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XPower X-200AT Series Maintenance Manual

Air mover
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MAINTENANCE MANUAL OF AIR MOVER (Ⅰ)
4.
4.
MAINTENANCE MANUAL
Air Mover (USA Standards)
For professional use only
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Index
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Summary of Contents for XPower X-200AT Series

  • Page 1: Table Of Contents

    MAINTENANCE MANUAL Air Mover (USA Standards) For professional use only Index MAINTENANCE MANUAL OF AIR MOVER (Ⅰ) 1．Main Parts Description ........................4 2．Wire Diagram ............................6 3. Steps of Disassembling ........................7 Steps of Speed Switch Replacement ..................8 5. Steps of Daisy Chain Replacement ....................

  • Page 2: 1．Main Parts Description

    MAINTENANCE MANUAL OF AIR MOVER (Ⅲ) 1．Main Parts Description ........................33 2．Wire Diagram ............................. 34 3. Steps of Disassembling ........................ 35 Steps of Speed Switch Replacement ..................36 5. Steps of Assembling ........................37 6．Methods for Malfunction ......................39 MAINTENANCE MANUAL OF AIR MOVER (Ⅳ) 1．Main Parts Description ........................
  • Page 3 Number Applicable Model Remark X-200AT * /P-200AT *, X-230AT * /P-230AT *, With Daisy Chain X-400AT * /P-400AT *, X-430AT * /P-430AT * and Timer X-600*AT */P-600*AT *, X-630AT * /P-630AT * X-200A * /P-200A *, X-230A * /P-230A*, With Daisy Chain, X-400A * /P-400A *, X-430A * /P-430A * without Timer X-600*A */P-600*A *, X-630A * /P-630A *...
  • Page 4 MAINTENANCE MANUAL OF AIR MOVER (Ⅰ) （With Daisy Chain and Timer） X-200AT * /P-200AT *, X-230AT * /P-230AT *, X-400AT * /P-400AT * ， X-430AT * /P-430AT * Applicable model X-600*AT */P-600*AT * ， X-630AT * /P-630AT * Model Instruction： “*”means S、H、C、F（or WFK）or without other parts “S”...
  • Page 5 Grille Cover with Daisy Grille Cover with Daisy Chain Chain Daisy Chain Daisy Chain Fig. 2-C Fig. 2-D X-200AT */P-200AT * X-230AT */P-230AT * Motor Motor Fig. 3-A Fig. 3-B X-200AT */P-200AT * X-400AT * /P-400AT *， X-430AT * /P-430AT * X-230AT */P-230AT * X-600*AT */P-600*AT *，...
  • Page 6 2. Wire Diagram Fig. 5-A (X-600*AT */P-600*AT *, X-630AT * /P-630AT * ) Fig. 5-B (X-400AT */P-400AT *, X-430AT * /P-430AT * ) Fig. 5-C (X-200AT */P-200AT *，X-230AT */P-230AT *)

  • Page 7: Steps Of Disassembling

    ： 3. Steps of Disassembling 3.1 Unplug Air Mover. (Fig. 6-1) Turn on the switch to speed 3 to release the electricity of capacitor for 2 minutes, until the voltage reduces to a safe voltage. (Fig. 6-2) (Note: if there is something wrong with voltage, the electricity of capacitor cannot release normally.

  • Page 8: Steps Of Speed Switch Replacement

    4. Steps of Speed Switch Replacement 4.1 Open the right housing as in 3.1-3.5. Remove the five terminals from the Switch. (Fig. 11-A) Or press the switch clip, remove the four terminals from the Switch. (Fig. 11-B) Fig. 11-A Fig. 11-B X-400AT * /P-400AT *, X-430AT * /P-430AT * X-200AT * /P-200AT * X-600*AT */P-600*AT *, X-630AT * /P-630AT *...

  • Page 9: Steps Of Daisy Chain Replacement

    4.4 Replace a new Speed Switch in reverse order 4.1—4.3 and connect wires. (Fig. 21- 22) 5. Steps of Daisy Chain Replacement 5.1 Remove the screws from the Grille Cover. (Fig. 14) Fig. 14-A Fig. 14-B X-600*AT */P-600*AT * X-400AT */P-400AT * X-630AT * /P-630AT * X-430AT * /P-430AT * Fig.
  • Page 10 Fig. 15-C Fig. 15-D X-200AT * /P-200AT * X-230AT * /P-230AT * 5.3 Remove the fixed nut; remove Over Current Protector. (Fig. 16) Fig. 16-A Fig. 16-B X-600*AT */P-600*AT * X-400AT */P-400AT * X-630AT * /P-630AT * X-430AT * /P-430AT * Fig.

