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SCANMASKIN Scan Combiflex 500 User Manual

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Scan Combiflex 500
Users Guide
SCANMASKIN
http://www.scanmaskin.com

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Summary of Contents for SCANMASKIN Scan Combiflex 500

  • Page 1 Scan Combiflex 500 Users Guide SCANMASKIN http://www.scanmaskin.com...
  • Page 2 Scan Combiflex 500 – User Guide MACHINES-MINERALS-KNOW-HOW Dear Customer! Thank you for choosing Scanmaskin as your supplier. We wish you all the best with your new Scan Combiflex™ 500 and hope that it lives up to your expectations. Scanmaskin Sverige AB Claes-Göran Bergstrand...
  • Page 3 This User Guide only concerns the floor grinding machines “Scan Combiflex 500i” and “Scan Combiflex 500PD” hereby referred to as “SC-500”. SC-500 may only be used for grinding horizontal surfaces approved by Scanmaskin Sweden AB. If SC-500 is used for other purposes or handled in ways other than that described in this User Guide, Scanmaskin Sweden AB disclaims all responsibility.

  • Page 4: Table Of Contents

    SCANMASKIN Scan Combiflex 500 – User Guide MACHINES-MINERALS-KNOW-HOW Table of Contents Specifications ............................1 Electrical specifications ....................... 1 Mechanical specifications ......................2 Options ............................2 1.3.1 Water connection ........................2 1.3.2 Built in water tank ......................... 3 Tools ............................. 3 Range of application ........................
  • Page 5 SCANMASKIN Scan Combiflex 500 – User Guide MACHINES-MINERALS-KNOW-HOW Daily inspection prior to operation .................... 20 Maintenance and inspection list ....................21 Grinding disc replacement / assembly ..................21 Cleaning the machine ......................... 21 Trouble shooting ........................22 5.6.1 Common faults ........................22 5.6.2...

  • Page 6: Specifications

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW 1 Specifications The SC-500 is available with different power inputs, two modes of mechanical operation and some options regarding wet grinding. This is described in the different sections later on in this chapter.

  • Page 7: Mechanical Specifications

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW 1.2 Mechanical specifications Model 500i 500PD 19.7” Grinding diameter 500 mm 7.9” Grinding plate diameter 200 mm 300 – 1100 RPM Grinding plate speed 160 kg (352 lbs) Mass Synchronized...

  • Page 8: Built In Water Tank

    Figure 1-2 SC-500PD with water tank 1.4 Tools The machine must be equipped with tools approved by Scanmaskin Sweden AB before operation. See “9 Grinding ” for information about available tools and “4.12 Changing tools” for information about how to change the tools.

  • Page 9: Range Of Application

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW 1.5 Range of application SC-500 is exclusively designed to process horizontal surfaces. SC-500 must not be used for other purposes than stated in this user guide. The manufacturer will not be liable for damage or injury resulting from incorrect usage of SC-500.

  • Page 10: Overview

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW 1.7 Overview Figure 1-4 Overview of SC-500 without water tank Figure 1-5 Overview of SC-500PD with built in water tank. - 5 -...
  • Page 11 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW Item Description Reference Control panel 4.3 Control panel Handle Water inlet 4.4.1 Water connection Electrical cabinet Power inlet 1.1 Electrical specifications Dust collector connection Frame Dust hoses Wheels Gear barrel 4.12 Changing tools...

  • Page 12: Safety Regulations

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW 2 Safety Regulations Read this entire chapter carefully! Failure to comply with safety regulations may result in serious injuries or damages. 2.1 Legend Notation regarding safety Notation regarding electrical safety...

  • Page 13: Organizational Measures

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW 2.3 Organizational measures The user guide is to be kept near the location where the machine is being operated and must be within reach at all times. In addition to this user guide general and legal regulations regarding accident prevention and environmental protection must be complied with as per local regulations.

  • Page 14: Personnel Selection And Qualification

    To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. Repairs may only be made by Scanmaskin Sweden AB certified service technicians. Some grinding work may generate sparks under certain circumstances. Personnel working with the machine must therefore be aware of the risk of fire and how to handle a fire situation properly.

  • Page 15: Electrical Safety

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW Secure the work area around the machine in public areas providing a safety distance of at least 10 meters (3.3 ft) from the machine. Faults must be immediately rectified. Carry out the switch on, and switch off operations in accordance with this user guide.

