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SAC Turbo-Max 6100 Series Operator And Parts Manual

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MON600192 REV T 4/13/22
T
-M
URBO
AX
6100 SERIES TRUCK
OPERATORS/PARTS MANUAL
READ complete manual CAREFULLY
OPERATION
BEFORE attempting operation.
REPLACEMENT PARTS
877 1 st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com

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  • Page 1 MON600192 REV T 4/13/22 URBO 6100 SERIES TRUCK OPERATORS/PARTS MANUAL READ complete manual CAREFULLY OPERATION BEFORE attempting operation. REPLACEMENT PARTS 877 1 st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com...
  • Page 2 DATE BILL OF MATERIALS DESCRIPTION UPDATE GRAPHICS AND ALL BILLS OF 2/24/14 MON600192 MATERIALS AND PRINTS. UPDATED GRAPHICS AND ALL BOM”S AND 7-11-14 MON900722 ADDED BUMPER AND FENDER OPTIONS UPDATE PRINT AND BOM MON900703 8-11-14 ADDED MON900980 DELETE KEY38X2 AND REVIEW ALL OTHER 12/30/14 MON900726 ASSEBMBLIES AND UPDATE AS NEEDED.

  • Page 3: Table Of Contents

    INTRODUCTION Thank you for purchasing a Turbo-Max Mixer Truck. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Your new Turbo-Max Mixer Truck is a durable, efficient and easy to use unit. Proper care and use will result in many years of service.

  • Page 4: Model And Serial Number Identification

    MODEL AND SERIAL NUMBER IDENTIFICATION Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary. READ complete manual CAREFULLY OPERATION Page # 4...
  • Page 5 NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ READ complete manual CAREFULLY OPERATION Page # 5 BEFORE attempting operation. REPLACEMENT PARTS...

  • Page 6: Safety, Signal Words

    SAFETY: YOU CAN LIVE WITH IT! TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH! THIS SYMBOL MEANS ATTENTION BECOME ALERT...

  • Page 7: Equipment Safety Guidelines

    SAFETY SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.

  • Page 8: Tire Safety

    SAFETY TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do the job. • Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires.

  • Page 9: During Operation

    SAFETY DURING OPERATION • Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. • NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the mixer at any time! • Keep hands and clothing clear of moving parts. • Do not clean, lubricate, or adjust your equipment while it is moving. • When halting operation, even periodically, set vehicle brakes, disengage PTO, shut off engine, and remove ignition key. • Be especially observant of the operating area and terrain. Watch for holes, rocks, or other hidden hazards.

  • Page 10: Following Operation

    SAFETY • Be sure the inside of the mixer is clear of any obstruction before operating and that all shields are in place. This includes any truck and driveline shields. Repair or replace any damaged or missing shields. Exposed shafts can grab hands and clothing and cause severe injury or death. • Use caution when working around the discharge area. Stay clear of slide tray. This is controlled from the cab and could operate without warning, creating pinch points which could cause severe injury or death. Always stop the truck’s engine and remove the trucks ignition key before working close to or near the discharge area.

  • Page 11: Performing Maintenance

    SAFETY HIGHWAY AND TRANSPORT OPERATIONS • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. •...

  • Page 12: Bolt Torque

    BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifications GRADE 2...

  • Page 13: Mixer Setup

    MIXER SETUP MIXER SETUP To avoid personal injury: The mixer floor may be slippery and the augers and reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit, place a protective cover over the augers when work inside the box is required.

  • Page 14: Mixer Operation

    MIXER OPERATION MIXER OPERATION Always refer to Equipment Safety Guidelines & Before Operation sections of this manual before operating this mixer. GENERAL • The Turbo-Max Mixer was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Sioux Automation Center, Inc.
  • Page 15 MIXER OPERATION MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER • Many different kinds of materials can be mixed with the Turbo-Max Mixer, but each kind of material has its own unique characteristics. • FORAGES- Chopped hay, corn silage, and finely chopped crop residue can be mixed in the mixer. Wet and heavy forages added in large volumes may require more power to mix. •...

