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Rankam GR3055-014684 Assembly & Operating Instructions

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Hybrid Grill
Infrared, Gas & Charcoal Cooking System
Models Number:
GR3055-014684
ASSEMBLY & OPERATING INSTRUCTIONS
This instruction manual contains important information necessary for the
proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling/using
the appliance.
Follow all warnings and instructions when using the appliance.
Keep this manual for further reference
For Outdoor Use Only
1 of 43
20111206 – Ver7

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  • Page 1 Hybrid Grill Infrared, Gas & Charcoal Cooking System Models Number: GR3055-014684 ASSEMBLY & OPERATING INSTRUCTIONS For Outdoor Use Only This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling/using the appliance.

  • Page 2: Safety Labels

    DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department WARNING 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
  • Page 3 GAS GRILL GENERAL WARNINGS WARNING This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area. This outdoor cooking gas appliance is not intended to be installed in or on boats. This appliance is not intended to be installed in or on recreational vehicles.

  • Page 4: Lp Gas Cylinder

    USE OF LP GAS CYLINDER AND INSTALLATION BEFORE INSTALLING: The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

  • Page 5: Installing Gas Cylinder

    DANGER DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads. The Type 1 valve can be indentified with the large external threads on the valve outlet. DO NOT connect to a propane cylinder exceeding this capacity. DO NOT connect to a cylinder that uses any other type of valve connection device.

  • Page 6: Connection Procedures

    WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. Replacement pressure regulators and hose assemblies must be those specified by the grill manufacturer. Do not attempt to connect it to any other fuel supply source. Do not attempt to adjust or repair the regulator.
  • Page 7 LEAK TEST WARNING DO NOT SMOKE WHILE CONDUCTING LEAK TEST. NEVER PERFORM LEAK TEST WITH AN OPEN FLAME. Perform test OUTDOORS only in a well ventilated area. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the appliance being operational.

  • Page 8: Lighting Instructions

    LIGHTING INSTRUCTIONS BEFORE LIGHTING WARNING Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used.

  • Page 9: Match Lighting The Side Burner

    LIGHTING THE SIDE BURNER (Side burner): DANGER Never close the SIDE BURNER LID during operation 1. Read all instructions before lighting. 2. Open lid during lighting. 3. Push and turn main burner knob slowly to HI. The side burner should light immediately. 4.

  • Page 10: Flame Characteristics

    DANGER Keep your face and hands as far away from the grill as possible when lighting it. FLAME CHARACTERISTICS This procedure outlines how to check for proper burner flame characteristics. Burner flames should be blue and stable with little yellow tips, with no excessive noise, or lifting.
  • Page 11 You should inspect the burners at least once a year or immediately after any of the following conditions occur: The smell of gas in conjunction with the burner flames appearing yellow. The grill does not reach temperature. The grill heats unevenly. The burners make popping noises.
  • Page 12 When an appliance is supplied on casters and is connected to the supply piping by means of a connector for movable appliances, the operator shall be aware there is a restraint on the appliance and, if disconnection of the restraint is necessary, to reconnect this restraint after the appliance has been returned to its originally installed position.

  • Page 13: Charcoal Grill General Warnings

    CHARCOAL GRILL GENERAL WARNINGS WARNING The maximum weight of charcoal to be used is 3.3lb (1.5kg). Too much charcoal may cause the gas component to over heat and malfunction. The charcoal chamber is for charcoal cooking only. Gas grill and side burner cannot be used for charcoal cooking.

  • Page 14: Preparation For Use & Lighting Instructions

    distance from hot steam and flame flare-ups. Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials. Never raise or lower charcoal grate when water is smoking as hot water may splash onto coals. Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.
  • Page 15 IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5. If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 3.3 lb(1.5 kg ) of charcoal.
  • Page 16 Grilling/Searing Step 1 Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the charcoal side of the Hybrid Grill (see “Adding Charcoal/Wood During Cooking” section of this manual). WARNING Use only a high grade plain charcoal or charcoal/wood mixture. If using a Charcoal Chimney Starter, follow “Operating Instruction Step 4”...

