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11/11/10
MON600179
Rev A
QUALITY PEOPLE, QUALITY PRODUCTS
TURBO-MAX
6090 TRUCK
OPERATORS MANUAL
ASSEMBLY
READ COMPLETE MANUAL CAREFULLY
CALIBRATION
OPERATION
BEFORE ATTEMPTING OPERATION
REPLACEMENT PARTS
Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250
PH: (712-722-1488) • Toll Free: 1-866-722-1488
www.siouxautomation.com
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Table of Contents
Related Manuals for SAC TURBO-MAX 6090
Summary of Contents for SAC TURBO-MAX 6090
- Page 1 11/11/10 MON600179 Rev A QUALITY PEOPLE, QUALITY PRODUCTS TURBO-MAX 6090 TRUCK OPERATORS MANUAL ASSEMBLY READ COMPLETE MANUAL CAREFULLY CALIBRATION OPERATION BEFORE ATTEMPTING OPERATION REPLACEMENT PARTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488) • Toll Free: 1-866-722-1488 www.siouxautomation.com...
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Page 2: Table Of Contents
INTRODUCTION Thank you for purchasing a Turbo-Max Mixer Truck. We feel you have made a wise choice and hope you are completely satis- fi ed with your new piece of equipment. Your new Turbo-Max Mixer Truck is a durable, effi cient and easy to use unit. Proper care and use will result in many years of service. -
Page 3: Safety, Signal Words
SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH! SAFETY, SIGNAL WORDS THIS SYMBOL MEANS ATTENTION BECOME ALERT... -
Page 4: Equipment Safety Guidelines
SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. -
Page 5: Tire Safety
TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do job. •... - Page 6 DURING OPERATION • Keep hands and clothing clear of moving parts. • Do not clean, lubricate, or adjust your equipment while it is moving. • When halting operation, even periodically, set vehicle brakes, disengage PTO, shut off engine, and remove ignition key. •...
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Page 7: Following Operation
• Use caution when working around the discharge area. Stay clear of slide tray. This is controlled from the truck and could operate without warning, creating pinch points which could cause severe injury or death. Always disengage the PTO, stop the truck’s engine and remove the truck’s egnition key before working close to the discharge area. -
Page 8: Performing Maintenance
• Be a safe and courteous driver. Always yield to oncoming traffi c in all situations, including narrow bridges, inter- sections, etc. • Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight at which you are operat- ing. -
Page 9: Bolt Torque
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS. Tighten all bolts to torques specifi ed in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specifi ed, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifi... -
Page 10: Mixer Setup
MIXER SETUP To avoid personal injury: The hopper fl oor may be slippery and the auger can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit, place a protective cover over the auger knives when work inside the box is required. POWER CHUTE ADJUSTMENT (OPTIONAL) •... -
Page 11: Mixer Operation
MIXER OPERATION LIMITATIONS • Do not load hay without other dry commodities in the mixer fi rst to act as a carrier or “lubricant”. • Do not overload hay content, Sioux Automation Center Inc. recommends up to 15%-20% of hay by weight in the load. - Page 12 MIXER OPERATION LOADING AND MIXING • Prior to loading, check mixer for foreign objects and be sure door is fully closed. 1. Load Commodities • Adding ingredients like corn, soybean meal, cottonseed, etc. will act as a carrier or “lubricant” if hay is included in the ration.
