Related Manuals for DANA SUMO HP 300
Summary of Contents for DANA SUMO HP 300
- Page 1 Installation Guide SUMO HP (300) Motor: LSM380C Models: MC-370_300-xx (Example images; actual product may differ depending on selected model or options) TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide...
- Page 2 MC-370_300-10 MC-370_300-12 Document information Reference: TG-0268 TM4 SUMO HP (300) Motor Installation Guide Release date: 2021-10-24 Version number: Template information Reference: IN-8032_3 CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 2 of 26...
-
Page 3: Table Of Contents
4.5.5 Phase cables ....................... 24 4.5.6 Motor sensor interface harness ................26 5 Product dimensions ......................26 6 Customer service ........................ 26 CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 3 of 26... - Page 4 Grounding hole location ..................23 Figure 10 Phase cable installation and support ..............24 Figure 11 Motor sensor interface location ................26 CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 4 of 26...
-
Page 5: Introduction
• Disclaimer All installation instructions, limits and warnings given in the technical documentation supplied by Dana TM4 must be respected in order to ensure that the system runs optimally and is not at risk of damage by misuse. Operating the system outside of the established limits constitutes misuse and may invalidate any warranty. -
Page 6: Safety Instructions
To remind you of the potential hazards involved, appropriate safety warnings are located throughout this guide in procedures that if performed incorrectly may harm you or damage the product. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 6 of 26... -
Page 7: Definitions, Acronyms And Abbreviations
Refer to the latest published version of documentation and/or software package on the TM4 Extranet site. Documentation specific to your system is available on the TM4 Extranet. External standard not supplied by TM4. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 7 of 26... -
Page 8: Transport And Storage Conditions
On leaving Dana TM4 facilities, the product is void of all coolant and all connectors are covered. The packaging is designed to protect the content against damage from vibrations and impacts and is able to withstand maritime conditions during transportation. -
Page 9: Receiving And Unpacking The Motor
Receiving and unpacking the motor Dana TM4 products are carefully inspected and tested before being packed at our facilities; however we recommend that you carry out a full visual inspection when unpacking as it is possible that the crate and contents might become damaged during the shipping process. -
Page 10: Figure 1 Lifting Bracket(S) On The Motor
However, if removed, you should cover the bracket mounting holes to prevent dust and dirt accumulation. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 10 of 26... -
Page 11: Installing The Motor In The Vehicle
Mishandling of this product may damage the product and/or cause injury or death. • All limitations and specifications communicated by Dana TM4 regarding the product must be respected. Do not attempt to open, repair or modify the motor. In case of damaged casing or suspected product •... -
Page 12: Using Separate Brackets To Support Motor And Mcu
NLGI grade 2 requirements. This will help prevent premature corrosion or other damage that could impact product safety and longevity. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 12 of 26... -
Page 13: Correctly Positioning The Motor
Also take care to avoid obstructing the vent located at the side of the motor, see Figure 3. Figure 3 Vent on motor casing CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 13 of 26... -
Page 14: Default Motor Rotation Direction
Operations and Maintenance Guide [3] for details of which parameters can be configured to modify the rotation direction. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 14 of 26... -
Page 15: Securing The Motor In The Vehicle
Note: Prepare the zinc-coated bolt with Loctite 242 or 243 before insertion. Figure 5 Mounting points MC-370_300-04 MC-370_300-xx See Section 4.2.4 for information on the default motor rotation. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 15 of 26... -
Page 16: Installing The Cooling System
TM4 SUMO™ systems support both parallel (Section 4.4.2) and serial cooling (Section 4.4.3) configurations, allowing the integrator to make a selection depending on vehicle topology, available pumps or other factors. Note: Dana TM4 does not supply any cooling equipment or accessories. 4.4.1 Safety warnings related to handling the cooling agent Read all safety warnings associated with handling the cooling agent before working with the cooling system. -
Page 17: Parallel Configuration
As the cooling units are supplied by the vehicle integrator and the cooling system setup involves fine-tuning and testing at the customer site, Dana TM4 has no specific recommendations or limitations on how to achieve optimal configuration. See the System Specifications [4] for estimated pump requirements. -
Page 18: Coolant Inlet/Outlet
Specifications [4] for more information on coolant pressure drops and flow rate management. Figure 8 Cooling inlet/outlet locations on the motor MC-370_300-04 MC-370_300-xx CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 18 of 26... -
Page 19: Coolant Specifications
Two different types of coolant should not be mixed. As the cooling unit, cooling hose and cooling agent are not supplied by Dana TM4, the vehicle integrator has full responsibility for following specifications and operating methods given by the manufacturers of each of these parts. -
Page 20: Electrical Installation
Risk of electric shock – capacitor stores hazardous energy. Wait 10 minutes after disconnecting all sources of supply prior to removing cables and/or servicing. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 20 of 26... -
Page 21: General Information For Installing And Handling Cables/Harnesses
• integrity. Never apply perpendicular loads on the connectors/cables when using cable fasteners as this could • compromise ingress protection (i.e. IP6K9K). CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 21 of 26... -
Page 22: Suggested Installation Sequence
Figure 5, see the motor interface drawing [6] for hole specifications (one grounding screw is provided by Dana TM4). The type of motor grounding configuration used may vary depending on the type of vehicle integration. -
Page 23: Table 3 Grounding Strap Installation
Vehicle chassis (frame) or earth ground (bench test) Note: The location of the second end connection point of the grounding strap depends on the type of application being used by the vehicle integrator. Dana TM4 provides one screw for grounding purposes. 4.5.4.3... -
Page 24: Phase Cables
Table 4 for standard and reversed mappings. Using the harness you have prepared, modified, or purchased from Dana TM4, refer to the motor interface drawing [6] for illustrated cable installation information. See Figure 10 for an image of how to attach the quick connect cables and how to then secure the cables on the casing using the cable support. -
Page 25: Table 4 6- Phase Cable Installation Mappings
When purchasing a Quick Connect cable assembly, you can select from a number of possible configurations [9] including Standard and Reversed phase order. CONFIDENTIAL TG-0268_3 TM4 SUMO HP (300) Motor Installation Guide © Dana TM4 inc., 2020-2022 Page 25 of 26... -
Page 26: Motor Sensor Interface Harness
Section 4.5.2 before continuing with your integration. A motor sensor interface harness is required between the motor and the MCU; when using Dana TM4 products together in a system, you can order a motor sensor interface harness of a pre-determined length to be delivered with the system, contact Customer Service for available lengths and part numbers.
Need help?
Do you have a question about the SUMO HP 300 and is the answer not in the manual?
Questions and answers