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MON600213 REV C - 10/05/21 URBO 6190 FEED MIXER TRUCK OPERATORS/PARTS MANUAL READ complete manual CAREFULLY OPERATION BEFORE attempting operation. REPLACEMENT PARTS 877 1 st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com...
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DATE BILL OF MATERIALS DESCRIPTION 5/10/21 MON901048 ADD NOTE FOR PART NUMBERS TO USE PRIOR TO N08550. 6/25/21 MON901108 ADD KN174724 QTY 4, KN174725 QTY 4, SPM821C7 QTY 2, SPM821R7 QTY 2 10/05/21 MON701640, MON900981, MON901025 ADD ON PAGES 51-54 AUX MIXER ELECT BOX AND SWITCH BOX ASSEMBLIES READ complete manual CAREFULLY OPERATION...
INTRODUCTION Thank you for purchasing a Turbo-Max Mixer Truck. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Your new Turbo-Max Mixer Truck is a durable, efficient and easy to use unit. Proper care and use will result in many years of service.
MODEL AND SERIAL NUMBER IDENTIFICATION Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary. READ complete manual CAREFULLY OPERATION Page # 4...
SAFETY: YOU CAN LIVE WITH IT! TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH! THIS SYMBOL MEANS ATTENTION BECOME ALERT...
SAFETY SAFETY...YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.
SAFETY TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do the job. • Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires.
SAFETY DURING OPERATION • Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. • NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the mixer at any time! • Keep hands and clothing clear of moving parts. • Do not clean, lubricate, or adjust your equipment while it is moving. • When halting operation, even periodically, set vehicle brakes, disengage PTO, shut off engine, and remove ignition key. • Be especially observant of the operating area and terrain. Watch for holes, rocks, or other hidden hazards.
SAFETY • Be sure the inside of the mixer is clear of any obstruction before operating and that all shields are in place. This includes any truck and driveline shields. Repair or replace any damaged or missing shields. Exposed shafts can grab hands and clothing and cause severe injury or death. • Use caution when working around the discharge area. Stay clear of power chute & slide tray. These are controlled from the cab and could operate without warning, creating pinch points which could cause severe injury or death.
SAFETY HIGHWAY AND TRANSPORT OPERATIONS • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. •...
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS. Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifications GRADE 2...
MIXER SETUP MIXER SETUP To avoid personal injury: The mixer floor may be slippery and the augers and reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit, place a protective cover over the augers when work inside the box is required.
MIXER OPERATION MIXER OPERATION Always refer to Equipment Safety Guidelines & Before Operation sections of this manual before operating this mixer. GENERAL • The Turbo-Max Mixer was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Sioux Automation Center, Inc.
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MIXER OPERATION MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER • Many different kinds of materials can be mixed with the Turbo-Max Mixer, but each kind of material has its own unique characteristics. • FORAGES- Chopped hay, corn silage, and finely chopped crop residue can be mixed in the mixer. Wet and heavy forages added in large volumes may require more power to mix. •...
Each hydrostatic pump is actuated by an electrical solenoid which is operated from the cab. Each hydro can be controlled independently. Charge Filter FILTER SHOWN: SAC PART # HYDP176566 Auxiliary pump Hydrostatic pumps AUXILIARY PUMP SYSTEM Located on the end of the hydrostatic pumps is a single auxiliary hydraulic gear pump.
ELECTRIC SOLENOID HYDRAULIC CONTROL VALVES The hydraulic power supplied by the auxiliary pump enters the aluminum block manifold located behind the left front panel of the mixer body. The hydraulic flow is directed to the different circuits found on the machine (e.g. discharge door, conveyor). The valves are controlled electronically from the control console located in the truck cab. In the event of power failure, the valves can be controlled manually by depressing the button located on each end of each valve.
HYDRAULIC FILTRATION Auxiliary Circuit Filtration Once hydraulic oil has circulated through the manifold valve and the hydraulic cooler, it FILTER SHOWN: exits into a filter assembly located near the FORCE AMERICA hydraulic tank. This assembly filters all of the # F3653-10C oil supplied in the auxiliary pump circuit. The filter is a ‘spin-on’...
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If in doubt as to the condition of your hydraulic oil, contact your authorized SAC Dealer or Distributor or your local hydraulic service center. A sample of the hydraulic oil can be tested with the correct testing equipment. Good condition hydraulic oil must meet the following minimum requirements.
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15. Engage the pumps after 5 minutes. Check for hydraulic leaks and verify proper operation of the machine. Reservoir Suction Strainer Specification The replacement suction strainer for the hydraulic system is as follows: SAC- HYDS25100RV3 LHA BRAND-TM-25-100-RV5 FORCE AMERICA-TFS122003 Keep the system clean! If any hose fittings are removed at any time on the hydrostatic system, it is extremely import- ant that the connection area is cleaned prior to hose removal to keep foreign material out of the system.
