Sullair SD Series User Manual
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Sullair SD Series User Manual

Sd heatless desiccant compressed air dryer
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SERIES SD
SD-820 / SD-1710
DDS OPTION
3V OPTION
LDP OPTION
SD Heatless Desiccant
Compressed Air Dryer
REF 02250130-737

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Summary of Contents for Sullair SD Series

  • Page 1 SERIES SD SD-820 / SD-1710 DDS OPTION 3V OPTION LDP OPTION SD Heatless Desiccant Compressed Air Dryer REF 02250130-737...

  • Page 2: Table Of Contents

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 TABLE OF CONTENTS FOREWORD ..........................4 SECTION 1 INTRODUCTION....................5 1.1 GENERAL INFORMATION ....................5 1.2 SAFETY INSTRUCTIONS....................5 1.2.1 Identification of signs and symbols in this technical manual..........6 1.2.2 Safety tips for maintenance, inspection and assembly work..........
  • Page 3 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 4.4.6 Accessories ........................ 25 SECTION 5 DRYER FLOW CAPACITY AND PURGE ADJUSTMENT ......26 5.1 DRYER FLOW CAPACITY ..................... 26 5.2 CORRECTION FACTOR FOR INLET TEMPERATURE..........26 5.3 PURGE ADJUSTMENT....................

  • Page 4: Foreword

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 FOREWORD This technical manual of is an aid in getting to know the adsorption dryer better ® ® and in utilising its possibilities for application in accordance with its intended use. Furthermore, this manual contains important information for safe, proper and economic operation.

  • Page 5: Section 1 Introduction

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 1 INTRODUCTION GENERAL INFORMATION The adsorption dryer of the SD-820 – SD-1710 series is built according to the latest technological developments and recognized safety rules. Its use however can endanger life and limb of the user or of third parties, and can lead to considerable damage to the adsorption dryer and other material assets if: •...

  • Page 6: Identification Of Signs And Symbols In This Technical Manual

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 1 1.2.1 Identification of signs and symbols in this technical manual The safety tips contained in this technical manual, whose disregard could endanger people and machines, are indicated by a general danger sign and the additional markings Danger! or Attention! Danger! / Attention! Safety sign in accordance with DIN 4844 - W9...

  • Page 7: Personnel Qualification

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 1 Attention! − Never make structural changes to the adsorption dryer! − Only use original spare and accessory parts! − Never weld on a pressure vessel or change it in any way! Carry out maintenance work only when the adsorption dryer...

  • Page 8: Product Information

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 1 PRODUCT INFORMATION The adsorption dryer is used for the purpose of drying compressed air and other gases according to its respective design. As a "standard model" the adsorption dryer is equipped with two desiccant vessels and a pre- and after-filter, and depending on certain conditions at the outlet, provides pure, dry and oil-free compressed air or gases.

  • Page 9: Technical Data Sheet

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 1 1.4.4 Technical data sheet Type SD-820 SD-1050 SD-1200 SD-1450 SD-1710 Medium Air, free of aggressive elements Connection FLG – 150# 3” 3” 3” 3”...

  • Page 10: Transport

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 1 1.4.5 Transport After the adsorption dryer has been delivered, it must be checked for damage that may have occurred during transport. If necessary, the Transport company must be informed to register the damage.

  • Page 11: Section 2 Installation

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 2 INSTALLATION SET-UP AND INSTALLATION Once at the installation location, the adsorption dryers of the series SD-820 – SD- 1710, which are supplied with a base frame, must be positioned so that the side from which it is to be operated is easily accessible.

  • Page 12: Section 3 Start Up And Operation

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 START UP AND OPERATION START UP/ SHUT DOWN Attention! All pipes and wire connections are to be tightened! Furthermore, before start-up: − The pipes must be checked for the presence of scale, abraded material from the threading, or other similar impurities.

  • Page 13: Description Of The Operation

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 3.2.1 Description of the operation SD HEATLESS TYPE DRYER (SD-820 – SD-1710) • SD dryer has a NEMA cycle time of 10 minutes (STD) or 4 minutes ®...

  • Page 14: Dryer Operating Sequence (No Control Or Alarm Option)

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 3.2.2 Dryer operating sequence (No control or alarm option) SD-820 –SD-1710 heatless air dryers use a PLC as its standard controller. ® ® In the event of a power failure, the exhaust valves will close and the dryer will pressurize both chambers.

