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DESICCANT HEATLESS REGENERATIVE
SHDC-2300 CONTROLLER WITH TOUCH SCREEN
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual
or, misuse of this equipment will
VOID its warranty!
SAFETY WARNING
Users are required to read the
entire User Manual before
handling or using the product.
Keep the User Manual in a safe
place for future reference.
USER MANUAL
COMPRESSED AIR DRYERS
DHL-80 to DHL-5000
MANUAL PART NUMBER:
1000-4544 R01
©SULLAIR LLC
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Summary of Contents for Sullair DHL-80
- Page 1 USER MANUAL DESICCANT HEATLESS REGENERATIVE COMPRESSED AIR DRYERS SHDC-2300 CONTROLLER WITH TOUCH SCREEN DHL-80 to DHL-5000 MANUAL PART NUMBER: WARRANTY NOTICE 1000-4544 R01 Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty! ©SULLAIR LLC...
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Page 2: Table Of Contents
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN TABLE OF CONTENTS DRYER DATA LABEL ..............PG 4. SAFETY & INSTRUCTION ............PG (5-10.) 2.1. SAFETY SYMBOL DEFINITIONS............PG 5-6. 2.2. WARNINGS ..................PG 6. 2.3. USE OF DRYER ..................PG 7. 2.4. PRESSURE EQUIPMENT INSTRUCTION .........PG 7. 2.5. - Page 3 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller TABLE OF CONTENTS CONT. OPERATING PRINCIPLE ........PG (31-35. OPERATION ..............PG 32. CYCLE DESCRIPTION ..........PG 32-33. SEQUENCE OF OPERATION ........PG 34-35. MAINTENANCE ............PG 36. CONTROLS AND MAINTENANCE........PG 36. DISMANTLING OF DRYER ..........PG 36.
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Page 4: Dryer Data Label
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 1.1 DRYER DATA LABEL The following data label is located on the back of the center plate of the compressed air dryer The dryer identification plate shows all the primary data values of the dryer. Upon installation, fill the below data label tag (shown in Figure 1A) with any information located on the dryer. -
Page 5: Safety & Instruction
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 2. SAFETY & INSTRUCTION IMPORTANT SAFETY NOTES PLEASE READ Before attempting any intervention on the dryer, carefully read the instructions in this maintenance manual. When operating the air dryer, the operator must apply safe working methods and observe any relevant regulations. -
Page 6: Warnings
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN NOTE : Below are some concerns to be taken into account, but they do not directly involve safety precautions. In designing this unit, a lot of care has been devoted to the protection of the ●... -
Page 7: Use Of Dryer
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller USE OF DRYER This dryer has been designed, manufactured, and tested only to be used to separate the moisture normally found in compressed air. Any other use must be considered unacceptable. -
Page 8: Transportation
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN TRANSPORTATION Once the integrity of the packaging is verified, place the unit near the installation location and unpack its contents. The packaging materials are recyclable.The material must be properly disposed in a manner complying with the regulations of the destination country. - Page 9 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller Minimal installation requirements: ● Select a room which is dry, free from dust, and protected from atmospheric disturbances. ● The supporting area must be smooth, level, and able to hold the weight of the dryer. ●...
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Page 10: Correction Factors
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN CORRECTION FACTORS CORRECTION FACTOR TABLE A CORRECTION FACTOR FOR INLET PRESSURE PSIG 0.56 0.65 0.74 0.83 0.91 1.06 1.08 1.12 1.16 1.29 1.37 1.45 1.52 Factor CORRECTION FACTOR TABLE B CORRECTION FACTOR FOR INLET TEMPERATURE 1.12 1.09... -
Page 11: Operating Conditions
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 3. OPERATING CONDITIONS o Maximum working pressure 175 PSIG (10 Bar) for higher pressure contact factory. o Minimum working pressure 90 PSIG (4 bar) o Maximum inlet temperature 120 F (49 o Minimum ambient temperature: 34 F (1.6 C) for lower ambient temperature contact... -
Page 12: Inlet Condensate Drain
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN INLET CONDENSATE DRAIN ● The condensate is discharged at the same pressure of the air entering the dryer. ● Never point the condensate drain jet towards anybody. Connect and properly fasten the condensate drain to a collecting plant or container. ●... -
Page 13: Maintenance By The User
Nevertheless, the unit could be damaged during transportation. We suggest checking the integrity of the dryer upon arrival and managing the dryer during its operation. ● Start up procedures are necessary and must be performed with all Sullair Desiccant dryers. 1000-4544 R01... -
Page 14: Preliminary Start Up
(10-minute NEMA CYCLE). UNDER NO CIRCUMSTANCES should adjustments or changes to the controller set-points occur unless there is prior communication with SULLAIR’s technical support service team. 4.1 SEQUENCE OF OPERATIONS START UP: REFERENCE GUIDE ● Verify that all the steps of the “Installation” chapter have been observed. -
Page 15: Operation And Shutdown
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller One minute after the start button on the touch screen is pressed, the right ● tower will depressurize beginning the regeneration of that tower. ● Wait for the dryer to make some cycles (there is an alternation of depressurization from tower A to tower B) PLEASE NOTE: During the first days of working, the Dewpoint is not ensured because the adsorption material can contain humidity. -
Page 16: First Start Up
● Turn the dryer OFF/ON switch to the ON position. Once the OFF/ON switch is in the ON position the Sullair ID screen shown in (Figure.4.1) this will appear during the boot up process of the program. ● Once the boot screen is present- Touch the interactive display in order to pull up the home screen, shown in (Fig 4.1 &... - Page 17 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller HOME SCREEN DISPLAY MENU (Figure 4.3) As shown above in (Fig 4.3) the home screen will appear. During this stage, the dryer is ready to start operations. ● Pressing the start button on the home screen will initiate the program to start pressurizing. The pressurization screen will pop up and display for a 60 second period.
