Related Manuals for SAC MaxiMixer 2050
Summary of Contents for SAC MaxiMixer 2050
- Page 1 MaxiMixer MODEL 2050 OPERATION AND MAINTENANCE MANUAL 877 1st. AVE. NW Sioux Center, IA. 51250 Iowa 1-712-722-1488 www.siouxautomation.com MON600127 12/7/04...
- Page 3 TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS - ATTENTION! - BECOME ALERT! - YOUR SAFETY IS INVOLVED!
- Page 4 SAFETY ALERT SYMBOL − THE SAFETY ALERT SYMBOL IS USED TO PINPOINT CHARACTERISTICS WHICH IF NOT PROPERLY FOLLOWED CAN CREATE A SAFETY HAZARD. − WHEN YOU SEE THIS SYMBOL IN THIS MANUAL OR ON THE UNIT ITSELF, YOU ARE REMINDED TO: BE ALERT! YOUR PERSONAL SAFETY IS INVOLVED!
-
Page 5: Safety First
SAFETY FIRST FARM AND INDUSTRIAL EQUIPMENT INSTITUTE SAFETY ALERT SYMBOL. This symbol is used preceding all CAUTION (a general safety reminder), WARNING (denotes a potential hazard), and DANGER (denotes a potential injury) notices! Most farm accidents, like industrial, home, and highway accidents are caused by the failure of some individuals to observe simple and fundamental safety rules or precautions. -
Page 6: Table Of Contents
TABLE OF CONTENTS PAGE INTRODUCTION SET-UP 3 - 4 OPERATION 5 -7 MAINTENANCE 8 - 9 Chains Power Take Off Shafts Augers LUBRICATION SCHEDULE MON600122 DECAL LOCATIONS MON600123 ASSEMBLY PRINTS FINAL ASSEMBLY MON900386 BASE ASSEMBLY MON900382 TOP AUGER ASSEMBLY MON900394 BOTTOM AUGER ASSEMBLY MON900380 8”... -
Page 7: Introduction
INTRODUCTION 2050 MaxiMixer MaxiMixer Thank you for purchasing a . The purpose of the is to give the agricultural industry the ability to incorporate long stem roughage into the total mixed MaxiMixer ration without additional grinders or processors. We have built the to very exacting standards and a high level of quality that will give you many years of dependable service if properly used, maintained and serviced. -
Page 8: Setup
MaxiMixer USING YOUR READ CAREFULLY SETUP 1. When you are delivered your new MaxiMixer from the factory, it is not immediately necessary to check the machine for bearing lubrication or chain tightness, as these items have been factory serviced. It is recommended to walk around the machine and familiarize yourself with the location of all moving parts, caution decals, the general operating dimensions, and the basic working features of the MaxiMixer . - Page 9 4. The MaxiMixer has also been supplied to you with a complete scale system. Read and understand the scale manual and familiarize yourself with its different functions. The scale indicator needs to be connected to a power source. Connect the scale indicators power cord directly to the solenoid operated hydraulic valve (if so equipped) or to the battery either on the mixer or the tractor.
-
Page 10: Operation
OPERATION 1. Before attempting to fill the mixer, make sure that the discharge door is completely closed, the chute is in the up position, and the mixing chamber is free of any foreign objects. IMPORTANT! IF THE DISCHARGE DOOR IS LEFT OPEN DURING MIXING, FEED MAY BECOME TIGHTLY PLUGGED AGAINST THE CONVEYOR AND DAMAGE IT. - Page 11 6. Proper loading procedure involves loading smaller quantity ingredients in the center of the mixer first, to cover up the mixing paddles. This will prevent the aggressive paddles from grabbing too much hay before it can be first adequately processed by the knives on the auger flighting.
- Page 12 8. Normal mixing time is form 1 to 2 minutes after the last ingredient has been added. It is necessary to run the MaxiMixer at 1600 ENGINE RPM during mixing of ingredients such as long stem hay or ensilage. It is not necessary to run the machine while loading. Strive for the shortest mixing time possible, as over-mixing will decrease the value of the ration and will cause unnecessary wear on the machine.
