Cleveland KEL-100-T Operator's Manual
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Cleveland KEL-100-T Operator's Manual

Cleveland electric floor model kettle operators manual
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Operators Manual
Electric Floor Model Kettles
For units built after August 1999
MODELS:
KEL-25, KEL-30, KEL-40, KEL-40-SH, KEL-60, KEL-80, KEL-100
KEL-25-T, KEL-40-T, KEL-60-T, KEL-80-T, KEL-100-T
KEL-40-SH, KEL-40-TSH, KEL-60-SH, KEL-60-TSH
™
Cleveland
Enodis
Installation, Operation & Service
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
SE95036 Rev. 6

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Summary of Contents for Cleveland KEL-100-T

  • Page 1 Operators Manual Electric Floor Model Kettles For units built after August 1999 MODELS: KEL-25, KEL-30, KEL-40, KEL-40-SH, KEL-60, KEL-80, KEL-100 KEL-25-T, KEL-40-T, KEL-60-T, KEL-80-T, KEL-100-T KEL-40-SH, KEL-40-TSH, KEL-60-SH, KEL-60-TSH ™ Cleveland Enodis Installation, Operation & Service 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com...

  • Page 2: Gas Appliances

    For your safety Keep clear of pressure relief discharge. Inspect unit daily for proper operation. Surfaces may be extremely hot! Use protective equipment. Do not lean on or place objects on kettle lip. Shut off power at main fuse disconnect prior to servicing.

  • Page 3: Installation

    22 1/4” 51 3/4” KEL-40-T KEL-60-T 29 3/4” 62 1/2” KEL-80-T 30 1/2” 65 3/8” KEL-100-T 34 1/8” 69 1/4” Above dimensions apply to standard 2" Tangent Draw-Off Valve only. For other valves consult factory. RECOMMENDED FLOOR DRAIN Models 5 1/4”...

  • Page 4: Wire Connection

    RECOMMENDED FLOOR DRAIN DETAIL RECOMMENDED FLOOR DRAIN FLOOR SLOPE 1" IN 4' 4" MINIMUM, PIPE DRAIN 6" RECOMMENDED RECOMMENDED MINIMUM VALVE SIZE PLUS 1" ASSEMBLY FLANGED FOOT (5" DIA) (3) 7/16" DIA. HOLES 3 1/8" Flanged Foot Detail Position the kettle in it's permanent location, and level the kettle by turning the adjustable flanged feet.

  • Page 5: Installation Checks

    INSTALLATION CHECKS Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed. Visual Checks 1. Check Tilting (tilting kettles): A/ Gearbox tilts kettle smoothly and freely. 2.

  • Page 6: Operating Instructions

    OPERATING INSTRUCTIONS TILTING KETTLE General Parts Drawing ITEM # DESCRIPTION On-Off Switch/Solid State Temperature Control Heat Indicator Light (Green) Low Water Indicator Light (Red) Vacuum/Pressure Gauge Pressure Relief Valve (not shown) Tilt Wheel Power Tilt Control Switch (not shown) Tangent Draw-Off Valve CONTROL PANEL KE95555-2-A CONTROL PANEL...

  • Page 7: Operating The Kettle

    OPERATING THE KETTLE DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS. 1. Before turning kettle on, read the Vacuum/Pressure Gauge (4). The gauges needle should be in the green zone. Once heated, the kettle's normal maximum operating pressure is approximately 10-12 psi, while cooking a water base product.

  • Page 8: Cleaning Instructions

    CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT! CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).

  • Page 9: Stainless Steel Equipment Care And Cleaning

    STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust.

  • Page 10: Service Parts

    SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory- supplied replacement parts should be used.

