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Exmark ULTRA VAC Setup Instructions

Lazer z
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Loose Parts
Use the chart below to verify that all parts have been shipped. Part numbers not shown are available on the dealer
extranet.
Dealer Pack
Part #
116-0128
3296-2
3256-61
32105-13
Literature Pack
Part #
Model Numbers
LZUV52–Fits Lazer Z (LZ) and Lazer Z AS (LAS) with 52 inch deck.
UV60–Fits Lazer Z (LZ), Lazer Z AS (LAS), and Lazer Z XP Units 352,000–789,999 and Lazer Z XS Units 352,000
and Higher with 60 inch deck.
UV6672–Fits Lazer Z (LZ), Lazer Z AS (LAS), and Lazer Z XP Units 352,000–789,999 and Lazer Z XS Units
352,000 and Higher with 66 inch or 72 inch deck.
© 2008—Exmark Mfg. Co., Inc.
P.O. Box 808
Beatrice, NE 68310
(to fit Lazer Z (LZ), Lazer Z AS (LAS), and Lazer Z XP Units 352,000–789,999)
Description
Diverter, Muffler W/Screw
Nut, Nyloc #10-24 inch
Washer
Screw, HWH #10-24 x 3/4 inch
Warranty Registration Reminder
Description
Manual, Operator's
Manual, Parts
ULTRA VAC
Setup Instructions
For Ultra Vac Serial Nos. 790,000 & Higher
(to fit Lazer Z XS Units 352,000 & Higher)
Qty.
1
Installing the muffler diverter
3
Assembling the tubes.
3
3
Fill out the online warranty registration
form.
Qty.
1
Read before operating the machine.
1
®
Lazer Z
®
Use
Use
Part No. 4500-410 Rev. A
Printed in the USA
All Rights Reserved

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Summary of Contents for Exmark ULTRA VAC

  • Page 1 ® Lazer Z ® Setup Instructions For Ultra Vac Serial Nos. 790,000 & Higher (to fit Lazer Z (LZ), Lazer Z AS (LAS), and Lazer Z XP Units 352,000–789,999) (to fit Lazer Z XS Units 352,000 & Higher) Loose Parts Use the chart below to verify that all parts have been shipped.
  • Page 2 Models and Required Completing Kits Note: Use the following charts to verify the kits required for the unit you are installing the UltraVac on. UNIT SERIAL NUMBER REQ’D TO MOUNT ULTRA VAC 103-7416 Drive Kit and Lazer Z 524 (Includes AS) 510,000 to 789,999...
  • Page 3: Assembly Diagrams

    Assembly Diagrams All XS, XP Below 600,000 All LZ 60&72 LZ All XS Air All XS Liq. 52 LZ and AS 52 LZ and AS & 60 AS 600,000-789,999 and AS Cooled 600,000 Cooled 600,000 352,000-509,999 510,000-789,999 510,000-789,999 with Triton 352,000-509,999 &...
  • Page 4 All XS, XP Below 600,000 All LZ 60&72 LZ All XS Air All XS Liq. 52 LZ and AS 52 LZ and AS & 60 AS 600,000-789,999 and AS Cooled 600,000 Cooled 600,000 352,000-509,999 510,000-789,999 510,000-789,999 with Triton 352,000-509,999 & Higher &...
  • Page 5 Figure 1 All Lazer Z XP & Lazer Z XS and Lazer Z Serial Number 510,000 & Higher (Shown without ROPS for clarity) *Lazer Z XS Liquid-Cooled Units Serial Number 600,000 and Higher require an additional weight (item 33) on the front panel. Figure 2 Lazer Z Serial Number 352,000–509,000 Assembly Diagram (Shown without ROPS for clarity)
  • Page 6 1. Temporarily remove the ROPS to allow for installation of the Ultra Vac. Retain the hardware for reuse. 2. When installing the Ultra Vac onto a liquid-cooled Lazer Z, the rear bumper plate must be removed. Remove rear bumper plate. Reattach the lower side...
  • Page 7 ROPS to allow for installation of the Ultra Vac. Retain the hardware for re-use. G007237 1. When installing the Ultra Vac onto a liquid-cooled Lazer Z, the rear bumper plate must be removed. Remove rear bumper plate. Reattach the lower side bumper bars to the vertical “HOT”...
  • Page 8 Figure 7 1. Temporarily remove the ROPS to allow for 1. Lower roll bar tubes 5. 3/8-16 inch thin nyloc nut installation of the Ultra Vac. Retain the hardware (item 46) for reuse. 2. Align spacers and tape to 6. 3/8-16 x 4 1/2 inch frame.
  • Page 9: Installing The Blower Assembly

    For All Units with a ROPS installed: All Units: 1. Install the upper u-shaped section of the roll bar. Tighten all hardware that attaches the Ultra Vac mount (Reference Figure 9 for alignment and installation to the machine frame. Start with the screws that hold...
  • Page 10 6. Apply a light coat of Mobil HTS grease (or food 3. Remove the right side belt shield and the 5/16 x 3 grade antisieze) to the top portion of the spindle 1/4 inch bolt that secures the shield to the deck. shaft where the sheave mounts.
  • Page 11 10. Reinstall the deck drive belt in the lower groove of the double sheave. Install plug (item 40) into bore of double sheave. 11. Remove the discharge chute from the deck. Discard the mounting hardware, but save the discharge chute for use during side discharge operation.
  • Page 12 stiffeners. Remove the belt cover. Center punch and drill 3/8 inch holes. 5. Remove the belt cover supports from the belt cover and mount them to the deck using the 5/16-18 x 3/4 inch screws (item 39) and whizlock nuts (item 36) 60, 66, and 72 Inch Units Only: 1.
  • Page 13 On Units Serial Number 600,000 and Higher with Triton Decks: Adjust dog leg baffle to match Ultra Vac blower intake opening. Adjusting too wide may allow objects to be thrown from under the mower deck at high speed.
  • Page 14 plates (item 42) and a front weight (item 41) to be installed. The front weight is removable and retained by using hairpins (item 43). Units Serial Number 439,999 and Lower: 1. Locate the position of the mounting holes. Clamp a weight plate to the front of the floor pan (see Figure 18).
  • Page 15 (P/N 103-5865) on the front face of the floor pan as shown in Figure 21. Clamp the template * 1 1/2 inch bracket is included in Ultra Vac in place. Using a center punch, mark the positions completion kit 109-1179 or 109-1189.
  • Page 16 Figure 25 60, 66, and 72 Inch Units 1. Dimple Figure 23 4. Set the deck in lowest cutting position. 5. Slide lower tube onto blower and latch (make sure that upper tube does not move out of alignment). Assembling the Tubes 6.
  • Page 17: Operation

    1. Verify that the blower drive operates correctly prior to delivery to customer. 2. The Ultra Vac blower operates when deck drive is engaged. Be sure that all persons are clear of the mower deck and blower before engaging the cutting blades.