  • Page 16: Control Console

    CONTROL CONSOLE AND DISPLAY Located beside the truck driver’s seat is the control console. The control console houses all of the main control switches necessary to operate the machine. Most machine configurations have the following switches and arrange- ments. Arrangements can vary according to chassis setups. Scale Head Control Switches Fuse/Relay Box...
  • Page 17 CONTROL CONSOLE AND DISPLAY HYDRO CONTROL CONSOLE AND DISPLAY Master Power Switch Reversible Switch Mixer Speed Control Auxilliary Transmission Switch Door Control Joystick Bunk Mixer Light Hour Switch Meter On/Off Switch PTO CONTROL CONSOLE AND DISPLAY READ complete manual CAREFULLY OPERATION Page # 17 BEFORE attempting operation.
  • Page 18 CONTROL CONSOLE AND DISPLAY Door/Spout Control Joystick The door control joystick controls both the feed door and the flip chute (if so equipped). Fuse Relay Chassis Hour Meter READ complete manual CAREFULLY OPERATION Page # 18 BEFORE attempting operation. REPLACEMENT PARTS...
  • Page 19 CONTROL CONSOLE AND DISPLAY FUSE PANEL RELAY AND FUSE POSITIONS POSITION FUSE / AMPERAGE TOP TO BOTTOM SCALE POWER / 10A POSITION RELAY TOP TO BOTTOM CONTROL PEDESTAL REVERSIBLE FAN / 15A CONTROL PEDESTAL BUNK LIGHT / 10A REVERSIBLE FAN PUMP CONTROL / PTO CONTROL / 15A BUNK LIGHT 3 SPEED DROP BOX / 10A...

  • Page 20: Inspection And Adjustments

    MAINTENANCE NORMAL SERVICE AND MAINTENANCE IMPORTANT! READ BEFORE OPERATING MIXER. INSPECT AND ADJUST • Augers and Reel for residue buildup. Clean augers and a clean reel will result in a faster and more efficient mixing of commodities. Check augers and reel and clean off residue buildup regularly. • Roller Chain Tighteners so they apply sufficient spring tension to keep roller chains running smoothly. The chain will form grooves in the tightener blocks.

  • Page 21: Lubrication

    LUBRICATION LUBRICATION • It is extremely important that the following lubrication schedule be followed: Bearings: use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks.

  • Page 22: Decal Location

    PART # DESCRIPTION QTY. QTY. QTY. DEC102 DECAL,GRS,GUN,PICTURE DEC105 DECAL,DANGER,DRVLN,ROTATE DEC106 DECAL,CAUTION,MAN,OWNER,5,6 DEC107 DECAL,WARNING,CHAIN,EXPOSED DEC108 DECAL,WARNING,PART,MOVING,4,4 DEC109 DECAL,CAUTION,WLD,3,3 DEC111 DECAL,DANGER,AUGER,5,6 DEC626 DECAL,SAC,LOGO DEC444 DECAL,TM,9,173.75,SS DEC442 DECAL.TM,9,228,CS DEC312 DECAL,4AUG,OPEN/CLOSE DEC322 DECAL,WARNING,CHUTE,AREA DEC375 DECAL,MODEL,SERIAL,SAC,2.75,5 DEC393 DECAL,FEMA,1.5,2.5 DEC422 DECAL,TURBOMAX,6150,WHITE DEC423 DECAL,TURBOMAX,6160,WHITE DEC424 DECAL,TURBOMAX,6170,WHITE DEC785...
  • Page 23 MON900703 BASE ASSEMBLY ITEM 6150 6160 6170 6150 6160 6170 PART # DESCRIPTION TURBO TURBO TURBO BLT1X312NC 1X3-1/2 BOLT BLT12X4NC 1/2X4 BOLT BLT12X112NC 1/2X1-1/2 BOLT BLT12X114NC 1/2X1-1/4 BOLT BLT34X2NC 3/4X2 BOLT BLT34X2NF 3/4X2 BOLT G8 FINE THD BLT34X3NC 3/4X3 BOLT BLT34X2-1/2NC 3/4X2-1/2 BOLT BLT38X1NC...