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Should a hydraulic hose and/or adapter require service, contact your local SAC Dealer or Distributor. Always give your Deal- er the Model Number and Serial Number of your Turbo-Max Mixer. With this information your Dealer will be able to provide specifications on the construction of the hydraulic circuit.
CONTROL CONSOLE AND DISPLAY Located beside the truck driver’s seat is the control console. The control console houses all of the main control switches necessary to operate the machine. Most machine configurations have the following switches and arrange- ments. Arrangements can vary according to chassis setups. Scale Head Control Switches Fuse/Relay Box...
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CONTROL CONSOLE AND DISPLAY Auger Master High Speed Reel Power Power Cleanout Power Switch Switch Button Switch Auger Reel Speed Speed Control Control Door Control Joystick Reversible Bunk Auxilliary Mixer Light Trnasmission Hour Switch Switch Switch Meter (Pump On) READ complete manual CAREFULLY OPERATION Page # 23 BEFORE attempting operation.
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CONTROL CONSOLE AND DISPLAY Door/Spout Control Joystick The door control joystick controls both the feed door and the flip chute (if so equipped). Fuse Relay Chassis Hour Meter READ complete manual CAREFULLY OPERATION Page # 24 BEFORE attempting operation. REPLACEMENT PARTS...
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CONTROL CONSOLE AND DISPLAY FUSE PANEL RELAY AND FUSE POSITIIONS POSITION FUSE / AMPERAGE TOP TO BOTTOM SCALE POWER / 10A POSITION RELAY TOP TO BOTTOM CONTROL PEDESTAL REVERSIBLE FAN / 15A CONTROL PEDESTAL REVERSIBLE FAN BUNK LIGHT / 10A BUNK LIGHT PUMP CONTROL / 15A PUMP CONTROL...
MAINTENANCE NORMAL SERVICE AND MAINTENANCE IMPORTANT! READ BEFORE OPERATING MIXER. INSPECT AND ADJUST • Augers and Reel for residue buildup. Clean augers and a clean reel will result in a faster and more efficient mixing of commodities. Check augers and reel and clean off residue buildup regularly. • Roller Chain Tighteners so they apply sufficient spring tension to keep roller chains running smoothly. The chain will form grooves in the tightener blocks.
1000 HOURS 7 PINTS MOBIL SCH629 OR EQUIVALANT REPLACE ANNUALLY CHANGE FILTERS FILTER PART# LOCATION INTERVAL SAC# HYD1A9021 FIRST 50 HRS THEN AUXILIARY FORCE #F3653-10C 500 HRS OR RIGHT HAND SIDE OF HYDRAULIC TANK ON RETURN LINE CIRCUIT NAPA# 1551 ANNUALLY...
TURBO-MAX 6190 AUGERS MON701686 6190 TOP AUGER REAR ROTATION FRONT FROM REAR ITEM # PART # DESCRIPTION BURN13000160 GUSSET MON104643 AUGER PADDLE MON701685 AUGER TUBE SAC14435 LEFT HAND FLIGHT SAC14436 RIGHT HAND FLIGHT MON701688 6190 BOTTOM AUGER ROTATION FRONT REAR...
MON901108 FINAL ASSEMBLY BASE COMPONENTS (REQUIRED) 6175 ITEM TURBO PART # DESCRIPTION 4X TO SUBFRAME QTY. SUBFRAME KN174724 LIGHT CONNECTOR KN174725 LIGHT GROMMET MON600203 6175 MANUAL MON900561 DECAL KIT MON900737 TRUCK LIGHT KIT SPM812C7 LED BACKUP LIGHT DO NOT WELD GUSSETS SPM821RP LED STOP LIGHT TO CHASSIS FRAME RAIL...
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MON901108 FINAL ASSEMBLY 259.00 157.00 40.00 22.50 27.50 32.75 206.00 TO CENTER C TO C MOUNT OF MOUNT CHASSIS PREP PACKAGES ITEM # QTY. PART # DESCRIPTION MIXER MOUNTS MON901052 6175 CHASSIS PREP CONTROL CONSOLE MON901030 DUAL HYDRO CONSOLE KIT PUMP MOUNTING MON901048 CHASSIS PREP PUMP MOUNTING KIT...
MON901044 BODY TIEDOWN MOUNTS 178.00 CENTER TO CENTER OF MOUNTS 6175 32.75 MOUNT 210.75 C L MOUNT 184.00 CENTER TO CENTER OF MOUNTS 6197 4X .50 38.25 C L MOUNT 222.25 C L MOUNT 10 2 ITEM # PART # DESCRIPTION BLT34X212NC 3/4X2-1/2 BOLT...
MON900948-1 AUXILLIARY HYDRAULIC ASSEMBLY FOR SLIDE TRAY & DOOR REPLACEMENT BREATHER CAP PART # IS HYDAS10XL FROM PORT 'T' VALVE ASSY TO PORT 'P' VALVE ASSY FROM TANK TO PUMP INLET BRAND NAME PART NUMBER ® ® ® ® •...