  • Page 17: Flavoring Wood

    Step 5 Place food on cooking grates and close grill lid. Always use a meat thermometer to ensure food is fully cooked before removing from grill. Step 6 Allow grill to cool completely, and then follow instructions in the “After-Use Safety” and “Proper Care &...

  • Page 18: Adding Charcoal/Wood During Cooking

    Adding Charcoal/Wood During Cooking Additional charcoal and/or wood may be required to maintain or increase cooking temperature. Step 1 Stand back and carefully open grill lid. Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. Step 2 Wearing oven mitts/gloves, use charcoal tray adjuster to place charcoal tray at the lowest level of cooking chamber.

  • Page 19: Proper Care And Maintenance

    Proper Care & Maintenance Cure your grill periodically throughout the year to protect against excessive rust. To protect your grill from excessive rust, the unit must be properly cured and covered at all times when not in use. Wash cooking grates with hot, soapy water, rinse well and dry. Lightly coat grates with vegetable oil or vegetable oil spray.

  • Page 20: Product Diagram

    Product diagram 20 of 43 20111206-Ver7...

  • Page 21: Component List

    Component List 1. Grill Body & 2 Lids 2. Lid Handle 3. Charcoal Chimney 4. Chimney Lid Qty: 1 set Qty: 2 pcs Qty: 1 pc Qty: 1 pc 5. Charcoal Door Knob 6. Charcoal Grate Lifter 7. Charcoal Door Lock 8.Side Burner Plate Hanger...
  • Page 22 21. Left Leg Panel 22.Right Leg Panel 23.Left Shelf 24. Right Shelf Qty : 1 pc Qty: 1 pc Qty: 1 pc Qty: 2 pcs 25.Heat Distribution Plate 26. Cart Brace 27.Wheel 28.Shelf Brace Qty: 3 pcs Qty: 2 pcs Qty: 2 pcs Qty: 2pcs 29.Grease Cup...

  • Page 23: Hardware List

    Hardware List Item No. Item name Diagram M6 X 35mm Bolt (Black) M6 X 15mm Bolt (Black) M6 X 12mm Bolt (Black) M6 X 12mm Bolt (Sliver) M5 X 10mm Bolt (Black) M6 X 12mm Hexagonal Bolt M6 Locking Nut M10 Locking Nut M6 Nut (Black) M8 Cap Nut...
  • Page 24 Hardware List M6 Cap Nut Cotter Pin Wing Screw Spring Insulation Washer M10 Washer M12 Washer Hinge Pin Screwdriver Hex Nut Wrench 24 of 43 20111206-Ver7...