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Page 13: Inspections And Adjustments
INSPECTION AND ADJUSTMENTS IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MARE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOM- MENDATIONS SHOULD BE HELPFUL INSPECT AND ADJUST • Roller Chain Tighteners so they apply suffi cient spring tension to keep roller chains running smoothly (As a general rule the thickness of a nickel should fi... -
Page 14: Lubrication Schedule
LUBRICATION • It is extremely important that the following lubrication schedule be followed: Bearings: use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks. -
Page 15: Decal Location
DECAL LOCATION ,7(0 47< 47< 47< 3$57 '(6&5,37,21 '(& '(&$/*56*813,&785( '(& '(&$/'$1*(5'59/1527$7( '(& '(&$/&$87,210$12:1(5 '(& '(&$/:$51,1*&+$,1(;326(' '(& '(&$/:$51,1*3$57029,1* '(& '(&$/&$87,21:/' '(& '(&$/'$1*(5$8*(5 '(& '(&$/6$&/2*21(:+: '(& '(&$/785%20$;/+ '(& '(&$/785%20$;5+ '(& '(&$/785%20$;:+,7( '(& '(&$/785%20$;:+,7( '(& '(&$/785%20$;:+,7( Page 15... -
Page 16: Oilbath Assembly
OILBATH ASSEMBLY 13 & 31, CHAIN GUIDE 36,39 100 CHAIN 67 PITCHES LONG + 100 CONN 120 CHAIN 119 PITCHES LONG + 120 CONN 160 CHAIN 67 PITCHES LONG + 160 CONN 160 CHAIN 109 PITCHES LONG + 160 CONN 12 &... -
Page 17: Reel & Auger Assembly
REEL & AUGER ASSEMBLY 8,36,38,38 19.39.40.41 5,31,32,42 18,40,41,43,44 17,40,41,43,44 4,36,37,38 12 & 33, 34,35 ITEM # QTY. PART # DESCRIPTION ITEM # QTY. PART # DESCRIPTION MON300106 REEL BACK PLATE MON300009 BEARING TM15021 FLIGHTING BOTTOM AUGER (LH) TM15032 OILBATH DOOR MON102205 DISCHARGE PADDLE BOTTOM AUGER MON300064... -
Page 18: Final Assembly
FINAL ASSEMBLY BODY MOUNT PARTS (REQUIRED) BODY MOUNT PARTS (REQUIRED) SAC73616 LH GUSSET ITEM# PART # DESCRIPTION SAC73617 RH GUSSET BLT12X2NC 1/2X2 BOLT SAC73619 GREASE LINE BRACKET BLT34X212NC 3/4X2-1/2 BOLT SAC75838 LIGHT KIT BLT516X114NC 5/16X1-1/4 BOLT SACFLAP24X36 MUD FLAP BRGRCJ1716 BEARING SPCABLETIEHVY... - Page 19 FINAL ASSEMBLY &87 72 68,7 6(( '5$:,1* 6$& OPTIONAL ITEMS MON900667 END LINERS LINERS MON900668 SIDE LINERS FRONT SAC56058 ROLLER BUMPER BUMPER SAC56078 EXTENSION BUMPER TURBO SAC56084 AIR PRECLEANER KIT CLEANER BLACK MON900701 6090 BLACK DECAL KIT DECALS Page 19...
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Page 20: Options
OPTIONS ELECTRONIC SCALES • Allows accurate ration weight while loading. • Refer to the manufactures operator manual for your specifi c scale option operation and maintenance. WHEELS AND TIRES • Wheels and tires should be sized to support the gross weight of the loaded mixer. Page 20... -
Page 21: Discharge Breakdown
DISCHARGE BREAKDOWN 21” SLIDE TRAY (SAC75010) 21” SLIDE TRAY W/8” EXTENSION (SAC75098) ,7(0 47< 3$57 '(6&5,37,21 %/7;21& %/7758666/271&* 1871& 187+(;1&* 6$& *8$5'0$*1(7',675$<6/,'( 6$& 52'+,1*( ,7(0 47< 3$57 '(6&5,37,21 6$& 75$<6/,'(31:/' %/7;21& %/7758666/271&* 63&3; 3,1&277(5 1871& 187+(;1&* 630$*1(7 0$*1(73/$7( 6$& %(/7(;7161 :6+/2&. -