  • Page 15: Operating Sequence (Dds Option)

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 3.2.2 Dryer operating sequence (No control or alarm option) – (Continued) STEP 6 IGHT CHAMBER REPRESSURIZATION - Keep energized EV-1R. - De–energize EV-2L closing right chamber dump/exhaust valve. - The repressurization timer begins a countdown of 45 seconds.
  • Page 16 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 Page 16...
  • Page 17 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 3.2.3 Operating sequence (DDS option) – (Continued) STEP 4 IGHT CHAMBER DRYING - De-energize solenoid EV-1L - Energize solenoid EV-1R. - Inlet valve positioned for right chamber drying. - When 3 seconds have passed, go to STEP 5 STEP 5 EFT CHAMBER DEPRESSURIZATION...

  • Page 18: Alarms

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 3.2.4 Alarms ** If any alarms options are supplied with dryer then a PLC will control the timing of the dryer. OMMON ALARM RELAY Common alarm relay comes with any optional alarm.

  • Page 19: Electrical Control

    You find the corresponding operating and control voltage on the data sheet. adsorption dryer of the SD series is normally operated with a PLC ® ®...

  • Page 20: Dds Controls - Start Up And Operation

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 3.3.2 DDS Controls – Start up and operation The DDS controls system when supplied should be disabled for the initial 8 hours of dryer operation.
  • Page 21 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 3 3.3.2 DDS Controls – Start up and operation (Continued) Humidity cell assembly Page 21...

  • Page 22: Section 4 Maintenance

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 4 MAINTENANCE Advice In order to ensure continuous and trouble-free operation, a maintenance contract with is recommended. ® ® Also, the following points should be checked regularly: Daily •...

  • Page 23: Replacement Of The Desiccant

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 4 REPLACEMENT OF THE DESICCANT In order to ensure trouble-free operation, we recommend replacing the desiccant every 8000 Hours, or every 2 years on latest. •...

  • Page 24: Filters

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 4 FILTERS 4.4.1 General comments and use Filters of the series MPH are suitable for filtering solids, oil and condensate out of compressed air and other neutral, compressed gases. This new filtration concept is characterized by high flows at low differential pressure.

  • Page 25: Changing Of Filter Elements

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 4 FILTERS (Continued) 4.4.5 Changing of filter elements Danger! The soiled filter elements are changed only when the housings are DEPRESSURIZED! Filter elements are to be changed according to the following steps: •...

  • Page 26: Section 5 Dryer Flow Capacity And Purge Adjustment

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 5 DRYER FLOW CAPACITY AND PURGE ADJUSTMENT DRYER FLOW CAPACITY Model Selection Chart Max. Inlet Air Average Inlet Air Flow (SCFM) MODEL Pressure Based upon 100 F Inlet Air Temperature Inlet Air Pressure (Psig) SD 220 SD 300...

  • Page 27: Purge Adjustment

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 5 CORRECTION FACTOR FOR INLET TEMPERATURE (Continued) Example: To size for an inlet flow of 950 SCFM @ 105 F and 110 Psig. Select models that produce at least 950 SCFM at 110 Psig. This case would be the SD-1050 which can dry 1215 SCFM.

  • Page 28: Section 6 Spare Parts List

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SPARE PARTS LIST SPARE PARTS LIST FOR SD-820 Page 28...
  • Page 29 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SPARE PARTS LIST FOR SD-1050 Page 29...
  • Page 30 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SPARE PARTS LIST FOR SD-1200 Page 30...
  • Page 31 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SPARE PARTS LIST FOR SD-1450 Page 31...
  • Page 32 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SPARE PARTS LIST FOR SD-1710 Page 32...

  • Page 33: Service Bulletin

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN Vane Type Actuator Installation, Operation & Service Instructions Installation WARNING ! Vane type actuators are compact 90° rotary pneumatic devices to operate quarter-turn valves.
  • Page 34 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 Page 34...
  • Page 35 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 35...
  • Page 36 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Replacement parts. Replacement parts for the Actuators may be obtained by ordering the appropriate seal kit as listed below: Note : service kit for actuator contains vane O’Ring only Valve Kit Part Number Actuator Kit Part Number 820-1050 0225130-319...
  • Page 37 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 37...
  • Page 38 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 Page 38...
  • Page 39 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 39...
  • Page 40 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 40...
  • Page 41 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 41...
  • Page 42 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 42...
  • Page 43 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 43...
  • Page 44 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) Page 44...
  • Page 45 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) CHECK VALVE Seat o’ring Bushing Guide Spring Page 45...
  • Page 46 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 6 SERVICE BULLETIN (Continued) EPRESS EXHAUST VALVE Valve actuator Valve body Valve body gasket Valve seat disk Page 46...