  • Page 11: Hinge Assembly

    HINGE ASSEMBLY ITEM NO. PART NO. 1. - 11 KE50597-1 KE50597-2 KE50597-3 KE50597-4 KE50597-5 KE50822 KE51217 KE50121-2 KE50121-1 KE50823-1 KE50824 KE50819-1 KE50820 KE50819 FA11284 FA11507 SK50418 KE50151-2 DESCRIPTION Hinge Assembly 25 - 40 Gallon, 20 Gallon Full Jacketed .......1 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed .
  • Page 12 KETTLE BOTTOM & SIDE ITEM NO. PART NO. KE50556-1 KE54941-5 KE54941-31 KE51226 KE51225 KE00458 KE50753-7 KE54761 KE50377 SK50055-1 KE50376 SK50054-1 SK50054-2 KE53838-11 KE53838-12 KE53838-13 Element Terminals DESCRIPTION Probe, Water Level ..........1 Safety Valve, 50 PSI, 1/2"...
  • Page 13 KEL-100-T ........
  • Page 14 CONTROL CONSOLE COMPONENTS - HAND TILT...
  • Page 15 CONTROL CONSOLE COMPONENTS - HAND TILT ITEM NO. PART NO. FA11134 KE50325 FA95008 FA30088 SE00036 KE53838-21 KE50315 FA95005 KE50375 FA19505 KE00508 FA95007 FA95050 KE00151 KE52833 FA95048 FA95051 KE51711 KE517111 KE50377 SK50055 KE50376 SK50054 T40226 FA10623 FA20029 KE51891 KE51730 SK24744500 KE602748 KE602754 DESCRIPTION Screw, 10-24 x 3/8"...
  • Page 16 CONTROL CONSOLE COMPONENTS - POWER TILT...
  • Page 17 CONTROL CONSOLE COMPONENTS - POWER TILT ITEM NO. PART NO. KE503252 FA11134 KE52832-1 KE53838-8 KE53838-9 KE50583 KE50582 KE50377 SK50055 KE50376 SK50054 FA95008 FA30088 SE00036 FA95005 KE003209-11 KE603208-4 KE603208-7 KE603208-9 ***NOTE: for units built prior to Dec. 2006 order Complete Switch KE003209-11 KE50752 FA95007 FA95050...

  • Page 18: Trunnion Assembly

    TRUNNION ASSEMBLY ITEM PART DESCRIPTION KE00354 TRUNNION BEARING ASSEMBLY ..1 (INCLUDES PART # 3 & 6) KE00351 TRUNNION BEARING ASSEMBLY ..1 (INCLUDES PART # 3 & 6) KE51711 ROLLER BEARING ....2 KE51571-1 SPHERICAL WASHER .

  • Page 19: Spare Parts List

    SPARE PARTS LIST ITEM ON. DESCRIPTION Refer to Kettle Bottom & Side for parts drawing KE00458 Solid State Control Box KE50753-7 Relay, 12 VDC KE50750-5 Contactor, 208/240V, 60 Amp. (special high wattage kettles - 6 elements) KE53838-11 Transformer, 380-415 to 120-220V SE00115 Potentiometer with ON/OFF Switch, c/w Rubber Boot KE51005...

  • Page 20: Inspection And Maintenance Check List

    PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.

  • Page 21: Calibrating Procedure

    CALIBRATING PROCEDURE Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to Kettle Venting Instructions. Set On-Off Switch/Temperature Control to "10" (Max.). Allow the unit to cycle twice. Check temperature of the inner kettle surface with a digital surface thermometer.

  • Page 22: Reservoir Fill Procedures

    RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level to submerge the heater elements. Under normal operating conditions, the sealed water reservoir should never require the addition of water. If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level.

  • Page 23: Vacuum Leak Test Procedure

    VACUUM LEAK TEST PROCEDURE If the kettle will not hold vacuum, test for leaks at: A. Water Level Probe (Remove bottom cover). B. Pressure Relief Valve. LEAK TEST PROCEDURE: 1. Heat kettle until unit cycles off. 2. Shut off power to the kettle at the fused disconnect switch.
  • Page 24 KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle. WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT DANGER: MOLYFILM 315 IS CORROSIVE, AVOID CONTACT WITH SKIN AND EYES.

  • Page 25: Diagnostic Guide

    DIAGNOSTIC GUIDE This section contains servicing information intended for use by Authorized Service Personnel. NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1. NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control housing for easier troubleshooting and parts replacement.
  • Page 26 Measure continuity of ON/OFF switch/ temperature control. Is it operating properly? Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum setting and 50,000 ohms at minimum? Remove edge connector from control box. While kettle is cold or thermistor is removed and allowed to cool, measure the resistance between edge connector’s pins #2 and #7.
  • Page 27 Remove kettle thermistor and allow to cool. Remove edge connector from control box. Test resistance across edge connector's pins #2 and #7. Is it approximately 100,000 ohms? Turn the potentiometer on the control box clockwise to increase the maximum operating temperature. Does the kettle now achieve maximum operating pressure of 30-35 psi in an empty kettle? C/ Problem: Kettle is overheating.

  • Page 28: Wiring Diagram

    WIRING DIAGRAM 200-240v OUTSIDE OF NORTH LIMIT AMERICA...
  • Page 29 WIRING DIAGRAM 380-600v LIMIT OUTSIDE OF NORTH AMERICA...

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