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Page 18: Home Screen
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 5. CONTROLLER SCREENS & PROGRAMING 5.1 HOME SCREEN ● The Controller's Home screen will indicate the position of the inlet and purge valves by color coding the valves, closed blue open. -
Page 19: Menu Screen
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 5.2 Menu screen ● The Menu button in the top right corner of the Home screen provides access to the Menu screen. (Figure 5.2) Menu screen 5.3 Service Main Menu- Login Press the Service-Main button to display the log in screen. -
Page 20: Service Main Menu Screen
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN ● Once the Service Main button is pressed the login dialog box will appear. The Login is "sullair" and will auto fill. Input "1234" as the password. Then press the enter button login sullair password (Figure 5.3A) Login screen... - Page 21 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller (Figure 5.4A) As previously stated, once the correct login and password is entered the SERVICE MAIN SCREEN will appear, (Fig 5.4A). ● The Energy Savings button is highlighted showing that it can be changed (indicated by A). Please Note: If the dew point option is not optioned on your dryer, this button will not be operational as it will have no function, therefore the Dew Point Sensor Readout icon will not appear.
- Page 22 DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN Dew point readout ● FILTER CHANGE METER -The Filter Change Meter reset is located in the lower center of the screen. Pressing the reset button will reset the hour meter to 0.0 from the time elapsed. The change filter warning will be displayed when this meter reaches 6000 hours.
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Page 23: Alarm Log Screen
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 5.5 ALARM LOG SCREEN ● ALARM LOG- The Alarm Log button will take you to a list of past alarms. When this button is pressed, the operator ● will be directed to input the login password to access the Alarm Log screen. -
Page 24: Cycle Time Set
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 5.6 CYCLE TIME SET STANDARD CYLCE FOR -40 DEW POINT (Figure 5.6) Cycle time set screen ● Pressing the Cycle Time Set button will access a screen that allows the operator to select one of three NEMA time cycles. -
Page 25: Oe Setup Screen
Shift, DP Setting Active and Small or Large dryer operation. Figure 3.6A) ● Small Dryer Operation is used on the dryer models DHL-80 to DHL-1500 cfm. Setting this operation to Large is for models DHL-2000 and larger. The Large setting allows for the operation of additional valving that is not present in the Small operation. -
Page 26: Dew Point Sensor Setup Screen
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 5.8 DEW POINT SENSOR SETUP SCREEN ● The Dew Point Sensor Setup button takes the controller to the Dew Point Sensor Set up screen. Where the dew point sensor operating range is set. This is set at the factory and should not be changed. -
Page 27: Dew Point Trend Screen
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 5.9 DEW POINT TREND SCREEN ● Pressing the Dew Point Trend button on the Menu screen will take the controller to the dew point graphs. Please Note: If the dew point monitor option is not ordered this screen will have no function. - Page 28 DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN (Figure 5.9A) Dew point trend intial start 5.9B ● The red line will represent the right-side tower and the blue line will represent the left side tower. The Y-axis of the graph is scaled to the dew point probe's operating scale. The default scale will be (-112 to +68.
