Sullair SD Series User Manual
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Sullair SD Series User Manual

Sd heatless desiccant compressed air dryers
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SERIES SD
SD-220 / SD-600
DDS OPTION
3V OPTION
SD Heatless Desiccant
Compressed Air Dryers
REF: 02250130-734

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Summary of Contents for Sullair SD Series

  • Page 1 SERIES SD SD-220 / SD-600 DDS OPTION 3V OPTION SD Heatless Desiccant Compressed Air Dryers REF: 02250130-734...

  • Page 2: Table Of Contents

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 TABLE OF CONTENTS FOREWORD..........................4 SECTION 1 INTRODUCTION....................5 1.1 GENERAL INFORMATION ..................... 5 1.2 SAFETY INSTRUCTIONS....................5 1.2.1 Identification of signs and symbols in this technical manual ........6 1.2.2 Safety tips for maintenance, inspection and assembly work........
  • Page 3 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 5 DRYER FLOW CAPACITY AND PURGE ADJUSTMENT......27 5.1 DRYER FLOW CAPACITY.................... 27 5.2 CORRECTION FACTOR FOR INLET TEMPERATURE ..........27 5.3 PURGE ADJUSTMENT ....................28 SECTION 6 SPARE PARTS LIST..................

  • Page 4: Foreword

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 FOREWORD This technical manual of is an aid in getting to know the adsorption dryer ® ® better and in utilising its possibilities for application in accordance with its intended use.

  • Page 5: Section 1 Introduction

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 1 INTRODUCTION GENERAL INFORMATION The adsorption dryer of the SD-220 / SD-600 series is built according to the latest technological developments and recognized safety rules. Its use however can endanger life and limb of the user or of third parties, and can lead to considerable damage to the adsorption dryer and other material assets if: •...

  • Page 6: Identification Of Signs And Symbols In This Technical Manual

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 1 1.2.1 Identification of signs and symbols in this technical manual The safety tips contained in this technical manual, whose disregard could endanger people and machines, are indicated by a general danger sign and the additional markings Danger! or Attention! Danger! / Caution!

  • Page 7: Personnel Qualification

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 1 CAUTION! • Never make structural changes to the adsorption dryer! • Only use original spare and accessory parts! • Never weld on a pressure vessel or change it in any way! Carry out maintenance work only when the adsorption dryer is switched off, is depressurized and disconnected from the electric power supply.

  • Page 8: Product Information

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 1 PRODUCT INFORMATION The adsorption dryer is used for the purpose of drying compressed air and other gases according to its respective design. As a "standard model" the adsorption dryer is equipped with two desiccant vessels and a pre- and after-filter, and depending on certain conditions at the outlet, provides pure, dry and oil-free compressed air or gases.

  • Page 9: Technical Data Sheet

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 1 1.4.4 Technical data sheet TYPE SD-220 SD-300 SD-400 SD-500 SD-600 Air, free of aggressive elements Medium Connection NPT 1-1/2" NPT 1-1/2" NPT 1-1/2"...

  • Page 10: Transport

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 1 1.4.5 Transport After the adsorption dryer has been delivered, it must be checked for damage that may have occurred during transport. If necessary, the Transport company must be informed to register the damage.

  • Page 11: Section 2 Installation

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 2 INSTALLATION SET-UP AND INSTALLATION Once at the installation location, the adsorption dryers of the series SD-220 / SD- 600, which are supplied with a base frame, must be positioned so that sides are easily accessible.

  • Page 12: Section 3 Start Up And Operation

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 3 START UP AND OPERATION START UP/ SHUT DOWN CAUTION! All pipes and wire connections are to be tightened! Furthermore, before start-up: •...

  • Page 13: Description Of The Operation

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 3 DESCRIPTION OF THE OPERATION adsorption dryer of the series SD-220 / SD-600 functions according to ® ® the pressure change principle, using dry air regeneration. Two adsorption vessels filled with desiccant are installed parallel to each other for this purpose.

  • Page 14: Dryer Operating Sequence (No Control Or Alarm Option)

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 3 3.2.2 Dryer operating sequence (No control or alarm option) SD-220 / SD-600 heatless air dryers use a PLC as its standard ®...

  • Page 15: Operating Sequence (Dds Option)

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 3 3.2.3 Operating sequence (DDS Option) SD-220-DDS – SD-600-DDS heatless air dryer uses a PLC as its ® ® standard controller. In the event of a power failure, the inlet valves remain in their position, and the exhaust valves will close and dryer will pressurize both chambers.