  • Page 24: Box Base Assembly

    MON900703 BASE ASSEMBLY ITEM 6150 6160 6170 6150 6160 6170 PART # DESCRIPTION TURBO TURBO TURBO MON701294 6150 BOTTON AUGER MON701297 6160 BOTTOM AUGER MON701300 6170 BOTTOM AUGER MON701306 3.44 SHAFT FLANGE MON701384 AUGER DRIVE SHAFT MON701385 AUGER DRIVE SHAFT MON701447 LADDER ASSEMBLY MON701707...
  • Page 25 Page # 25 READ complete manual CAREFULLY...
  • Page 26 Page # 26 READ complete manual CAREFULLY...
  • Page 27 Page # 27 READ complete manual CAREFULLY...
  • Page 28 Page # 28 READ complete manual CAREFULLY...
  • Page 29 MON900825 REEL ASSEMBLIES  PART # DESCRIPTION  MON900825-1 6150 REEL ASSEMBLY MON900825-2 6160 REEL ASSEMBLY MON900825-3 6170 REEL ASSEMBLY        6150 6160 6170 ITEM # PART # DESCRIPTION BLT12X612NC 1/2X6-1/2 BOLT MON102611 1/2” PIPE SPACER MON300011 SPRING MON701087-1...

  • Page 30: Reel Assemblies

    MON900705: 4-1/2” WIPER TUBE ASSEMBLIES PART # DESCRIPTION MON900705-1 6150 WIPER TUBE ASSEMBLY MON900705-2 6160 WIPER TUBE ASSEMBLY  MON900705-3 6170 WIPER TUBE ASSEMBLY        6150 6160 6170 ITEM # PART # DESCRIPTION BLT14X1NC 1/4X1 BOLT MON102616 PLASTIC WIPER 62.13 LONG...
  • Page 31 MON900844 TURBO REEL ASSEMBLIES NOTE: THE REEL AND PADDLE ASSEMBLIES ON THESE PAGES WERE USED IN UNITS BUILT PRIOR TO 2015. PART # DESCRIPTION MON900844-1 6170 TURBO REEL ASSEMBLY MON900844-2 6160 TURBO REEL ASSEMBLY MON900844-3 6150 TURBO REEL ASSEMBLY  ...
  • Page 32 MON901032 TURBO REEL ASSEMBLIES PART # DESCRIPTION MON901032-1 6150 TURBO REEL ASSEMBLY MON901032-2 6160 TURBO REEL ASSEMBLY MON901032-3 6170 TURBO REEL ASSEMBLY 6150 6160 6170 ITEM # PART # DESCRIPTION MON701650-1 6150 TURBO REEL MON701650-2 6160 TURBO REEL MON701650-3 6170 TURBO REEL MON901033 34’”REEL PADDLE READ complete manual CAREFULLY...
  • Page 33 MON901083 TURBO 2 REEL ASSEMBLIES PART # DESCRIPTION MON901083-1 6150 TURBO 2 REEL ASSEMBLY MON901083-2 6160 TURBO 2 REEL ASSEMBLY 6150 6160 ITEM # PART # DESCRIPTION BLT14X1NC 1/4X 1 BOLT G5 BLT34X2NC 3/4X2 BOLT G5 MON104474 6150 WIPER MON104482 6160 WIPER MON701699-1 6150 TURBO 2 REEL...
  • Page 34 MON900842 34” PADDLE ASSEMBLY       ITEM # PART # DESCRIPTION     BLT12X112CNC 1/2X1-1/2 CARRIAGE BOLT         BLT12X112NC 1/2X1-1/2 BOLT       ...
  • Page 35 MON901033 34” PADDLE ASSEMBLY * THIS PADDLE ASSEMBLY IS A DIRECT REPLACEMENT FOR MON900842. PLASTIC WIPERS ARE NOT INTERCHANGEABLE. ITEM # PART # DESCRIPTION BLT12X112CNC 1/2X1-1/2 CARRIAGE BOLT BLT12X112NF 1/2X1-1/2 FINE THD G8 BOLT MON104250 34” WIPER MON701648 34” PADDLE NUT12LOCKNC 1/2”...

