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MON600195 REV L 8/28/17 URBO 6141 TRUCK OPERATORS/PARTS MANUAL READ complete manual CAREFULLY OPERATION BEFORE attempting operation. REPLACEMENT PARTS 877 1 st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com...
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DATE BILL OF MATERIALS DESCRIPTION 7/30/13 MON701365 REPLACE SAC75094 DRIVE ASSEMBLY WITH MON701365 DRIVE ASSEMBLY ALSO UPDATE DRIVELINE INFORMATION 7/14/14 MON900745, MON900987 & UPDATED ALL GRAPHICS AND BOM’S AND MON900989 ADDED MON900987 & MON900989 12/30/14 REVIEWED ALL ASSEMBLY PRINTS UPDATED ALL GRAPHICS AND BOM’S AS NEEDED 12/14/15 REVIEWED ALL TEXT AND UPDATED ALL GRAPHICS AND BOM’S AS...
INTRODUCTION Thank you for purchasing a Turbo-Max Mixer Truck. We feel you have made a wise choice and hope you are completely satisfi ed with your new piece of equipment. Your new Turbo-Max Mixer Truck is a durable, effi cient and easy to use unit. Proper care and use will result in many years of service.
MODEL AND SERIAL NUMBER IDENTIFICATION Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary. Page # 4...
SAFETY: YOU CAN LIVE WITH IT! TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH! THIS SYMBOL MEANS ATTENTION BECOME ALERT...
SAFETY EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section.
SAFETY TIRE SAFETY • Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death. • Do not attempt to mount a tire unless you have proper equipment and experience to do the job. •...
SAFETY DURING OPERATION • Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.
SAFETY • Be sure the inside of the mixer is clear of any obstruction before operating and that all shields are in place. This includes any truck and driveline shields. Repair or replace any damaged or missing shields. Exposed shafts can grab hands and clothing and cause severe injury or death. •...
SAFETY HIGHWAY AND TRANSPORT OPERATIONS • Comply with state and local laws governing highway safety and movement of farm machinery on public roads. • Use approved accessory lighting, fl ags and necessary warning devices to protect operators of other vehicles on highway during transport.
BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAP SCREWS. Tighten all bolts to torques specifi ed in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specifi ed, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts * Torque Specifi cations GRADE 2...
MIXER SETUP MIXER SETUP To avoid personal injury: The mixer fl oor may be slippery and the augers and reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit, place a protective cover over the augers when work inside the box is required.
MIXER OPERATION MIXER OPERATION Always refer to Equipment Safety Guidelines & Before Operation sections of this manual before operating this mixer. GENERAL • The Turbo-Max Mixer was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Sioux Automation Center, Inc.
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MIXER OPERATION MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER • Many diff erent kinds of materials can be mixed with the Turbo-Max Mixer, but each kind of material has its own unique characteristics. • FORAGES- Chopped hay, corn silage, and fi nely chopped crop residue can be mixed in the mixer. Wet and heavy forages added in large volumes may require more power to mix.
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PTO CONTROL CONSOLE AND DISPLAY Located beside the truck driver’s seat is the control console. The control console houses all of the main control switches necessary to operate the machine. Most machine confi gurations have the following switches and arrange- ments.
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PTO CONTROL CONSOLE AND DISPLAY The PTO on/off switch turns the PTO on and off which in turn drives the augers and reel. The speed of the augers and reel are directly controlled by engine RPM. The auxiliary shift switch is used to change the gear range of the auxiliary transmission of the truck chassis (If so equipped).
CONTROL CONSOLE AND DISPLAY Door/Spout Control Joystick The door control joystick controls both the feed door and the fl ip chute (if so equipped). Fuse Relay Chassis Hour Meter Page # 18...
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CONTROL CONSOLE AND DISPLAY FUSE PANEL RELAY AND FUSE POSITIONS POSITION FUSE / AMPERAGE TOP TO BOTTOM SCALE POWER / 10A POSITION RELAY TOP TO BOTTOM CONTROL PEDESTAL REVERSIBLE FAN / 15A CONTROL PEDESTAL REVERSIBLE FAN BUNK LIGHT / 10A BUNK LIGHT PTO CONTROL / 15A PTO CONTROL...
MAINTENANCE INSPECTION AND ADJUSTMENTS IMPORTANT! READ BEFORE OPERATING MIXER. INSPECT AND ADJUST • Augers and Reel for residue buildup. Clean augers and a clean reel will result in a faster and more effi cient mixing of commodities. Check augers and reel and clean off residue buildup regularly. •...
LUBRICATION • It is extremely important that the following lubrication schedule be followed: Bearings: use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks.
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MON900824: 3-1/2” SQUARE TUBE REEL ASSEMBLY NOTE: THE REEL ASSEMBLY ON THIS PAGE WAS USED IN UNITS BUILT PRIOR TO AUGUST OF 2015. ITEM # PART # DESCRIPTION BLT12X512NC 1/5X5-1/2 BOLT MON102778 SPACER MON300011 SPRING MON701124-3 3-1/2” CROSS TUBE MON701304 6141 REEL WELDMENT MON900721-3 3-1/2”...