  • Page 16: Alarms

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 3 3.2.3 Operating sequence (DDS option) – (Continued) STEP 6 EFT CHAMBER REPRESSURIZATION - Keep energized EV-1R. - De–energize EV-2L closing left chamber dump/exhaust valve. - The repress timer begins a countdown of 45 sec.

  • Page 17: Electrical Control

    You find the corresponding operating and control voltage on the data sheet. adsorption dryer of the SD series is normally operated with a PLC ® ® controller. The set times are adjusted at the factory during the test run.

  • Page 18: Special Equipment

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 3 SPECIAL EQUIPMENT 3.3.1 DDS Controls The DDS control option is a dewpoint demand switching system that monitors the dryer dewpoint performance and manages the requirement for regeneration of the dryer.
  • Page 19 INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 3 3.3.2 DDS Controls – Start up and operation (Continued) The POWER ON position will allow the hygrometer to be energized yet force the dryer to operate on a FIXED CYCLE mode.

  • Page 20: Section 4 Maintenance

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 4 MAINTENANCE Advice In order to ensure continuous and trouble-free operation, a maintenance contract with is recommended. ® ® Also, the following points should be checked regularly: Daily •...

  • Page 21: Replacement Of The Desiccant

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 4 Annually or after every 2500 hours of operation • Check the desiccant for impurities and change it if necessary. A brownish / yellowish tone indicates that it has been soiled with oil.

  • Page 22: Changing Of The Regeneration Orifice

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 4 CHANGING OF THE REGENERATION ORIFICE • Depressurize and remove power from the dryer. • The regeneration orifice (Quantity = 2) are integrated into compression fittings that are threaded directly into the top distribution block/check valve.

  • Page 23: Technical Documents

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 4 TECHNICAL DOCUMENTS Inlet – purge exhaust manifold For SD-220/ SD-600 in the P & I flow diagram...

  • Page 24: Technical Documents

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 4 TECHNICAL DOCUMENTS Outlet – purge exhaust manifold For SD-220/ SD-600 in the P & I flow diagram...

  • Page 25: Filters

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 4 FILTERS 4.5.1 General comments and use Filters of the series MPH are suitable for filtering solids, oil and condensate out of compressed air and other neutral, compressed gases.

  • Page 26: Changing Of Filter Elements

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 4 FILTERS (Continued) 4.5.5 Changing of filter elements DANGER! The soiled filter elements are changed only when the housings are DEPRESSURIZED! CAUTION! The filter can be disposal of at a suitable disposal site in accordance with local regulations.

  • Page 27: Section 5 Dryer Flow Capacity And Purge Adjustment

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 5 DRYER FLOW CAPACITY AND PURGE ADJUSTMENT DRYER FLOW CAPACITY Model Selection Chart Average Inlet Air Flow (SCFM) Max. Inlet MODEL Based upon 100 F Inlet Air Temperature Inlet Air Pressure Air Pressure (Psig) SD-220...

  • Page 28: Purge Adjustment

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 5 CORRECTION FACTOR FOR INLET TEMPERATURE (Continued) Example: To size for an inlet flow of 950 SCFM @ 105 F and 110 Psig. Select models that produce at least 950 SCFM at 110 Psig.

  • Page 29: Section 6 Spare Parts List

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 6 SPARE PARTS LIST SPARE PARTS LIST FOR SD-220 TO SD-400 SD-220 SD-300 SD-400 DESCRIPTION Part no. Part no. Part no. Desiccant: Activated 02250130-253 02250130-253 02250130-253...

  • Page 30: Spare Parts List For Sd-500 To Sd-600

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 6 SPARE PARTS LIST SPARE PARTS LIST FOR SD-500 TO SD-600 SD-500 SD-600 DESCRIPTION Part no. Part no. Desiccant: Activated Alumina 02250130-253 02250130-253 (Lbs./dryer ) (554 Lbs.)

  • Page 31: Inlet-Exhaust Valve Manifold

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 6 INLET-EXHAUST VALVE MANIFOLD...

  • Page 32: Outlet-Check Valve Manifold

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 6 OUTLET-CHECK VALVE MANIFOLD...

  • Page 33: Section 7 Trouble Shooting & Faults

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 7 TROUBLE SHOOTING & FAULTS THE DEW POINT IS TOO HIGH Possible cause Solution Operating pressure too low, air flow capacity Increase operating pressure, reduce air flow too high capacity Air inlet temperature too high...

  • Page 34: Back Pressure Is Too High During Regeneration Phase

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 7 BACK PRESSURE IS TOO HIGH DURING REGENERATION PHASE Possible cause Solution Silencer is soiled Clean or replace silencer Inlet/exhaust valve cylinders defective Lubricate cylinder Replace seals if necessary Replace cylinder...