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6197 MOUNTING ORIENTATION (LOOKING AT VALVE FROM BEHIND DISCHARGE) TO HYD CYLINDERS VALVE WITH MON900948-1 AUXILLIARY HYDRAULIC ASSEMBLY LOAD CHECK (SLIDE TRAY CIRCUIT) FOR SLIDE TRAY & DOOR MON800591 2 BANK VALVE W/ CHECK PRESSURE FROM TO HYD CYLINDERS PUMP - PORT 'P' 6175 MOUNTING ORIENTATION RETURN TO TANK PORT 'T' (LOOKING AT VALVE FROM BEHIND DISCHARGE)
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MON900941-1 SPLIT DRIVE HYDRO ASSEMBLY FROM AUGER MOTOR CASE DRAIN FROM AUG BREATHER CAP PART # HYDAS10XL SIGHT GLASS PART # STI702230 FROM HYD OIL COOLER FROM HYD OIL COOLER TO HYD OIL RESERVOIR (OUTLET) TO HYDRO CHARGE PUMP INLET FROM PUMP CASE DRAIN (INLET)
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MON900941-1 SPLIT DRIVE HYDRO ASSEMBLY PUMP 1 TO HYD OIL COOLER PUMP 2 TO REEL MOTOR PORT A (RETURN) PUMP 2 TO AUGER MOTOR PORT L (RETURN) FROM HYD OIL RESERVOIR PUMP 2 NOTE: CONNECT WIRE HARNESS WITH ORANGE TO REEL MOTOR WIRE TO PUMP 1, CONNECT WIRE HARNESS PORT B WITH BLUE WIRE TO PUMP 2.
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MON900941-1 SPLIT DRIVE HYDRO ASSEMBLY NOTE: LOOP FLUSH VALVE MUST BE PROPERLY ADJUSTED TO 1.5-2 GPM OF FLOW AT HIGH IDLE AND AT LEAST 150 PSI OF CHARGE PRESSURE AT LOW IDLE WITH AUGER CIRCUIT PUMP FULLY STROKED. TO PORT A PUMP 2 (RETURN) TO HYD OIL...
MON901048 PUMP MOUNTING KIT * = USED ON N08550 AND LATER. NOTE: ON UNITS PRIOR TO N08550 USE MON900420 INSTEAD OF MON900218 AND USE PTO3-4-84-1 INSTEAD OF MON104315 TORQUE BOLTS TO 44 FT-LBS 39 40 24 ITEM # PART # DESCRIPTION MON800592 HYDRO PUMP...
MON901028 HYDRO CONTROL CONSOLE ASSEMBLY 35 21 11 36 19 37 NOTES: MOUNT PEDESTAL AS FAR REARWARD IN CAB AS POSSIBLE. ARM SHOULD REST ON CONSOLE COMFORTABLY. ROUTE WIRE HARNESS THROUGH ARMREST CONSOLE AND DOWN THE LEG TO THE ELECTRICAL CENTER. MOUNT THE 100 AMP FUSE IN THE BATTERY BOX AND ROUTE BATTERY CABLES TO THE BATTERY.
SWITCH BOX ASSEMBLY MON901025 DUAL HYDO TURBO MAX SWITCH BOX ASSEMBLY 14 13 NOTES: REMOVE THE MOUNTING FEET FROM THE PUMP CONTROL BOX BY REMOVING THE TOP COVER TO ACCESS THE SCREWS FROM THE INSIDE. WHILE THE COVER IS OPEN, FOLLOW THE INSTRUCTIONS FOUND ON PRINT MON900995 TO SET THE MIN/MAX OUTPUTS AND ALSO TO ADD THE JUMPER WIRE FOR THE CLEANOUT.
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SWITCH BOX ASSEMBLY WIRE HARNESS MON701640 TANDEM HYDRO 2 CONTROL WIRE HARNESS READ complete manual CAREFULLY OPERATION Page # 54 BEFORE attempting operation. REPLACEMENT PARTS...
MAN02360 TURBO-MAX TRUCK SPECIFICATIONS MODEL 6150 6160 6175 6190 CAPACITIES 500 ft 600 ft 750 ft Mixing Capacity 900 ft3 Payload Capacity 15000 lbs 18000 lbs 22500 lbs 27000 LBS Unit Weight 13400 lbs 17600/19400 lbs 22500 lbs 23500 LBS DIMENSIONS A- Overall Height 119"...
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SIOUX AUTOMATION CENTER, INC.(Hereafter noted as SAC) warrants to the original purchaser of a new 6100 Series Turbo-Max feed mixer from an authorized SAC dealer that the product and the components thereof manufactured by SAC are free from defects in material and workmanship at the time of shipment.
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This warranty does not cover the cost of labor, parts or transportation charges when any party other than SAC performs the replacement or repair of parts claimed to be defective, nor shall this warranty apply to an SAC product upon which any alterations or repairs other than normal maintenance have been made without the written approval of SAC.