Page 22: Hydraulic Breakdown Electric Selector Valve For Slide Tray
HYDRAULIC BREAKDOWN ELECTRIC SELECTOR ASSEMBLY FOR SLIDE TRAY (MON900545) & & & & & & & & & & '225 &</,1'(5 ',6&+$5*( &</,1'(5 &20321(176 '(7(50,1(' 3(5 6$/( ,7(0 47< 3$57 '(6&5,37,21 %/7;1& %/7+(;1&* %/7;1& %/7+(;1&* %/78 %/78 +<' $'373/8*025* +<' $'37(/%2:0-,&025* ' +<' $'37(/%2:0-,&025* '... -
Page 23: Switchbox Assembly Toggle Switch Assembly
SWITCHBOXES SLIDE TRAY SWITCH ASSEMBLY (SCA170075) ,7(0 47< 3$57 '(6&5,37,21 -(6$*$ )86($03*/$66 127 6+2:1 -(6 &211%877%/8( -(6 7501/5,1*%/8( -(6 7501/)25.5(' -(6 &211&25')/(;520(; -(6<(/)(0$/(, 7501/63$'()(0,168/<(//2: 6$&3 '(&$/)$&(&175/75.0,;(5 6&$& &25'%8/.&21' 6&$&25' &25'%8/. 6&$'3'7020 6:,7&+72**/('3'76& 6&$,1/,1( +2/'(5)86(,1/,1( 6&$/ /('/$039'& 6&$63676& 6:,7&+72**/(6367212)) 630%;663 6&5(:0$&+66 67,... -
Page 24: Driveline Assembly
DRIVE ASSEMBLY DRIVE BREAKDOWN (MON900619) CUT TO SUIT SEE DRAWING ITEM # PART DESCRIPTION BLT12X114NC 1/2X1-1/4 BOLT BLT58X2NC 5/8X2 BOLT HUB1134 KEY38X112 3/8X 1-1/2 KEY KEY38X2 3/8X2 KEY MON102394 GEARBOX MON102450 GEARBOX BRACKET MON102451 BRACKET LEG NUT58NC 5/8” NUT OIL80W90 80W90 OIL OSW836857 SPROCKET... - Page 25 DRIVE ASSEMBLY 6090 HYDRO ASSEMBLY (MON900620) Page 25...
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Page 26: General Specifi Cations
General Specifi cations 6090 Width: Mixing Chamber ..................... 100” (254 cm) Overall ........................110” (279 cm) Length: Mixing Chamber ..................228” (579 cm) Overall .........................296.5” (753 cm) Height: (Determined by Tire Size) ................121” (307 cm) Capacity ......................900 cu/ft (25.48 cu/m) (Struck Level) ......................723 bushels Unit Weight ...................... - Page 27 Page 27...
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Page 28: Warranty
:$55$17< 6,28; $8720$7,21 &(17(5 ,1& +HUHDIWHU QRWHG DV 6$& ZDUUDQWV WR WKH RULJLQDO SXUFKDVHU RI D QHZ 6$& SURGXFW IURP DQ DXWKRUL]HG 6$& GHDOHU WKDW WKH SURGXFW DQG WKH FRPSRQHQWV WKHURI PDQXIDFWXUHG E\ 6$& DUH IUHH IURP GHIHFWV LQ PDWHULDO DQG ZRUNPDQVKLS DW WKH WLPH RI VKLSPHQW 6$&... - Page 29 6,28; $8720$7,21 &(17(5 ,1& 6&$/( :$55$17< $OO VFDOH HTXLSPHQW ZLOO EH ZDUUDQWLHG XQGHU WKH RULJLQDO PDQXIDFWXUH ZDUUDQW\ +RZHYHU 6,28; $8720$7,21 &(17(5 ,1& +HUHDIWHU QRWHG DV 6$& ZDUUDQWV WR WKH RULJLQDO SXUFKDVHU D /,)(7,0( /$%25 :$55$17< RQ DOO VFDOH LQGLFDWRUV DQG UHPRWH LQGLFDWRUV 7KH WHUPV RI ZDUUDQW\ DUH /,)(7,0( )URP GDWH RI VDOH WR WKH 2ULJLQDO 3XUFKDVHU ...
- Page 30 SIOUX AUTOMATION CENTER INC. 877 1ST AVE. NW SIOUX CENTER, IA 51250 PH: (712) 722-1488 FAX: (712) 722-1487 TOLL FREE: 1-866-722-1488 http://www.siouxautomation.com...