-
Page 13: Maintenance
MAINTENANCE Your MaxiMixer will be delivered, fully lubricated and set up to all drive component installation specifications. During the break in of your new MaxiMixer, it is recommended that a complete daily inspection of all drive components be carried out. Throughout the life of your Maximixer, a complete inspection of all drive components, fasteners, auger knives and shields should be carried out during scheduled lubrication times. -
Page 14: Power Take Off Shafts
F. The shear sprocket uses one 5/8 X 3-1/2” NF grade 8 bolt. Any change from this specification will void warranty. POWER TAKE OFF SHAFTS G. Keep PTO shaft covers in place at all times. Keep universal joints greased. The PTO shear uses a 5/16 x 2"... - Page 15 MON600123 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE ITEM NO. QTY. ITEM NO. QTY. PART NO. PART NO. DESCRIPTION DESCRIPTION DEC102 DEC102 DECAL,GRS,GUN,PICTURE DECAL,GRS,GUN,PICTURE DEC106 DEC106 DECAL,CAUTION,MAN,OW NER,5,6 DECAL,CAUTION,MAN,OW NER,5,6 DEC107 DEC107 DECAL,W ARNING,CHAIN,EXPOSED DECAL,W ARNING,CHAIN,EXPOSED DEC108 DEC108 DECAL,W ARNING,PART,MOVING,4,4 DECAL,W ARNING,PART,MOVING,4,4...
-
Page 16: Lubrication Schedule
MON600122 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE WARNING IF WORK MUST BE PREFORMED INSIDE MIXER A PROTECTIVE COVER MUST BE PLACED OVER KNIVES TO AVOID INJURY OR DEATH. ALWAYS STOP MIXER AND TURN OFF MOTOR BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. - Page 17 MaxiMixer Model 2050 Truck Mount Assembly Prints...
- Page 18 PROPERTY OF SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. 877 FIRST AVE NW 877 FIRST AVE NW 877 FIRST AVE NW 877 FIRST AVE NW SIOUX CENTER, IA SIOUX CENTER, IA SIOUX CENTER, IA SIOUX CENTER, IA 51250...
-
Page 19: Mon900386
DWG NO. MON900386 REVISIONS DO NOT SCALE DRAWING REV. DESCRIPTION DATE 172.00 120.00 TYP. ALL REAR BUMPER COMPONENTS NOTE: 1.) DRILL HOLES IN TRUCK FRAME TO SUIT FOR 24.00 MOUNTING FENDERS AND MIXER MOUNTS. 13.44 149.00 106.56 C L MOUNT C L MOUNT DRAWN DATE... - Page 20 DWG NO. MON900386 REVISIONS DO NOT SCALE DRAWING REV. DESCRIPTION DATE SEE NOTE #2 47 23 36 37 SEE NOTE #1 NOTE: 1.) LOAD CELL MOUNTS MUST ALL MOUNT WITH STABILIZER BARS AT 90 TO EACH OTHER. REAR LEFT AND FRONT RIGHT TO RUN FROM FRONT TO BACK.
- Page 21 DWG NO. MON900386 REVISIONS DO NOT SCALE DRAWING REV. DESCRIPTION DATE DRAWN DATE PROPERTY OF 07-01 SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. DATE CHECKED 877 FIRST AVE NW 877 FIRST AVE NW 877 FIRST AVE NW 877 FIRST AVE NW SIOUX CENTER, IA...
