Disposal
Dispose of the sealings as composite material (metal/plastic) 12.3 DISPOSAL OF METAL Divide up the remainder of the gear reducer into iron, aluminium, non-ferrous havy metal if possible Dispose of it according to the valid national guidelines. IMM-0020EN - Installation and Maintenance Manual Dana Incorporated... - Page 46 Copyright 2022 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval.
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