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MON900721-3: 3-1/2” WIPER TUBE ASSEMBLY NOTE: THE TUBE ASSEMBLY ON THIS PAGE WAS USED IN UNITS BUILT PRIOR TO AUGUST OF 2015. ITEM # PART # DESCRIPTION BLT14X1NC 1/4X1 BOLT MON102770 WIPER MON701123-3 3-1/2” WIPER TUBE NUT14NC 1/4” NUT SAC73330 WIPER WSH14FLAT 1/4”...
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MON900840 6141 TURBO REEL ASSEMBLY NOTE: THE REEL AND PADDLE ASSEMBLIES ON THESE PAGES WERE USED IN UNITS BUILT PRIOR TO AUGUST OF 2015. ITEM # PART # DESCRIPTION MON701326 TURBO REEL WELDMENT MON900842 PADDLE ASSEMBLY Page # 34...
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MON901033 34” PADDLE ASSEMBLY * THIS PADDLE ASSEMBLY IS A DIRECT REPLACEMENT FOR MON900842. PLASTIC WIPERS ARE NOT INTERCHANGEABLE. ITEM # PART # DESCRIPTION BLT12X112CNC 1/2X1-1/2 CARRIAGE BOLT BLT12X112NF 1/2X1-1/2 FINE THD G8 BOLT MON104250 34” WIPER MON701648 34” PADDLE NUT12LOCKNC 1/2”...
MON900745 6141 FINAL ASSEMBLY BODY MOUNT COMPONENTS (REQUIRED) BODY MOUNT COMPONENTS (REQUIRED) ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION BLT14X2NC 1/4X2 BOLT NUT34NC 3/4” NUT BLT34X212NC 3/4X2-1/2 BOLT NUT516LOCKNC 5/16” LOCK NUT BLT516X34CNC 5/16X3/4 CARRIAGE BOLT NUT516NC 5/16”...
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MON900745 6141 FINAL ASSEMBLY SALES DRIVEN PACKAGES ITEM # PART # DESCRIPTION MON800500 6141 STANDARD BASE ASSEMBLY MON800500-1 6141 TURBO BASE ASSEMBLY MON800501 6141 STANDARD BASE ASSEMBLY SS BASE ASSEMBLY MON800501-1 6141 TURBO BASE ASSEMBLY SS MON900744-2 6141 STANDARD BASE TRUCK ASSY MON900744-3 6141 TURBO BASE TRUCK ASSY DRIVE PACKAGE...
HYDRAULICS BREAKDOWN ELECTRIC SELECTOR ASSEMBLY FOR SLIDE TRAY (SAC75095) ITEM # ITEM # PART # DESCRIPTION PART # DESCRIPTION BLT38X114NC 3/8X1-1/4 BOLT SAC74188 POWER UNIT MOUNT BLT38X1NC 3/8X1 BOLT SP10X34TS #10X3/4 SELF TAPPING SCREW BLT516X34NC 5/16X3/4 BOLT SP14X1TS 1/4X1 SELF TAPPING SCREW DEC623 POWER WASH DECAL SPCABLETIEHVY30 HEAVY CABLE TIE...
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HYDRAULICS BREAKDOWN 2 VALVE 12 VOLT DC HYDRAULIC POWER UNIT (MON701335) ITEM # PART # DESCRIPTION BLT516X34NC 5/16X3/4 BOLT JES31034 WEATHERPACK TERMINAL JES38046 4 SHROUD WEATHERPACK CONNECTOR JES39001 14GA WEATHERPACK SEAL JES453385 TERMINAL RING SAC73823 12VOLT 2 VALVE POWER UNIT WSH516LOCK 5/16”...
APPENDIX OIL SPECIFICATIONS FOR DROP GEARBOX OIL CHANGE: After initial 100 hours, then every 1000 hours or annually thereafter. These intervals may be modifi ed depending on the actual operating conditions. If used on seasonal equipment, it is recommended that the oil be changed at the end of each season to remove moisture and corrosive contaminants.
NOTE: THE CONTROL BOX ASSEMBLIES ON THIS CONTROL BOX ASSEMBLIES PAGE WERE USED IN UNITS BUILT PRIOR TO 2015. SLIDE TRAY SWITCH ASSEMBLY (SCA170075) ITEM # PART # DESCRIPTION JESAG10A 1/4X1 FUSE JES422005 BUTT CONNECTOR JES452145 RING TERMINAL JES461065 FORK TERMINAL JES6624 ROMEX CONNECTOR JESYELFEMALEI...
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SAC75836 DS TRUCK REMOTE SCALE KIT NOTE: THE SCALE KIT ON THIS PAGE WAS USED IN UNITS BUILT PRIOR TO AUGUST OF 2015. ITEM PART # DESCRIPTION BLT14X34NC 1/4X3/4 BOLT BLT516X112NC 5/16X1-1/2 BOLT BLT516X1NC 5/16X1 BOLT JES452385 16-14 TERMINAL RING NUT14NC 1/4”...
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