Page 1
MON600191 REV V 4/13/22 URBO- 6100 SERIES TRAILER OPERATORS/PARTS MANUAL READ complete manual CAREFULLY OPERATION BEFORE attempting operation. REPLACEMENT PARTS 877 1 st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com...
Page 2
DATE BILL OF MATERIALS DESCRIPTION UPDATE MANUAL WITH NEW LOGO MON600191 2/21/14 GRAPHICS. UPDATED BOM & CHECKED ALL GRAPHICS & 7/11/14 MON900703 BOM’S MON900703 8/11/14 UPDATED BOM AND GRAPHICS ADDED MON900980 12/30/14 MON900709 DELETED KEY38X2 12/11/15 MON901332, MON901333 ADDED UPDATED REEL AND PADDLE REVIEWED ALL TEXT AND UPDATED ALL BOM’S AND GRAPHICS ASSEMBLY PRINTS...
Thank you for purchasing a Turbo-Max 6100 series reel mixer. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Your new 6100 series Turbo-Max is a durable, efficient, and easy to use unit.
MODEL AND SERIAL NUMBER IDENTIFICATION Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary. READ complete manual CAREFULLY OPERATION Page # 4...
SAFETY: YOU CAN LIVE WITH IT! TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH! THIS SYMBOL MEANS ATTENTION BECOME ALERT...
SAFETY SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.
SAFETY TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do the job. • Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires. • Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on the equipment. REMEMBER Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.
SAFETY DURING OPERATION • Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. • NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the mixer at any time! • Keep hands and clothing clear of moving parts. • Do not clean, lubricate, or adjust your equipment while it is moving. • When halting operation, even periodically, set parking brakes, disengage PTO, shut off engine, and remove ignition key.
SAFETY • Be sure the inside of the mixer is clear of any obstruction before operating. • Use caution when working around the discharge area. Stay clear of power chute & slide tray. These are controlled from the cab and could operate without warning, creating pinch points which could cause severe injury or death. Always stop tractor engine and remove PTO driveline & hydraulic hoses before working near the discharge area. • Never attempt to release jammed materials or clean materials from any area of the mixer or discharge chute without stopping engine and removing driveline first.
SAFETY HIGHWAY AND TRANSPORT OPERATIONS • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport.
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifications GRADE 2...
MIXER SETUP PTO HORSEPOWER REQUIREMENTS • PTO horsepower requirements are based on most normal dairy or beef rations. Horsepower requirements may vary depending on the ration or material to be mixed. • Refer to tractor weight requirements for these recommendations and transporting safety precautions for additional tractor and towing requirements.
MIXER OPERATION MIXER OPERATION Always refer to Equipment Safety Guidelines & Before Operation sections of this manual before operating this mixer. GENERAL • The Turbo-Max Mixer was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Sioux Automation Center, Inc.
Page 15
MIXER OPERATION MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER • Many different kinds of materials can be mixed with the Turbo-Max Mixer, but each kind of material has its own unique characteristics. • FORAGES- Chopped hay, corn silage, and finely chopped crop residue can be mixed in the mixer. Wet and heavy forages added in large volumes may require more power to mix. •...
MAINTENANCE NORMAL SERVICE AND MAINTENANCE INSPECT AND ADJUST IMPORTANT! READ BEFORE OPERATING MIXER. • Roller Chain Tighteners so they apply sufficient spring tension to keep roller chains running smoothly. The chain will form grooves in the tightener blocks. These grooves help to keep the chains in proper alignment, and the blocks need not be turned unless the roller portion of the chain has worn into the block.
LUBRICATION LUBRICATION • It is extremely important that the following lubrication schedule be followed: Bearings: use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks.
MON900844 TURBO REEL ASSEMBLIES NOTE: THE REEL AND PADDLE ASSEMBLIES ON THESE PAGES WERE USED IN UNITS BUILT PRIOR TO 2015. PART # DESCRIPTION MON900844-1 6170 TURBO REEL ASSEMBLY MON900844-2 6160 TURBO REEL ASSEMBLY MON900844-3 6150 TURBO REEL ASSEMBLY ...
Page 32
MON901033 34” PADDLE ASSEMBLY * THIS PADDLE ASSEMBLY IS A DIRECT REPLACEMENT FOR MON900842. PLASTIC WIPERS ARE NOT INTERCHANGEABLE. ITEM # PART # DESCRIPTION BLT12X112CNC 1/2X1-1/2 CARRIAGE BOLT BLT12X112NF 1/2X1-1/2 FINE THD G8 BOLT MON104250 34” WIPER MON701648 34” PADDLE NUT12LOCKNC 1/2”...
MON900871 DRIVE CHAIN IDLER THIS IDLER SPROCKET WAS USED IN UNITS PRODUCED PRIOR TO DECEMBER OF 2014. THE ENTIRE ASSEMBLY CAN BE REPLACED WITH MON900980. ITEM # PART # DESCRIPTION BLT38X114NC 3/8X1-1/4 BOLT MON103436 SPACER MON103438 IDLER SHAFT MON103440 OVERSIZED WASHER MON701381 IDLER BRACKET SPK100B11F...