  • Page 47: Section 7 Trouble Shooting & Faults

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 7 TROUBLE SHOOTING & FAULTS THE DEW POINT IS TOO HIGH Possible cause Solution • ⇒ Operating pressure too low, Increase operating pressure, reduce air air flow capacity too high flow capacity •...

  • Page 48: The Adsorption Dryer Does Not Switch Over

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 7 THE ADSORPTION DRYER DOES NOT SWITCH OVER Possible cause Solution • ⇒ Chamber pressure switch contact is Verify switch contact and replace if defective ( necessary •...

  • Page 49: Back Pressure Is Too High During Regeneration Phase

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 7 BACK PRESSURE IS TOO HIGH DURING REGENERATION PHASE Possible cause Solution • ⇒ Muffler is blocked Replace muffler • ⇒ Outlet check valve failed Verify springs and bushings on valves ⇒...

  • Page 50: Shut-Down In Case Of A Fault Or For Maintenance

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 SECTION 7 SHUT-DOWN IN CASE OF A FAULT OR FOR MAINTENANCE Danger! Before any kind of maintenance or repair work is done, the adsorption dryer must be depressurized and disconnected from the power source.

  • Page 51: Section 8 Annex

    FOR EMERGENCIES INVOLVING A SPILL, LEAK, FIRE, EXPOSURE OR ACCIDENT CONTACT: (1) (514) 848-1454 For Product Information: Tel: (219) 874 1273 / Fax: (219) 874 1805 or (1) 800 SULLAIR (USA ONLY) Product Use: DRYING AGENT, CATALYST SUPPORT, GAS PURIFICATION Chemical Name or Synonym: ACTIVATED ALUMINA (GRADES A, D &...
  • Page 52 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 HAZARDS IDENTIFICATION (Continued) POTENTIAL HEALTH EFFECTS: (Continued) Acute Skin: Non-irritating. Skin absorption not likely Acute Inhalation: Low acute inhalation toxicity. May cause lung irritation, shortness of breath, chest pain. Acute Ingestion: Low acute oral toxicity.
  • Page 53 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 FIRE FIGHTING MEASURES FIRE HAZARD DATA: Flash Point: Not Applicable Extinguishing Media: Not combustible. Use extinguishing method suitable for surrounding fire. Special Fire Fighting Procedures: Fire-fighters should wear NIOSH/MSHA approved self-contained breathing apparatus and full protective clothing.
  • Page 54 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 EXPOSURE CONTROLS / PERSONAL PROTECTION Introductory Remarks: These recommendations provide general guidance for handling this product. Because specific work environments and material handling practices vary, safety procedures should be developed for each intended application.
  • Page 55 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 EXPOSURE CONTROLS / PERSONAL PROTECTION (Continued) Skin Protection Skin contact should be minimized through use of gloves and suitable long-sleeved clothing (i.e. shirts and pants). Consideration must be given both to durability as well as permeation resistance. Work Practice Controls: Personal hygiene is an important work practice exposure control measure and the following general measures should be taken when working with or handling this material:...
  • Page 56 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 STABILITY AND REACTIVITY Chemical Stability: This material is stable under normal handling and storage conditions described in Section 7. Conditions to be avoided: Dusting conditions Materials/Chemicals to be avoided: Strong bases Strong acids...
  • Page 57 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 DISPOSAL CONSIDERATIONS Waste Disposal Method: Waste Management options should first consider possible re-use or recycling opportunities. Some provinces have active "Waste Exchange" networks for re-use and recycling of wastes. Contact your local waste management companies to explore available options.
  • Page 58 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-820 / SD-1710 REV 1 – AUGUST 03,.2001 OTHER INFORMATION National Fire Protection Association Hazard Ratings - NFPA (R): Health Hazard Rating -- Minimal Flammability Rating -- Minimal Reactivity Rating -- Minimal National Paint & Coating Hazardous Materials Identification System - HMIS (R): Health Hazard Rating -- Minimal Flammability Rating -- Minimal Reactivity Rating –...

This manual is also suitable for:

Sd-820Sd-1050Sd-1200Sd-1450Sd-1710

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