  • Page 11: Steps Of Assembling

    Fig. 17-A Fig. 17-B X-600*AT */P-600*AT * X-400AT */P-400AT * X-630AT * /P-630AT * X-430AT * /P-430AT * 5.3-C 200 models; Remove the terminals connected to the socket, remove the socket. (Fig. 17-C, Fig. 17-D) Fig. 17-C Fig. 17-D X-200AT * /P-200AT * X-230AT * /P-230AT * 6.
  • Page 12 Socket Lead Wire 1 Socket Wire 3 (Red) (Red) Socket Lead Wire 2 Socket Wire 2 (Blue) (Blue) Socket Ground Socket Ground Wire (Green) Wire 2 (Green) Socket Wire 1 (Red) Over Current Protection Lead Wire 1 (Black) Fig. 18-B X-400AT */P-400AT * X-430AT * /P-430AT * Socket Lead Wire 2...
  • Page 13 6.2 Install motor, using a socket wrench to tighten the nuts that secure the motor. (Fig. 19-A, Fig. 19-B) Or use a screwdriver to tighten the screws that secure the motor. (Fig. 19-C) Fig. 19-A Fig. 19-B X-600*AT */P-600*AT *， X-400AT */P-400AT * X-630AT * /P-630AT * X-430AT * /P-430AT *...
  • Page 14 6.4 Connect the Speed Connection Wire. (Fig. 21) Motor Speed Motor Medium Speed Wire (Brown) Wire (Yellow) Speed Connection Wire (Red) Socket Wire 2 (Red) Motor High Speed Wire (Black) Fig. 21-A X-400AT * /P-400AT *, X-430AT * /P-430AT *, X-600*AT */P-600*AT *, X-630AT * /P-630AT * Motor Medium Speed Motor...

  • Page 15: 7．Methods For Malfunction

    Socket Lead Wire 3 Motor Wire (White) (Black) Power Line of L (Black) Timer Lead Wire (Red) Power Line of N (White) Socket Lead Wire 1 Socket Lead Wire 2 (Red) (Blue) Fig. 22-B X-200AT * /P-200AT *, X-230AT * /P-230AT * 6.6 Install Right Housing and screws.
  • Page 16 Fig. 25 Fig. 26-A Fig. 26-B X-400AT * /P-400AT *, X-430AT * /P-430AT * X-200AT * /P-200AT * X-600*AT */P-600*AT *, X-630AT * /P-630AT * X-230AT * /P-230AT * Fig. 27-A Fig. 27-B X-400AT * /P-400AT *, X-430AT * /P-430AT * X-200AT * /P-200AT * X-600*AT */P-600*AT *, X-630AT * /P-630AT * X-230AT * /P-230AT *...
  • Page 17 Fig. 28-A Fig. 28-B X-400AT * /P-400AT *, X-430AT * /P-430AT * X-200AT * /P-200AT * X-600*AT */P-600*AT *, X-630AT * /P-630AT * X-230AT * /P-230AT * Verification method: turn on the Speed Switch to speeds 1, 2 and 3 to check that the machine and the timer work normally;...
  • Page 18 (2) Disassemble screws on Grille Cover (fan side, Fig. 30) check that the screws that secure the fan Or use a “T” socket wrench to tighten the nuts. are not loose. If loose, tighten the screws. (Fig. 31-A) (Fig. 31-B) Grille Cover (Fan Side) Fig.

  • Page 19: Maintenance Manual Of Air Mover (Ⅱ)

    MAINTENANCE MANUAL OF AIR MOVER (Ⅱ) ） （With Daisy Chain, without Timer X-200A * /P-200A *, X-230A * /P-230A * Applicable model X-400A * /P-400A *，X-430A * /P-430A * X-600*A */P-600*A *，X-630A * /P-630A * Model Instruction： “*”means S、H、C、F（or WFK）or without other parts “S”...
  • Page 20 Grille Cover with Daisy Grille Cover with Daisy Daisy Chain Chain Daisy Chain Chain Fig. 2-C Fig. 2-D X-200A */P-200A * X-230A */P-230A * Motor Motor Fig. 3-A Fig. 3-B X-200A */P-200A * X-400A * /P-400A *， X-430A * /P-430A * X-230A */P-230A * X-600*A */P-600*A *，...