  • Page 36: Reel Bearing Assembly

    MON900706 REEL BEARING ASSEMBLY       ITEM # PART # DESCRIPTION BLT916X112NC 9/16X1-1/2 BOLT MON102589 PLASTIC BUSHING (LARGE) MON102592 PLASTIC BUSHING (SMALL) MON701084 BEARING HOUSING NUT916NC 9/16” NUT WSH916LOCK 9/16” LOCK WASHER READ complete manual CAREFULLY OPERATION Page # 36 BEFORE attempting operation.

  • Page 37: Chain Idler Assembly

    MON900871 DRIVE CHAIN IDLER THIS IDLER SPROCKET WAS USED IN UNITS PRODUCED PRIOR TO DECEMBER OF 2014. THE ENTIRE ASSEMBLY CAN BE REPLACED WITH MON900980. ITEM # PART # DESCRIPTION BLT38X114NC 3/8X1-1/4 BOLT MON103436 SPACER MON103438 IDLER SHAFT MON103440 OVERSIZED WASHER MON701381 IDLER BRACKET SPK100B11F...

  • Page 38: Auger Assemblies

    6150 AUGER ASSEMBLIES 26.00 MON701293 6150 TOP AUGER REAR FRONT ROTATION FROM REAR 2.00 14.50 162.00 NOTES: 1. GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. 2. FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. 3. NOTCH FLIGHTING AS NECESSARY FOR BOLT CLEARANCE THRU FLANGE. 4.
  • Page 39 6160 AUGER ASSEMBLIES MON701296 6160 TOP AUGER NOTES: 1. GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. 2. FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. ROTATION 3. NOTCH FLIGHTING AS NECESSARY FOR BOLT CLEARANCE THRU FLANGE. FROM REAR 4.
  • Page 40 6170 AUGER ASSEMBLIES MON701299 6170 TOP AUGER (USED ON MODELS PRIOR TO 2011) NOTES: ROTATION 1.) GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. FROM REAR 2.)FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. 3.) PAINT WITH PRIMER. REAR FRONT 2.00...
  • Page 41 6170 AUGER ASSEMBLIES MON701386 6170 SMOOTH TOP AUGER (DIRECT REPLACEMENT FOR MON701299) NOTES: 2.00 1.) GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. 2.)FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. 3.) PAINT WITH PRIMER. REAR FRONT ROTATION FROM REAR...

  • Page 42: Final Assembly

    MON900722 FINAL ASSEMBLY BODY MOUNT COMPONENTS (REQUIRED) 6160 6160 6150 6160 6170 6150 6160 6170 TURBO ITEM # TURBO TURBO TURBO PART # DESCRIPTION TNDM TNDM QTY. QTY. QTY. BLT14X2NC 1/4X2 BOLT BLT14X2NF 1/4X2 G8 BOLT BLT516X34CNC 5/16X3/4 CARRIAGE BOLT DEC114 DOOR GAGE DECAL MON600192...
  • Page 43 MON900722 FINAL ASSEMBLY CHASSIS PREP PACKAGES ITEM # PART # DESCRIPTION MIXER MOUNT/CHASSIS PREP MON901051 6150/6160 CHASSIS PREP MON901026 TM PTO CONSOLE KIT CONTROL CONSOLE MON901028 TM HYDRO CONSOLE KIT OPTIONAL SALES ITEMS HEAVY DUTY REAR BUMPER MON900725 REAR TRUCK BUMPER KIT SAC56058 UNIVERSAL ROLLER BUMPER ASSEMBLY SAC56078...
  • Page 44 MON900722 FINAL ASSEMBLY MON900722-1 MOUNTING DETAIL MON900722-2 MOUNTING DETAIL 142.00 CA 120.00 CA 238.00 208.00 11.50 220.55 11.50 190.50 NOTE: DRILL HOLES IN TRUCK FRAME TO SUIT FOR MOUNTING MIXER MOUNTS. MOUNT 166.00 21.75 21.75 136.00 C L MOUNT MOUNT 12.00 C L MOUNT MON900722-4 MOUNTING DETAIL...
  • Page 45 MON900722 FINAL ASSEMBLY HYDRAULIC TANK MOUNTING DEATILS (MON900874 SHOWN) 9.31 (END OF STIFFENER) DETAIL C SCALE 1 : 14 DRIVE LINE DETAILS WELD ABOVE (MON701365 SHOWN) STIFFENER NOTE: WELD 6" DOWN PAINT WELDED AREAS FROM STIFFENER AFTER WELDING 2 - 1" STICHES BOTH SIDES 14 13 READ complete manual CAREFULLY OPERATION...

