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Pre-Delivery Inspection - Yamaha YDX-MORO 07 Assembly Manual

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PREDELIVERY INSPECTION
WARNING
After completing the installation, inspect the items as follows and check that there are no problems
before delivering the bicycle. Adjust controls and saddle height to the customer's satisfaction
according to this manual.
8 Handlebar orientation, height, angle, and tightening
Installing the head cap to the handlebar post: 2.5 N·m (0.25 kgf·m, 1.8 lb·ft)
Installing the handlebar bracket to the handlebar post: 8 N·m (0.8 kgf·m, 5.9 lb·ft)
Installing the handlebar to the handlebar holder: 6 N·m (0.6 kgf·m, 4.4 lb·ft)
8 Saddle orientation, height, angle, and tightening
Installing the saddle: 9 N·m (0.9 kgf·m, 6.6 lb·ft)
Tightening the seat pin: 4.5 N·m (0.45 kgf·m, 3.3 lb·ft)
* Check that the saddle is firmly fastened.
8 Operation of the dropper seat
* Adjust the operation using the wire adjusting screw of the dropper seat lever.
8 Various fittings adjusted to the customer's riding posture
* Including brake lever angle, fork suspension air pressure, etc.
Installing the brake lever: 3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
8 Inspection of the wheels, hubs, and spokes
Tightening the front axle: 11 N·m (1.1 kgf·m, 8.1 lb·ft)
8 Tightening of the pedals: 40 N·m (4.0 kgf·m, 30 lb·ft)
8 Tightening of the screws of each part
Installing the display unit: 3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
Installing the front reflector: 1.5 N·m (0.15 kgf·m, 1.1 lb·ft)
Installing the bell: 0.8 N·m (0.08 kgf·m, 0.59 lb·ft)
Installing the rear reflector: 1.5 N·m (0.15 kgf·m, 1.1 lb·ft)
8 Brake performance
8 Shift changing operation
8 Looseness of the chain
8 Bell sound
8 Battery pack locking operation
* Check that the battery pack locks securely.
8 Check of battery pack and battery charger operation
8 Operation of the meter, switches, and drive unit
8 Installation state of the reflectors
8 Maximum tire air pressure
YDX-MORO 07 (PE65M7)
Front tire: 280 kPa (2.8 kgf/cm
Rear tire: 280 kPa (2.8 kgf/cm
YDX-MORO 05 (PE65M5)
Front tire: 280 kPa (2.8 kgf/cm
Rear tire: 280 kPa (2.8 kgf/cm
2
, 40.6 psi)
2
, 40.6 psi)
2
, 40.6 psi)
2
, 40.6 psi)
– 14 –
PREDELIVERY INSPECTION

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This manual is also suitable for:

Ydx-moro 05