  • Page 21: 2．Wire Diagram

    2. Wire Diagram Fig. 5-1 (X-600*A */P-600*A *，X-630A */P-630A *) Fig. 5-2 (X-200A * /P-200A *, X-230A * /P-230A */X-400A */P-400A *, X-430A */P-430A *) 3. Steps of Disassembling ： 3.1 Unplug Air Mover (Fig. 6-1) Turn on the switch to speed 3 to release the electricity of capacitor for 2 minutes, until the voltage reduces to a safe voltage.

  • Page 22: Steps Of Speed Switch Replacement

    Speed Switch Knob Fig. 6-1 Fig. 6-2 3.2 Use a flat-head screwdriver to pry out the four screw plugs near the handle. (Fig. 7) 3.3 Remove the screws from the housing. (Fig. 8) Screw Plug Fig. 7 Fig. 8 3.4 Remove kick stand. (Fig. 9) 3.5 Remove right housing.
  • Page 23 Fig. 11-A Fig. 11-B X-200A */P-200A * X-400A * /P-400A *， X-430A * /P-430A * X-230A */P-230A * X-600*A */P-600*A *， X-630A * /P-630A * 4.2 Remove Switch Hold Clip screws. (Fig. 12) Switch Hold Clip Switch Hold Clip Fig. 12-A Fig.

  • Page 24: Steps Of Daisy Chain Replacement

    5. Steps of Daisy Chain Replacement 5.1 Remove the screws from the Grille Cover. (Fig. 14) Fig. 14-A Fig. 14-B X-600*A */P-600*A * X-400A */P-400A * X-630A */P-630A * X-430A */P-430A * Fig. 14-C Fig. 14-D X-200A * /P-200A * X-230A * /P-230A * 5.2 Unplug the terminals connected to the Over Current Protector.
  • Page 25 Fig. 15-C Fig. 15-D X-200A * /P-200A * X-230A * /P-230A * 5.3 Remove the fixed nut; remove the Over Current Protector. (Fig. 16-A, Fig. 16-B) Fig. 16-A Fig. 16-B X-600*A */P-600*A * X-400A */P-400A * X-630A */P-630A * X-430A */P-430A * Fig.

  • Page 26: Steps Of Assembling

    Fig. 17-A Fig. 17-B X-600*A */P-600*A * X-400A */P-400A * X-630A */P-630A * X-430A */P-430A * 5.3-C 200 models; Remove the terminals connected to the socket, remove the socket. (Fig. 17-C, Fig. 17-D) Fig. 17-C Fig. 17-D X-200A * /P-200A * X-230A * /P-230A * 6.
  • Page 27 Socket Lead Wire 1 (Red) Socket Wire 3 (Red) Socket Wire 2 (Blue) Socket Lead Wire 2 (Blue) Socket Ground Wire 1 Socket Ground Wire 2 (Green) (Green) Socket Wire 1 (Red) Over Current Protection Lead Wire 1 (Black) Fig. 18-B X-400A */P-400A * X-430A */P-430A * Socket Lead Wire 2...
  • Page 28 6.2 Install motor, using a socket wrench to tighten the nuts that secure the motor. (Fig. 19-A) Or use a screwdriver to tighten the screws that secure the motor. (Fig. 19-B) Fig. 19-A Fig. 19-B X-400A * /P-400A *，X-430A * /P-430A *, X-200A * /P-200A *, X-600*A */P-600*A *，X-630A * /P-630A * X-230A * /P-230A *...