-
Page 22: Mon900382
MON900382 DWG NO. DO NOT SCALE DRAWING ITEM NO. QTY. PART NO. DESCRIPTION ITEM NO. QTY. PART NO. DESCRIPTION ITEM NO. QTY. PART NO. DESCRIPTION 1 MON700592 BODY,2050,TRK,WLD 2 MON101141 FLG,RND,9.5,7.88,5,.81,1 2 MON101207 TIGHTNR,BRG,.5,5.88 1 MON100437 CYL,HYD,2,10,PAINTED 1 MON101139 SPACER,RND,3.5,3.07,3.41 2 BLT12X212NC BLT,HEX,1/2,2-1/2,NC,G5 2 MON100450... - Page 23 MON900382 REVISIONS DWG NO. DO NOT SCALE DRAWING REV. DESCRIPTION DATE 22 55 DRAWN DATE 04-01 PROPERTY OF SIOUX AUTOMATION CENTER INC. DATE CHECKED 877 FIRST AVE NW SIOUX CENTER, IA 51250 SCALE 1:20 BREAK ALL EDGES .03 X 45 2050,TRK,BASE,ASSY DIMENSIONS ARE IN INCHES TOLERENCES UNLESS SPECIFIED...
- Page 24 MON900382 REVISIONS DWG NO. DO NOT SCALE DRAWING REV. DESCRIPTION DATE 39 22 14 13 32 SEE NOTE 1 SEE NOTE 3 25 24 23 29 28 26 27 50 33 19 17 20 18 83 76 44 22 SEE NOTE 2 69 70 77 91 82 66...
- Page 25 MON900382 REVISIONS DWG NO. DO NOT SCALE DRAWING REV. DESCRIPTION DATE APPLY WEATHER STRIP ALL AROUND DOOR OPENINGS DRAWN DATE 04-01 PROPERTY OF SIOUX AUTOMATION CENTER INC. DATE CHECKED 877 FIRST AVE NW SIOUX CENTER, IA 51250 SCALE 1:20 BREAK ALL EDGES .03 X 45 2050,TRK,BASE,ASSY DIMENSIONS ARE IN INCHES...
-
Page 26: Mon900394
MON900394 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE WARNING! AUGER ROTATION FROM REAR IF WORK MUST BE PREFORMED INSIDE MIXER, A PROTECTIVE COVER MUST BE PLACAED OVER KNIVES TO AVOID INJURY OR DEATH. 4 5 6 -REAR- ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. -
Page 27: Mon900380
MON900380 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE WARNING IF WORK MUST BE PREFORMED INSIDE MIXER, A PROTECTIVE COVER MUST BE PLACED OVER KNIVES TO AVOID INJURY OR DEATH. ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. -
Page 28: Mon900383
MON900383 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE DEL: MON101070,BLT12X312NC,SPRLK38 2313 08-03 ADD: BLT12X4NC,WSH12FLAT,NUT12LOCKNC ITEM NO. QTY. PART NO. DESCRIPTION 1 MON700597 TIGHTNR,CHAIN,8 1 MON100932 TIGHTNR,NYL,CHAIN,100 2 NUT12LOCKNC NUT,LOCK,1/2,NC,G5 1 BLT12X4NC BLT,HEX,1/2,4,NC,G5 2 WSH58FLAT WSH,FLAT,5/8 1 BLT58X412NC BLT,HEX,5/8,4-1/2,NC,G5 1 NUT58LOCKNC NUT,LOCK,5/8,NC,G5 1 OSW840253... -
Page 29: Mon900373
MON900373 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE DELETED: OSW830843, ADDED: NUT38NC, OSW840253, 1371 10-01 SPEE38, CHG'D: RPP100036 QTY 2 WAS QTY 1 SEE ECN 2313 08-03 NOTE: 1.) TENSION ON TIGHTENER SHOULD BE JUST ENOUGH TO PRODUCE SMOOTH TRAVEL OF CHAIN. OVER TIGHTENING WILL REDUCE TIGHTENER AND CHAIN LIFE. -
Page 30: Mon900374