  • Page 46: Truck Base Assembly

    MON900726 TRUCK BASE ASSEMBLY 6 6 6 6 6 2 2 2 2 2 10 10 10 10 10 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0...

  • Page 47: Discharge Breakdown

    DISCHARGE BREAKDOWN SAC75010 21” SLIDE TRAY ITEM # PART # DESCRIPTION BLT14X34ONC 1/4X3/4 BOLT (TRUSS) MON104316 7/8” CLIPPED WASHER NUT14NC 1/4” NUT SAC73100 MAGNET GUARD SAC73101 HINGE ROD SAC74026 SLIDE TRAY SPCP14X2 1/4X2 COTTER PIN SPMAGNET1850 MAGNET WSH14LOCK 1/4” LOCK WASHER WSH78FLAT 7/8”...

  • Page 48: Hydraulics Breakdown

    SAC75095 SLIDE TRAY HYDRAULICS WARNING! HYDRAULIC OIL PRESSURE CAN PUNCTURE OR CUT SKIN RESULTING IN SERIOUS INJURY OR DEATH. DOOR CYLINDER DISCHARGE CYLINDER SEE NOTES FOR WIRING INSTRUCTIONS NOTES: CONNECT HOSE TO CORRESPONDING PORT FOUND ON THE VALVE BANK. MOUNT MOUNTING BRACKET (SAC74188) ON SCALE MOUNT 2X 9.00 SUPPORT.
  • Page 49 MON701335 2 VALVE POWER UNIT               ITEM # PART # DESCRIPTION BLT516X34NC 5/16X3/4 BOLT JES31034 WEATHERPACK TERMINAL JES38046 4 SHROUD WEATHERPACK CONNECTOR JES39001 14GA WEATHERPACK SEAL JES453385 TERMINAL RING SAC73823 12VOLT 2 VALVE POWER UNIT...
  • Page 50 MON701365 DRIVE ASSEMBLY ITEM # PART # DESCRIPTION BLT38X114NC 3/8X1-1/4 BOLT BLT516X412NF 5/16X4-1/2 G8 BOLT HYD6400-4-4R RESTRICTOR ADAPTER HYD6500-4-4 ELBOW ADAPTER KEY38X112 3/8 KEY STOCK KEY516X112 5/16 KEY STOCK MON701072 GEARBOX MOUNT MON800556 44E 1000 PTO MON900740 DRIVELINE NUT38NC 3/8” NUT NUT516LOCKNF 5/16”...
  • Page 51 SP2.1GEARBOX ASSEMBLY ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION 0223-00164 HOUSING HALF TIM18690 BEARING CUP 0225-00439 HOUSING HALF BLT516X314NC 5/16X3-1/4 BOLT 0223-00166 OPENED CAP BLT516X4NC 5/16X4 BOLT OSW831721 CLOSED CAP BLT38X1NC 3/8X1 BOLT SAC35294 OUTPUT SHAFT OSW833780 SHIM 0225-01266 INPUT SHAFT...
  • Page 52 MON900872 DRIVE ASSEMBLY ITEM # PART # DESCRIPTION BLT12X114NC 1/2X1-1/4 BOLT BLT58X2NC 5/8X2 BOLT KEY38X112 3/8 KEY STOCK MON102394 GEARBOX MON102446 GEARBOX BRACKET MON701441 GEARBOX BRACKET NUT58NC 5/8” NUT OIL80W90 80W90 OIL PTO221120 YOKE SPSQHNC38X58H SQUARE SET SCREW VM800003 35E 540 PTO WSH12LOCK 1/2”...
  • Page 53 MON102394 GEARBOX ASSEMBLY ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION 8.7.3.0027 OIL SEAL (40X80X10) 8.6.5.00006 VENTED PLUG 0.244.7500.00 SHIM KIT 8.7.0.00790 80X10 CAP 0.278.7115.00 SPACER 8.5.2.00030 SNAP RING 0.113.7100.00 SHIM 0.110.7500.00 SHIM 2.278.7116.00 DA AGG LINGUA (E) 8.0.1.00871 6208 BEARING 0.124.7101.00...
  • Page 54 APPENDIX OIL SPECIFICATIONS FOR DROP GEARBOX OIL CHANGE: After initial 100 hours, then every 1000 hours or annually thereafter. These intervals may be modified depending on the actual operating conditions. If used on seasonal equipment, it is recommended that the oil be changed at the end of each season to remove moisture and corrosive contaminants.
  • Page 55 MON900874 DRIVE ASSEMBLY                                      ...