  • Page 29: 7．Methods For Malfunction

    X-400A * /P-400A *，X-430A * /P-430A *, X-600*A */P-600*A *，X-630A * /P-630A * Motor High Speed Socket Lead Wire 1 Wire (Black) (Red) Power Line of L (Black) Motor Medium Speed Wire (Yellow) Motor Wire (White) Motor Speed Socket Lead Wire 2 Wire (Brown) (Blue) Socket Lead Wire 3...
  • Page 30 Fig. 24 Fig. 25-A Fig. 25-B X-400A * /P-400A *，X-430A * /P-430A *, X-200A * /P-200A *, X-600*A */P-600*A *，X-630A * /P-630A * X-230A * /P-230A * Fig. 26-A Fig. 26-B X-400A * /P-400A *，X-430A * /P-430A *, X-200A * /P-200A *, X-600*A */P-600*A *，X-630A * /P-630A * X-230A * /P-230A *...
  • Page 31 Fig. 27-A Fig. 27-B X-400A * /P-400A *，X-430A * /P-430A *, X-200A * /P-200A *, X-600*A */P-600*A *，X-630A * /P-630A * X-230A * /P-230A * Verification method: turn on the Speed Switch to speeds 1, 2 and 3 to check that the machine and the timer work normally;...
  • Page 32 Fig. 30-A Fig. 30-B X-400A * /P-400A *，X-430A * /P-430A *, X-200A * /P-200A *, X-600*A */P-600*A *，X-630A * /P-630A * X-230A * /P-230A * (3) Check that the fan is not damaged. If damaged, replace the fan. Verification method: Compare another normal blower that there is no significant difference in the noise and vibration.
  • Page 33 MAINTENANCE MANUAL OF AIR MOVER (Ⅲ) （ ） With Timer, without Daisy Chain X-200T * /P-200T * , X-230T * /P-230T * X-400T * /P-400T * , X-430T * /P-430T * Applicable model X-600*T */P-600*T *,X-630*T * /P-630*T * X-800T * /P-800T * , X-830T * /P-830T * Model Instruction：...
  • Page 34 Capacitor Timer Speed Switch Fig. 3-A X-400T * /P-400T *, X-430T * /P-430T *, X-600*T */P-600*T *, X-630*T * /P-630*T * X-800T * /P-800T *, X-830T * /P-830T * Capacitor Timer Speed Switch Fig. 3-B X-200T * /P-200T *, X-230T * /P-230T * 2.
  • Page 35 ： 3. Steps of Disassembling 3.1 Unplug Air Mover (Fig. 5-1) Turn on the switch to speed 3 to release the electricity of capacitor for 2 minutes, until the voltage reduces to safe voltage. (Fig. 5-2) (Note: if there is something wrong with voltage, the electricity of capacitor cannot release normally.
  • Page 36 4. Steps of Speed Switch Replacement 4.1 Open the right housing as in 3.1-3.5; remove the five terminals from the Speed Switch. (Fig. 10) Or press the switch clip, remove the four terminals from the Switch. (Fig. 11-B) Fig. 10-A Fig.
  • Page 37 X-400T * /P-400T *, X-430T * /P-430T *, X-200T * /P-200T *, X-230T * /P-230T * X-600*T */P-600*T *, X-630*T * /P-630*T * X-800T * /P-800T *, X-830T * /P-830T * 4.4 Replace a new switch in reverse order 4.1—4.3 and connect wires (Fig. 15- 16) 5.
  • Page 38 Motor Speed Wire (Brown) Motor Middle Speed Wire (Yellow) Timer Lead Wire Speed Connection (Red) Wire (Red) Motor High Speed Wire (Black) Fig. 15-A X-400T * /P-400T *, X-430T * /P-430T *, X-600*T */P-600*T *, X-630*T * /P-630*T * X-800T * /P-800T *, X-830T * /P-830T * Motor High Speed Wire (Black) Motor Middle Speed...