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Page 29: Ip Info Screen 6.0
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller IP Info screen 6.0 ● Pressing the IP Info button will give access to the IP address information. The IP address is not changeable in the field. If the customer needs a specific IP address setting this must be addressed at the time the dryer is ordered. -
Page 30: Modbus Alarm Map 6.2
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN MODBUS ALARM MAP 6.2 MODBUS ALARM MAP The TCP/IP modbus location is on 400001 as a 16 bit word. The designated IP is 192.168.1.10 on port 502, but should broadcast to any IP. PLC IP is 192.168.1.5 0= RIGHT TANK FAIL TO SHIFT 1= LEFT TANK FAIL TO SHIFT... -
Page 31: Operating Principle
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 7. OPERATING PRINCIPLE: ● The DHL series of regenerative adsorption dryers consists of two tanks filled with Activated Alumina. At any given time, one tower will be drying the compressed air while the other tower is regenerating the saturated desiccant bed (Activated Alumina). -
Page 32: Operation
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN OPERATION 7.1 PURGE METERING VALVE SETTINGS ● The desiccant dryer uses the adsorption properties of the desiccant material to retain the moisture and prevent it from flowing downstream. ● Cyclic regeneration of the towers removes the moisture from the desiccant bed and prepares it for drying for the next cycle. - Page 33 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller Stage 2: ● The left tower purge solenoid valve is closed and the left tower is re-pressurized to line pressure. Once it is re-pressurized, the left tower is ready to start the drying process. Stage 3: ●...
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Page 34: Sequence Of Operation
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 7.3 Sequence of Operation: The OFF / ON switch is located on center of the electrical enclosure of the FIGURE 7.3 controller. The OFF / ON switch, must be turned to the ON position the dryer to operate. - Page 35 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller Left Tower Drying / Right Tower Regenerating: Continued ● Upon successful repressurization and pressure switch activation, the towers are switched. Now the left tower starts to dry the compressed air. ●...
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Page 36: Maintenance
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 8. Maintenance: The DHL series of adsorption dryers requires very little maintenance. However, periodically the Filter Elements and the Desiccant material have to be changed to ensure that the dryer provides you with reliable and uninterrupted service. -
Page 37: Troubleshooting
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller Part Material Gaskets and o-ring Graphite, synthetic elastomer Electric cables Copper, PVC Electric parts PVC, Copper, Bronze We recommend that you comply with the safety rules in force for the disposal of each type of material. - Page 38 DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN Possible Cause – Suggested Action Problem message is following reasons: Humidity at dryer outlet – Refer to “Moisture in the Outlet Air” to resolve the issue. displayed on The SHDC- The dew point meter has been changed –...
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Page 39: Dew-Point Sensor
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 9. DEW POINT SENSOR 9.1 INTENDED USE & DESCRIPTION 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions. -
Page 40: Safety Notes
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 9.2 SAFETY NOTES a. TECHNICAL DATA 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions. -
Page 41: Instrument Diagram
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 9. WARRANTY 9.3 INSTRUMENT DIAGRAM 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions. -
Page 42: Modbus
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 9.4 MODBUS 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions. - Page 43 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller MODBUS CONTINUED 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions.
- Page 44 The genuine Sullair service parts listed meet or exceed the demands of this dryer. Use of replacement parts other than those approved by Sullair may lead to hazardous conditions over which Sullair has no control. Such conditions include, but are not limited to, bodily injury and dryer failure. 1000-4544 R01...
- Page 45 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller Unit Size (scfm) Sullair Part Description Part Number 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 Control Line Air Filter Element 02250193-566 Inlet Air Filter Element (FX-0130-H) 02250193-590...
- Page 46 DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN Unit Size (scfm) Sullair Part Description Part Number 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 Purge Exhaust Valves (1") N-8290B010 Purge Exhaust Valves (1.5") N-8290A020 Purge Exhaust Valves (2") N-8290A025 Purge Exhaust Mufflers (1/2")
- Page 47 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller Unit Size (scfm) Sullair Part Description Part Number 1000 1250 1500 2000 2500 3000 3500 4000 4500 5000 Power Cord (115VAC) 02250217-327 DHL Controler Mem Mod N-ZEN-ME01 Shuttle Valve 1/8"...
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Page 48: Warranty
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 11. WARRANTY When used under the conditions recommended by the manufacturer the DHL, compressed air dryer is warranted to be free from defects in material and workmanship for a period of twelve months (12-months), but no longer than 14 months from the date of delivery. -
Page 49: Notes
User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller 11. NOTES 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions. -
Page 50: Electrical Drawings
DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 12. ELECTRICAL DRAWINGS 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions. - Page 51 User Manual US-EN DHL Regenerative Dryer w/SHDC-2300 touch screen controller ELECTRICAL OPTION DRAWINGS CUSTOMER SUPPLIED POWER 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions.
- Page 52 DHL Regenerative Dryer w/SHDC-2300 touch screen controller User Manual US-EN 1000-4544 R01 Subject to EAR. ECCN EAR99 and related export control restrictions.
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