  • Page 56: Driveline Assemblies

    DRIVELINE ASSEMBLIES VM800003 DRIVELINE ITEM # PART # DESCRIPTION PTO2610015 SLIDE LOCK REPAIR KIT PTO2013500 1.25 E CROSS KIT MON800392 35R YOKE & SHAFT PTO9211200 SHIELD BEARING PTO9002560 SHIELD MON800157 35R YOKE & TUBE PTO1013506 1.38 6 SPLINE YOKE 1.25 CROSS VM800155 FRONT PTO HALF 35R 28.25 VM800156...
  • Page 57 DRIVELINE ASSEMBLIES MON900740 DRIVELINE SEE NOTE #1 NOTE: GREASE ZERKS TO BE LOCATED AS SHOWN TO BE ACCESSIBLE. SEE NOTE #1 KNUCKLES MUST BE ALIGNED 63.75 54.00 ITEM # PART # DESCRIPTION DM100539 ROUND YOKE PTO2-0052 1.188 CAPZERK CROSS PTO3-2-119 1350 FLANGE YOKE PTO3-3-598KX SLIP SLEEVE YOKE...

  • Page 58: Console Assemblies

    MON901026 PTO CONTROL CONSOLE ASSEMBLY 35 21 11 36 20 29 36 11 NOTES: MOUNT PEDESTAL AS FAR REARWARD IN CAB AS POSSIBLE. ARM SHOULD REST ON CONSOLE COMFORTABLY. ROUTE WIRE HARNESS THROUGH ARMREST CONSOLE AND DOWN THE LEG TO THE ELECTRICAL CENTER. MOUNT THE 100 AMP FUSE IN THE BATTERY BOX AND ROUTE BATTERY CABLES TO THE BATTERY.
  • Page 59 MON901028 HYDRO CONTROL CONSOLE ASSEMBLY 35 21 11 36 19 37 NOTES: MOUNT PEDESTAL AS FAR REARWARD IN CAB AS POSSIBLE. ARM SHOULD REST ON CONSOLE COMFORTABLY. ROUTE WIRE HARNESS THROUGH ARMREST CONSOLE AND DOWN THE LEG TO THE ELECTRICAL CENTER. MOUNT THE 100 AMP FUSE IN THE BATTERY BOX AND ROUTE BATTERY CABLES TO THE BATTERY.

  • Page 60: Aux Mixer Elect Box Assemblies

    MON900981 AUX MIXER ELECTRIC BOX ASSEMBLY READ complete manual CAREFULLY OPERATION Page # 60 BEFORE attempting operation. REPLACEMENT PARTS...
  • Page 61 MON900981 AUX MIXER ELECTRIC BOX ASSEMBLY READ complete manual CAREFULLY OPERATION Page # 61 BEFORE attempting operation. REPLACEMENT PARTS...