  • Page 39: 6．Methods For Malfunction

    X-400T * /P-400T *, X-430T * /P-430T *, X-600*T */P-600*T *, X-630*T * /P-630*T * X-800T * /P-800T *, X-830T * /P-830T * Motor Lead Wire (White) Power Line of L (Black) Power Line of N (White) Timer Lead Wire (Red) Fig.
  • Page 40 Fig. 19 Fig. 20-A Fig. 20-B X-400T * /P-400T *, X-430T * /P-430T *, X-200T * /P-200T *, X-230T * /P-230T * X-600*T */P-600*T *, X-630*T * /P-630*T * X-800T * /P-800T *, X-830T * /P-830T * Fig. 21-A Fig. 21-B X-400T * /P-400T *, X-430T * /P-430T *, X-200T * /P-200T *, X-230T * /P-230T * X-600*T */P-600*T *, X-630*T * /P-630*T *...
  • Page 41 Fig. 22-A Fig. 22-B X-400T * /P-400T *, X-430T * /P-430T *, X-200T * /P-200T *, X-230T * /P-230T * X-600*T */P-600*T *, X-630*T * /P-630*T * X-800T * /P-800T *, X-830T * /P-830T * Verification method: turn on the Speed Switch to speeds 1, 2 and 3 to check that the machine and the timer work normally.
  • Page 42 Fig. 25-A Fig. 25-B X-400T * /P-400T *, X-430T * /P-430T *, X-200T * /P-200T *, X-230T * /P-230T * X-600*T */P-600*T *, X-630*T * /P-630*T * X-800T * /P-800T *, X-830T * /P-830T * (3) Check the fan for damaged, if damaged, replace the fan. Verification method: Compare to other normal blower, there is no significant difference with the noise and vibration.
  • Page 43 MAINTENANCE MANUAL OF AIR MOVER (Ⅳ) （ ） Without Timer and Daisy Chain X-200 * /P-200 *, X-230 * /P-230 * X-400 * /P-400 *, X-430 * /P-430 * Applicable model X-*600 * /P-*600 *, X-630 * /P-630 * X-800 * /P-800 * ，X-830 * /P-830 * Model Instruction：...
  • Page 44 Switch Capacitor Switch Capacitor Fig. 3-A Fig. 3-B X-400 * /P-400 *, X-430 * /P-430 *, X-200 * /P-200 *, X-230 * /P-230 * X-600 * /P-600 *, X-630 * /P-630 * X-800 * /P-800 *, X-830 * /P-830 * 2.
  • Page 45 Fig. 5-1 Fig. 5-2 3.2 Use a flat-head screwdriver to pry out the four screw plug near the handle. (Fig. 6) 3.3 Remove the screws on the housing. (Fig. 7) Screw Plug Fig. 6 Fig. 7 3.4 Remove kick stand. (Fig. 8) Fig.
  • Page 46 4.1 Open the right housing following 3.1-3.5; remove the five terminals from the Speed Switch. (Fig. 10) Or press the switch clip, remove the four terminals from the Switch. (Fig. 11-B) Fig. 10-A Fig. 10-B X-400 * /P-400 *, X-430 * /P-430 *, X-200 * /P-200 *, X-230 * /P-230 * X-600 * /P-600 *, X-630 * /P-630 * X-800 * /P-800 *, X-830 * /P-830 *...
  • Page 47 ： 5. Steps of Assembling 5.1 Install motor, use a socket wrench to tighten the nuts that secure the motor. (Fig. 13) Or use a screwdriver to tighten the screws that secure the motor. (Fig. 13-B) Fig. 13-A Fig. 13-B X-400 * /P-400 *, X-430 * /P-430 *, X-200 * /P-200 *, X-230 * /P-230 * X-600 * /P-600 *, X-630 * /P-630 *...
  • Page 48 Fig. 15 5.4 Install right housing and screws. (Fig. 16) 5.5 Install Kickstand. (Fig. 17) Fig. 16 Fig. 17 6. Methods for Malfunction Malfunction 1 - The machine does not turn on. (1) Check that the power supply is working, that there is good connection, and that the speed switch is set to speed 1, 2, or 3 while the timer knob is pointing to ON or is greater than 0 (pointing to 0 is not energized).
  • Page 49 Fig. 19-A Fig. 19-B X-400 * /P-400 *, X-430 * /P-430 *, X-200 * /P-200 *, X-230 * /P-230 * X-600 * /P-600 *, X-630 * /P-630 * X-800 * /P-800 *, X-830 * /P-830 * Fig. 20-A Fig. 20-B X-400 * /P-400 *, X-430 * /P-430 *, X-200 * /P-200 *, X-230 * /P-230 * X-600 * /P-600 *, X-630 * /P-630 *...
  • Page 50 a socket wrench to tighten the nuts. （ Fig. 22-A）Or use a screwdriver to tighten the screws. (Fig. 22-B) Fig. 22-A Fig. 22-B X-400 * /P-400 *, X-430 * /P-430 *, X-200 * /P-200 *, X-230 * /P-230 * X-600 * /P-600 *, X-630 * /P-630 * X-800 * /P-800 *, X-830 * /P-830 * (2) Disassemble screws on Grille Cover (fan side, Fig.

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