MON900374 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE DEL: OSW830843, RPP100036, RP100547 1498 01-02 ADD: OSW840253, SPRLK38, NUT38NC DEL: MON101070,BLT12X312NC,SPRLK38,NUT58LOCKNF 2313 08-03 ADD: BLT12X4NC,WSH12FLAT,NUT12LOCKNC,NUT58LOCKNC NOTE: 1.) TENSION ON TIGHTENER SHOULD BE JUST ENOUGH TO PRODUCE SMOOTH TRAVEL OF CHAIN. OVER TIGHTENING WILL REDUCE TIGHTENER AND CHAIN LIFE. -
Page 31: Mon900381
MON900381 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE DEL; BLT58X312NC - QTY 1, NUT58LOCKNC - QTY 1 1316 09-01 ADD; BLT58X312NF - QTY 1, NUT58LOCKNF - QTY 1 SEE NOTE 1 NOTE: 1.) APPLY A THIN FILM OF GEASE BETWEEN THE SHEAR HUB AND SPROCKET AT ASSY. -
Page 32: Mon900377
MON900377 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE ITEM NO. QTY. PART NO. DESCRIPTION MON101142 HOUSING,BRG22224CJ MON101143 CAP,BRG22224CJ BRG22224CJ BRG,ROLLER,120MM,215MM,SPHER SELNA417254 SEAL,OIL,5.5,6,5,.56 DRAWN DATE 04-01 PROPERTY OF SIOUX AUTOMATION CENTER INC. CHECKED DATE 877 FIRST AVE NW SIOUX CENTER, IA 51250 SCALE BREAK ALL EDGES .03 X 45... - Page 37 SCA170079 DWG NO. REVISIONS ECN REV. DESCRIPTION DATE DO NOT SCALE DRAWING DEL: 1 SCA170080, CHG: JES422005 QTY 3 WAS 4, 4677 1-07 SCACORD185 QTY 82 WAS 96 ADD: 1 SCA170089 4841 5-07 CHG RED PUMP RUN WIRE FROM RED TO WHITE/BLK 4864 5-07 ADD: STI610809 QTY 1...
- Page 38 SCA170079 DWG NO. DO NOT SCALE DRAWING DRAWN DATE 06-05 PROPERTY OF SIOUX AUTOMATION CENTER INC. DATE CHECKED 877 FIRST AVE NW SIOUX CENTER, IA 51250 SCALE BREAK ALL EDGES .03 X 45 SWTCHBOX,JYSTK,5SWTCH,ASSY DIMENSIONS ARE IN INCHES TOLERENCES UNLESS SPECIFIED FRACTIONAL 1/32 3 PLACE...
-
Page 49: Mon700143
MON700143 REVISIONS DWG. NO. DO NOT SCALE DRAWING DATE DESCRIPTION 10-98 MON800158 WAS MON800112 1964 12-02 ADD: SPASNC14X12 QTY2 ITEM NO. QTY. PART NO. DESCRIPTION 1 MON100846 RC402,18P,9IN 1 MON800158 SPK,40,B,18,1 1 RC402CON LINK,CONN,40-2 2 SPASNC14X12 SCREW,ALLEN,1/4,1/2,NC 1 SPK40B18X114 SPK,40,B,18,1.25 DRAWN BY DATE PROPERTY OF:... -
Page 50: Mon700230
MON700230 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE MON700253 WAS MON700189 2-95 MON100955 WAS MON100251 12-00 HYD6801-6-6 WAS HYD6400-6-8 ITEM NO. QTY. PART NO. DESCRIPTION 1 MON100393 BRKT,RAM,CLY,CHUTE 1 MON100955 CYL,HYD,2,8,W/CNTRBAL,PAINTED 1 NUT34JAMNF NUT,HEX,JAM,3/4,NF,G8 2 BLT38X1CNC BLT,CARR,3/8,1,NC,G2 2 WSH38LOCK WSH,LOCK,3/8 2 NUT38NC... - Page 53 GENERAL SPECIFICATIONS 2050 TRUCK MOUNT WIDTH: MIXING CHAMBER......86” (218 cm) OVERALL........87” (221 cm) LENGTH: MIXING CHAMBER......168” (427 cm) OVERALL (BOX ONLY)........249” (632 cm) HEIGHT: (DETERMINED BY TIRE SIZE)....124” (315 cm) CAPACITY: .........508 CU/FT (14.38 m (STRUCK LEVEL)……………….406 BUSHELS UNIT WEIGHT: (BOX ONLY)…….......13500 LBS (6123 Kg) BOTTOM SECTION: .....