6150 AUGER ASSEMBLIES 26.00 MON701293 6150 TOP AUGER REAR FRONT ROTATION FROM REAR 2.00 14.50 162.00 NOTES: 1. GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. 2. FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. 3. NOTCH FLIGHTING AS NECESSARY FOR BOLT CLEARANCE THRU FLANGE. 4.
Page 36
6160 AUGER ASSEMBLIES MON701296 6160 TOP AUGER NOTES: 1. GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. 2. FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. ROTATION 3. NOTCH FLIGHTING AS NECESSARY FOR BOLT CLEARANCE THRU FLANGE. FROM REAR 4.
Page 37
6170 AUGER ASSEMBLIES MON701299 6170 TOP AUGER (USED ON MODELS PRIOR TO 2011) NOTES: ROTATION 1.) GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. FROM REAR 2.)FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. 3.) PAINT WITH PRIMER. REAR FRONT 2.00...
Page 38
6170 AUGER ASSEMBLIES MON701386 6170 SMOOTH TOP AUGER (DIRECT REPLACEMENT FOR MON701299) NOTES: 2.00 1.) GUSSETS ARE ON SIDE OPP. PRODUCT FLOW AT CONVERGENCE POINT. 2.)FLIGHTING ENDS AT CONVERGENCE POINT ARE 180° TO EACH OTHER. 3.) PAINT WITH PRIMER. REAR FRONT ROTATION FROM REAR...
MON900709 TRAILER BASE ASSEMBLY 4 21 THIS BEARING AND HARDWARE NOT INCLUDED IN 6150 MODEL READ complete manual CAREFULLY OPERATION Page # 39 BEFORE attempting operation. REPLACEMENT PARTS...
MON901039 SUBFRAME 6160 TANDEM ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION NUT1SLOTNC 1” SLOTTED NUT BLT14X2NC 1/4X2 BOLT NUT14NC 1/4” HEX NUT BLT1X7NF 1X7 BOLT G8 FINE NUT34LOCKNF 3/4” LOCK NUT GRADE 8 FINE BLT34X6NF 3/4X6 BOLT G8 FINE BLT58X7NC 5/8X7 BOLT NUT58LOCKNC...
Page 42
MON901037 SUBFRAME 6170 TANDEM ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION NUT1SLOTNC 1” SLOTTED NUT BLT1X7NF 1X7 BOLT G8 FINE NUT14NC 1/4” HEX NUT BLT14X2NC 1/4X2 BOLT BLT34X5NF 3/4X5 BOLT G8 FINE NUT34LOCKNF 3/4” LOCK NUT GRADE 8 FINE BLT58X7NC 5/8X7 BOLT NUT58LOCKNC...
Page 43
SINGLE AXLE TRAILER (MON900806) MON900806 SUBFRAME 6150 SINGLE AXLE Note: For mixer #’s 076031087, N07696, N07726, & N07739: ITEM # PART # DESCRIPTION Use MON900808 in place of MON900805 BLT1X7NF 1X7 BOLT G8 FINE BLT34X6NF 3/4X6 BOLT G8 FINE BLT58X7NC 5/8X7 BOLT MON701263 6150 TRAILER FRAME...
Page 44
MON900710 SUBFRAME 6160 TANDEM ITEM # PART # DESCRIPTION NOTE: THIS TRAILER WAS USED ON UNITS PRIOR TO N08477. BLT1X7NF 1X7 BOLT G8 FINE BLT34X6NF 3/4X6 BOLT G8 FINE MON701097 6160 TANDEM TRAILER FRAME MON800489 CAT 2 HITCH MON800538 SAFETY CHAIN MON900708 BOGIE KIT NUT1NF...
SAC75039 36” 4 AUGER DISCHARGE 51 51 49 49 49 51 18 48 13 SHIM AS REQUIRED SEE NOTES #1&2 NOTES: MOUNT HOUSING WITH ZERK DOWN 21 23 44 24 34 APPLY ANTI-SIEZE BEFORE INSTALLING IDLER ARMS *ITEMS ARE REFERENCE ONLY MON900906 (WIPER KIT) TO BE ASSEMBLED AT TIME OF DISCHARGE INSTALLATION.
Page 50
SAC75090 24” 4 AUGER DISCHARGE NOTES: NOTES: 1. MOUNT HOUSING WITH ZERK DOWN 1. MOUNT HOUSING WITH ZERK DOWN 2. APPLY ANTI-SIEZE BEFORE INSTALLING IDLER ARMS 2. APPLY ANTI-SIEZE BEFORE INSTALLING IDLER ARMS 3. *ITEMS ARE REFERENCE ONLY 3. *ITEMS ARE REFERENCE ONLY 4.
SIOUX AUTOMATION CENTER, INC.(Hereafter noted as SAC) warrants to the original purchaser of a new 6100 Series Turbo-Max feed mixer from an authorized SAC dealer that the product and the components thereof manufactured by SAC are free from defects in material and workmanship at the time of shipment.
Page 65
This warranty does not cover the cost of labor, parts or transportation charges when any party other than SAC performs the replacement or repair of parts claimed to be defective, nor shall this warranty apply to an SAC product upon which any alterations or repairs other than normal maintenance have been made without the written approval of SAC.