  • Page 16: Cables

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW The work area must be secured against any third party entering the work area. Follow local electrical engineering regulations while working on the machine. Never leave a machine unattended. Use only tools that are insulated against electricity.

  • Page 17: Safety Regarding Maintenance

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW 2.8 Safety regarding maintenance Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Never work on the machine while power is still connected! All parts must have come to a complete stop before beginning any work! When the machine is lying down on its back it might tilt to it’s upwards position.

  • Page 18: Lifting

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW 2.9.2 Lifting The machine must be secured according to local safety regulations before lifted. No person is allowed beneath a lifted machine! The machine must be lifted according to the instructions in “Fel! Hittar inte referenskälla.

  • Page 19: Transport

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 3 MACHINES-MINERALS-KNOW-HOW 3 Transport 3.1 Precautions Read “2.9 Safety regarding transport” before attempting to transport the machine. If the machine is being transported lying down, make sure that there is no water in the tank.

  • Page 20: Operation

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW 4 Operation 4.1 Precautions Any machine, if it is not used according the regulations, may be hazardous for operating, setting-up and service personnel. The operating authority is responsible for compliance with...

  • Page 21: Control Panel

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW 4.3 Control panel Figure 4-2 Control panel of SC-500. Text Description Selects rotation direction SPEED Selects speed EMERGENCY STOP Emergency stop STOP Stops the machine START Starts the machine Table 4-1 Description of the control panel.

  • Page 22: Water Tank

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW 4.4.2 Water tank To increase the flow of the water turn the knob counter clockwise. The knob will move outwards. To decrease the flow of the water, turn the knob clockwise. The knob will move inwards.

  • Page 23: Stop

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW 4.7 Stop How to stop the machine  Press the “STOP” button.  Wait for the machine to come to a complete stop before letting go of the handle.  Turn off the dust collector if used.

  • Page 24: Using With Generator

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW To make sure that the segment is secured, use a small plastic hammer and slightly hit the segment outwards. In reverse this technique can be used to loosen segments that are stuck.

  • Page 25: Maintenance

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 5 MACHINES-MINERALS-KNOW-HOW 5 Maintenance 5.1 Precautions Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Read “2.6 Electrical safety” before beginning any maintenance work.

  • Page 26: Maintenance And Inspection List

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 5 MACHINES-MINERALS-KNOW-HOW 5.3 Maintenance and inspection list  Inspect the wheels Daily  Inspect the grinding heads  Look for any other damage  Tighten all screws 12 hours after service 5.4 Grinding disc replacement / assembly Follow these steps to replace the Snap-On plate ...

  • Page 27: Trouble Shooting

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 5 MACHINES-MINERALS-KNOW-HOW 5.6 Trouble shooting 5.6.1 Common faults Symptom Cause Correction The machine won’t start  There is a power failure from the power supply  Inspect the fuses in the worksites fuse box ...
  • Page 28 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 5 MACHINES-MINERALS-KNOW-HOW error  The cable to the motor has been damaged  Inspect the motor cable F0016 Protective earth  The motor has been damaged  Inspect the motor connection failure ...

  • Page 29: Spare Parts

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6 Spare parts 6.1 Drawings Machine overview Figure 6-1 SC500PD with water inlet Figure 6-2 SC500PD with built in water tank - 24 -...
  • Page 30 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Figure 6-3 Water regulation for the SC500PD with built in water tank. No. Part Art. No No. Part Art. No Fastener 520022 13 Internal dust hoses 570170 Handle 520006 14 Distance...

  • Page 31: Gear Barrel Overview

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6.1.1 Gear barrel overview 6.1.1.1 SC-500PD Center axis 530021 530028 910032 x 12 pcs 910025 x 18 pcs 530012 530014 Spindle axis 530011 530112 910025 x 18 pcs 910032 x 12 pcs...
  • Page 32 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6.1.1.2 Center axis 530007 910202 530018 910305 530522 570087 910036 x 4 pcs 530520 530060 910358 910305 520038 910304 910304 530922 570104 910356 - 27 -...
  • Page 33 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6.1.1.3 Grinding spindle 6.1.1.3.1 SC-500PD 910303 530513 (1 pcs / grinding head) 530525 530514 (2 pcs / grinding head) 570112 910202 530512 910202 910203 520072 570112 530525 Note that the parallel key 910202 used with the gear wheels only is used with the gear wheel 530513.
  • Page 34 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6.1.1.4 Grinding head 520024 520032 520043 910032 530030 910024 x 4 pcs 590006 910030 x 3 pcs - 29 -...
  • Page 35 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6.1.1.5 Parts list 6.1.1.5.1 SC-500PD Art no. Description Qty. 520024 V ring 520032 Fastener, grinding spindle hub 520038 Belt pulley, center 520043 Washer 520072 Belt pulley, grinding spindle axis 530007...