  • Page 62: Switchbox Assemblies

    SWITCH BOX ASSEMBLIES MON901021 4 AUGER PTO SWITCH BOX ASSEMBLY ITEM # QTY PART # DESCRIPTION BLT14X34ONC 1/4X3/4 SLOTTED TRUSS BOLT DEC702 TRUCK CONSOLE SWITCH BOX DECAL MON104227 CONTROL BOX COVER MON701635 CONSOLE SWITCH BOX WELDMENT MON701637 4 AUGER PTO CONTROL WIRE HARNESS MON800627 1.25 NYLON PLUG MON800628...
  • Page 63 SWITCH BOX ASSEMBLIES MON901023 HYDRO SWITCH BOX ASSEMBLY ITEM # QTY PART # DESCRIPTION BLT14X34ONC 1/4X3/4 SLOTTED TRUSS BOLT DEC702 TRUCK CONSOLE SWITCH BOX DECAL DEC711 EJ SINGEL HYDRO CONTROL DECAL MON104227 CONTROL BOX COVER MON104231 EC20200 CONTROL CONSOLE MOUNT MON701635 CONSOLE SWITCH BOX WELDMENT MON701638...
  • Page 64 SWITCH BOX ASSEMBLIES MON701637 4 AUGER PTO CONTROL WIRE HARNESS WHITE - 1 SPOUT DOWN SV1-2 BLACK - 2 BLUE - 1 SPOUT UP SV1-1 BLACK - 2 NOTE GREEN - 1 DOOR DOWN LOOM SV2-2 BLACK - 2 LOOM 15 1 POWER UNIT ORANGE - 1...
  • Page 65 SWITCH BOX ASSEMBLIES MON701638 HYDRO CONTROL WIRE HARNESS READ complete manual CAREFULLY OPERATION Page # 65 BEFORE attempting operation. REPLACEMENT PARTS...

  • Page 66: Control Box Assemblies

    SCA170075 CONTROL BOX ASSEMBLY NOTE: THE CONTROL BOX ASSEMBLIES ON THESE PAGES WERE USED IN UNITS BUILT PRIOR TO 2015. ITEM # PART # DESCRIPTION JESAG10A 1/4X1 FUSE JES6624 ROMEX CONNECTOR JES422005 BUTT CONNECTOR JES452145 RING TERMINAL JES461065 FORK TERMINAL JESYELFEMALEI INSULATED FEMALE SPADE TERMINAL SACP10211...
  • Page 67 SCA170081 CONTROL BOX ASSEMBLY ITEM # PART # DESCRIPTION DEC504 JOYSTICK FACE PLATE JESAG10A 1/4X1 FUSE JES6624 ROMEX CONNECTOR JES31035 FEMALE WEATHERPACK CONNECTOR JES38047 4 TOWER WEATHERPACK CONNECTOR JES39000 CABLE SEAL JES422005 BUTT CONNECTOR JES452145 RING TERMINAL JES461065 FORK TERMINAL JESYELFEMALEI INSULATED FEMALE SPADE TERMINAL MON103345...

  • Page 68: Light Kit

    MON900737 LIGHT KIT WHITE REV LT RED TAIL LT RED CLR LT AMBR CLR LT BROWN GREEN WHITE WHITE REAR CLEARANCE WHITE LIGHTS WHITE GREEN GREEN WHITE WHITE WHITE BLACK BLACK BLACK BROWN BROWN BROWN YELLOW YELLOW YELLOW DISCHARGE AMBR CLR LT RED CLR LT SIDE WHITE...

  • Page 69: Ds Remote Scale Kit

    SAC75999 SCALE KIT NOTE: SCALE POWER HARNESS AND JUNCTION BOX CABLE SCA170008 AND SCA170053 ARE CONTAINED WITHIN CONTROL CONSOLE KITS. ITEM # PART # DESCRIPTION BLT14X34NC 1/4X3/4 BOLT NUT14NC 1/4” NUT SCA170026 REMOTE INDICATOR BRACKET SCA170030 LOADCELL SHIM SCA403275 30K LOADCELL SCA404930 JUNCTION BOX SPCABLETIEMED CABLE TIE...
  • Page 70 SAC75836 DS TRUCK REMOTE SCALE KIT USED ON UNITS PRODUCED  IN 2015 AND PRIOR.                    ITEM PART # DESCRIPTION BLT14X34NC 1/4X3/4 BOLT BLT516X112NC 5/16X1-1/2 BOLT BLT516X1NC...
  • Page 71 NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ READ complete manual CAREFULLY OPERATION Page # 71 BEFORE attempting operation. REPLACEMENT PARTS...
  • Page 72 NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ READ complete manual CAREFULLY OPERATION Page # 72 BEFORE attempting operation. REPLACEMENT PARTS...
  • Page 73 NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ READ complete manual CAREFULLY OPERATION Page # 73 BEFORE attempting operation. REPLACEMENT PARTS...