  • Page 35: Shut-Down In Case Of A Fault Or For Maintenance

    INSTALLATION, START-UP & MAINTENANCE MANUAL MODEL NO.: SD-220 TO SD-600- DDS OPTION REV 0 – May 24,,.2001 SECTION 7 SHUT-DOWN IN CASE OF A FAULT OR FOR MAINTENANCE DANGER! Before any kind of maintenance or repair work is done, the adsorption dryer must be depressurized and disconnected from the power source.

  • Page 36: Section 8 Annex

    FOR EMERGENCIES INVOLVING A SPILL, LEAK, FIRE, EXPOSURE OR ACCIDENT CONTACT: (1) (514) 848-1454 For Product Information: Tel: (1) 800-SULLAIR (USA only) or (1) 219-874-1273 Fax Parts: (219) 874-1273 / Fax Service: (219) 874-1805 Product Use: DRYING AGENT, CATALYST SUPPORT, GAS PURIFICATION Chemical Name or Synonym: ACTIVATED ALUMINA (GRADES A, D &...
  • Page 37 ACTIVATED ALUMINA (GRADES A, D & P) Material Safety Data Sheet Date Prepared: Oct/22/97 - Supersedes Date: Feb/06/95 HAZARDS IDENTIFICATION (Continued) POTENTIAL HEALTH EFFECTS: (Continued) Acute Skin: Non-irritating. Skin absorption not likely Acute Inhalation: Low acute inhalation toxicity. May cause lung irritation, shortness of breath, chest pain. Acute Ingestion: Low acute oral toxicity.
  • Page 38 ACTIVATED ALUMINA (GRADES A, D & P) Material Safety Data Sheet Date Prepared: Oct/22/97 - Supersedes Date: Feb/06/95 FIRE FIGHTING MEASURES FIRE HAZARD DATA: Flash Point: Not Applicable Extinguishing Media: Not combustible. Use extinguishing method suitable for surrounding fire. Special Fire Fighting Procedures: Fire-fighters should wear NIOSH/MSHA approved self-contained breathing apparatus and full protective clothing.
  • Page 39 ACTIVATED ALUMINA (GRADES A, D & P) Material Safety Data Sheet Date Prepared: Oct/22/97 - Supersedes Date: Feb/06/95 EXPOSURE CONTROLS / PERSONAL PROTECTION Introductory Remarks: These recommendations provide general guidance for handling this product. Because specific work environments and material handling practices vary, safety procedures should be developed for each intended application.
  • Page 40 ACTIVATED ALUMINA (GRADES A, D & P) Material Safety Data Sheet Date Prepared: Oct/22/97 - Supersedes Date: Feb/06/95 EXPOSURE CONTROLS / PERSONAL PROTECTION (Continued) Skin Protection Skin contact should be minimized through use of gloves and suitable long-sleeved clothing (i.e. shirts and pants).
  • Page 41 ACTIVATED ALUMINA (GRADES A, D & P) Material Safety Data Sheet Date Prepared: Oct/22/97 - Supersedes Date: Feb/06/95 STABILITY AND REACTIVITY Chemical Stability: This material is stable under normal handling and storage conditions described in Section 7. Conditions to be avoided: Dusting conditions Materials/Chemicals to be avoided: Strong bases...
  • Page 42 ACTIVATED ALUMINA (GRADES A, D & P) Material Safety Data Sheet Date Prepared: Oct/22/97 - Supersedes Date: Feb/06/95 DISPOSAL CONSIDERATIONS Waste Disposal Method: Waste Management options should first consider possible re-use or recycling opportunities. Some provinces have active "Waste Exchange" networks for re-use and recycling of wastes. Contact your local waste management companies to explore available options.
  • Page 43 ACTIVATED ALUMINA (GRADES A, D & P) Material Safety Data Sheet Date Prepared: Oct/22/97 - Supersedes Date: Feb/06/95 OTHER INFORMATION National Fire Protection Association Hazard Ratings - NFPA (R): Health Hazard Rating -- Minimal Flammability Rating -- Minimal Reactivity Rating -- Minimal National Paint &...
  • Page 44 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 – U.S.A Tel: 1-800-SULLAIR (USA only) or 1-(219)-879-5451 Fax: 1 (219)-874-1273 Fax Parts: (219) 874-1835 / Fax Service: (219) 874-1805 Specifications subject to change without prior notice.

This manual is also suitable for:

Sd-220Sd-600

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