  • Page 36: Electrical Schematics

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6.1.2 Electrical schematics Panel Speed Emergency Stop Stop Start Connectors Inverter and fans + (Red) - (Black) Cable description Internal External + (Red) - (Black) Red/Black Twisted Cable Inverter Figure 6-4 Electrical schematic Component Description Art.

  • Page 37: Warranty

    This product from Scanmaskin Sweden AB comes with a twelve month warranty. If the product does not function satisfactorily during this period, Scanmaskin will return the product to full working order for normal use which the product is intended for – with no charge for labour or spare parts, according to the following conditions: The warranty only applies to persons that have legal right to the equipment during the warranty period.

  • Page 38: Eu Declaration

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 8 MACHINES-MINERALS-KNOW-HOW 8 EU Declaration Declaration of conformity CE Scanmaskin Sweden AB Manufacturer Address Heljesvägen 10 437 36 Lindome Sweden Product Grinding machine Name Scan Combiflex 500 Serial number _________ Standards used including number...

  • Page 39: Grinding Information

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 9 MACHINES-MINERALS-KNOW-HOW 9 Grinding information 9.1 Grinding guide SC-Silver SC-Blue SC-Black This is a very aggressive grinding This is our standard grinding tool This is our standard grinding tool tool with very rough diamonds.

  • Page 40: Removal Guide

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 9 MACHINES-MINERALS-KNOW-HOW 9.2 Removal guide SC-Tiger Gold SC-Scratch + Claw SC-Tiger Silver 521018 592044 592013 This is a very aggressive tool that This tool resembles the SC-Scratch This is a very aggressive tool that but it’s aggressiveness is increased...

  • Page 41: Glossy Concrete Floors

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 9 MACHINES-MINERALS-KNOW-HOW 9.3 Glossy concrete floors Seven steps to a glossy concrete floor. Impregnate with SC-Proof. Wait about 10 to 12 hours. Step 2. SC-Green Step 1. SC-Blue Grinding with this tool reveals the stone that will be visible in the glossy Combifloor.

  • Page 42: Natural Stone And Terrazzo Wet Grinding

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 9 MACHINES-MINERALS-KNOW-HOW 9.4 Natural stone and terrazzo wet grinding Seven steps to a glossy floor. Step 1. RSM Step 3. RDR-Blue Step 2. RDR-Black Metal bounded for wet grinding 592065 593033 Step 6. RDR-Yellow Step 5.

  • Page 43: Alphabetical Reference

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 10 MACHINES-MINERALS-KNOW-HOW 10 Alphabetical reference Application range of ....................................4 typical ..................................... 4 Cleaning ....................................22 Contact information................................... 44 Control panel ..................................... 17 Drawings Center axis .................................... 29 Gear barrel SC-500i ................................27 Gear barrel SC-500PD ................................
  • Page 44 SCANMASKIN Scan Combiflex 500 – User Guide Chapter 10 MACHINES-MINERALS-KNOW-HOW Parts list SC-500i ....................................33 SC-500PD ..................................... 34 Power choice...................................... 1 inlet ......................................1 source ..................................... 1 Spare parts ....................................25 Specifications Electrical ....................................1 Tools Availble tools ..................................3 changing ....................................

  • Page 45: Contact Information

    SCANMASKIN Scan Combiflex 500 – User Guide Chapter 11 MACHINES-MINERALS-KNOW-HOW 11 Contact information Sweden Head office Box 187 SE-437 22 Lindome Phone: +46 (0) 31 99 49 70 Fax: +46 (0) 31 99 48 70 E-mail: scanbolagen@scanmaskin.com Internet: http://www.scanmaskin.com/ Denmark...

This manual is also suitable for:

Scan combiflex 500iScan combiflex 500pdSc-500Sc-500pd

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