  • Page 74: Bumper Options

    REAR BUMPER OPTIONS MON900725 HEAVY DUTY REAR BUMPER ITEM # PART # DESCRIPTION BLT34X212NC 3/4X2-1/2 BOLT MON102816 BUMPER CHANNEL MON102817 BUMPER MOUNT MON102829 BUMPER BRACE MON102834 TOW SUPPORT NUT34NC 3/4” NUT STI593511 BOLT ON STEP WSH34LOCK 3/4” LOCK WASHER SAC56032 STANDARD REAR BUMPER ITEM # PART # DESCRIPTION...
  • Page 75 FRONT BUMPER OPTIONS SAC56058 ROLLER FRONT BUMPER ITEM # PART # DESCRIPTION BLT12X412NC 1/4X4-1/2 BOLT BLT34X212NC 3/4X2-1/2 BOLT BLT38X114NC 3/8X1-1/4 BOLT NUT34NC 3/4” NUT NUT38NC 3/8” NUT SAC30153 1-1/2 PIPE X 48 SAC56071 ROLLER ASSEMBLY SAC56073 BUMPER WSH12FLAT 1/2” FLAT WASHER WSH34LOCK 3/4 LOCK WASHER ALIGN HOLES AS NECCESSARY TO...

  • Page 76: Fender Options

    FENDER OPTIONS MON900987 SINGLE AXLE FENDER KIT NOTE: INSTALL CUT OFF PORTION OF MUDFLAP TO FRONT OF FENDER. 4X TO SUBFRAME SUBFRAME DO NOT WELD GUSSETS TO CHASSIS FRAME RAIL NOTE: 1.) GUSSETS ARE SHIPPED LOOSE. CHASSIS FRAME 2.) CUT TUBES AND GUSSETS TO FIT APPLICATION. 3.) PAINT WELDED PARTS BLACK AFTER ASSEMBLY.

  • Page 77: Operation Model Specifications

    FENDER OPTIONS MON900989 SINGLE AXLE POLY FENDER KIT REPLACEMENT PART # FOR BRACKET IS TWXPF38 ITEM # PART # DESCRIPTION BLT516X114NC 5/16X1-1/4 BOLT NUT516NC 5/16” NUT SAC56009 MUD FLAP STRAP SACFLAP24X36 MUD FLAP TWHL43A SINGLE POLY FENDER TWKIT#3 MOUNTING HARDWARE WSH516LOCK 5/16”...
  • Page 78 MON900711 LOADCELL RETAINER KIT              ITEM PART # DESCRIPTION BLT58X212NC 5/8X2-1/2 BOLT MON101850 2”X5” DOUBLE STRENGTH PIPE MON102639-1 WEIGHBAR RETAINER MON102641 LOADCELL BRACKET MON701366 WEIGHBAR BRACKET NUT1CSTL 1” FINE THD CASTLE NUT (G8) NUT58NC 5/8”...
  • Page 79 MODEL SPECIFICATIONS MODEL 6150 6160 6175 6190 MODEL 6150 6160 6175 6190 CAPACITIES CAPACITIES 500 ft 600 ft 750 ft Mixing Capacity 900 ft3 500 ft 600 ft 750 ft Mixing Capacity 900 ft3 Payload Capacity 15000 lbs 18000 lbs 22500 lbs 27000 LBS Payload Capacity...
  • Page 80 SIOUX AUTOMATION CENTER, INC.(Hereafter noted as SAC) warrants to the original purchaser of a new 6100 Series Turbo-Max feed mixer from an authorized SAC dealer that the product and the components thereof manufactured by SAC are free from defects in material and workmanship at the time of shipment.
  • Page 81 This warranty does not cover the cost of labor, parts or transportation charges when any party other than SAC performs the replacement or repair of parts claimed to be defective, nor shall this warranty apply to an SAC product upon which any alterations or repairs other than normal maintenance have been made without the written approval of SAC.

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