  • Page 25: Assembly Procedures

    Assembly Procedures Step 1. Attach Left Wheel Leg(#17) and Right Wheel Leg(#18) on Left Shelf(#23) as shown by using 4 pcs of M5x10mm Bolts (#E). Step 2.Attach the Left Leg Panel (#21) as shown by using 6 pcs of M5x10mm Bolts (#E). 25 of 43 20111206-Ver7...
  • Page 26 Step 3.Insert the Wheel Axle (#38) through the Wheels (#27) and M12 Washer (#Q). Use the Hex Nut Wrench (#T) to fasten on the left leg. After the Wheel Axle is secured, attach the Wheel Cover (#39) on the wheel. Step 4.
  • Page 27 Step 5. Attach the Right Shelf (#24) as shown and secure with 4 pcs of M6x12mm Bolts (#C). Step 6. Attach the Shelf Brace (#28) on the right leg as shown using 8pcs of M5x10mm Bolts (#E). 27 of 43 20111206-Ver7...
  • Page 28 Step 7. Screw the Leg Adjuster (#30) into the hole provided on each right leg bottom. The Leg Adjuster provides the function of grill leveling adjustment. Step 8. Connect the left and right leg units together using the Cart Brace (#26) as shown using 8 pcs of M6x12mm Bolts (#C).
  • Page 29 Step 9. This step should be done by at least 2 people. Lift up the Grill Body (#1) and put on the top of the leg unit. The grill body and leg unit is secured by 6 pcs of M6x12mm Bolt(#C) as shown.
  • Page 30 Step 11.Secure the two lids to the Grill Body (#1) by connecting the Upper Lid Hinge (#32) and the Lower Lid Hinge (#31) together using the Hinge Pin (#R) and Cotter Pin (#L) as shown. Note that the lid (2) has a chimney hole on the right side (ie. Charcoal chamber). Right Side Step 12.
  • Page 31 Step 13. Insert the Charcoal Chimney (#3) through the Lid Chimney hole from inside the lid. The Chimney is secured by 2 pcs of M6x12mm Bolt (#C) and M6 Nut (#I). Attach Chimney Lid (#4) on the top of the chimney by using a Spring (#N) and M8 Cap Nut (#J). Step 14.
  • Page 32 Step 15.Open the lid at charcoal chamber. Attach the Air Vent (#33) with an M6x12mm screw (#C) and M6 Locking Nut (#G) as shown. Step 16. Attach the Grill Handle (#9) to the right side of grill body using 4 pcs of M6x12mm Hexagonal Bolt(#F).
  • Page 33 Step 17. Attach the Side Burner Hanger(#8) to the upper left side of grill body by using 4 pcs of M6x12mm Bolt (#C) and M6 Nut (# I). Attach the Gas Tank Block Bar (#37) to the lower left side of grill body by using a Wing Screw (#M).
  • Page 34 Step 19.Attach the Side Burner (#10) onto the Side Burner Hanger(#8) as shown in diagram below. Step 20.Secure the Side Burner (#10) in place by inserting 2pcs of M6x12mm Bolts(#C) into holes A, B as shown. 34 of 43 20111206-Ver7...
  • Page 35 Step 21. Installation of Side Burner component ** IMPORTANT NOTE: PLEASE REFER ENCLOSED APPENDIX FOR MORE DETAIL OF SIDE BURNER ASSEMBLY AND CHECK. THE APPENDIX ALSO COVERS ASSEMBLY STEP 21 TO STEP 25 THAT YOU CAN FOLLOW THE INSTRUCTIONS DIRECTLY. WE STRONGLY RECOMMEND YOU READ THROUGH THE APPENDIX BEFORE THE SIDE BURNER ASSEMBLY** 1.
  • Page 36 Step 23. Open the side burner lid. Remove the pre-attached screws in the side burner valve. Attach the Side Burner Control Panel (#12) on the Side burner valve as shown in illustration 1 and 2. As shown in illustration 3, hold the valve in position and move up slightly per step 01, then fasten the pre-attached screws securely per step 02.
  • Page 37 Step 24. Attach the Control Panel (#12) on the side burner. ***** NOTE: Do don’t over twist tubing and wires of this unit during the assembly***** Step 25. Fasten the Side Burner Control Panel (#12) by using 2 pcs of M6x12 mm Bolt (#C) as shown.
  • Page 38 Step 26. Attach the Burner Knobs (#36) on each burner valve. Step 27. Pull out the charcoal grease tray which has been placed at the grill body bottom on the back side. Attach the Charcoal Grease Tray Handle (#35) by using 2 pcs of M6x12mm Bolts (C) 38 of 43 20111206-Ver7...
  • Page 39 Step 28. Open the side burner lid. Place the Side Burner Cooking Grate (#13) Step 29. Place the Heat Distribution Plate(#25) and Gas Grill Cooking Grate(#15)in the gas grill chamber. These Gas Grill Cooking Grates are coated with porcelain. Also place the Charcoal Grill Cooking Grate (#16) in the charcoal grill chamber.
  • Page 40 Step 30. Install the Warming Racks (#14) into each grill chamber as shown. These warming racks are secured by 2 pcs of M6 Cap Nut (K) and 2 pcs of M6 Nut (I). Step 31. Remove the pre-attached nut from Thermometer(#42). Attach the thermometers on each lid as shown.
  • Page 41 Step 32. Install the Grease Cup (#29) to the back of gas grill chamber. Step 33. Install the Side Burner Grease Tray(#34) to the bottom of side burner. 41 of 43 20111206-Ver7...
  • Page 42 Step 34. The Cooking Grate Lifter(#43) is provided for taking out the cooking grate if needed. Congratulations! Assembly is Complete 42 of 43 20111206-Ver7...

  • Page 43: Limited Warranty

    For assistance, contact customer service at or at (888) 837-1380, Mon to Fri, 8:00am – 5:00pm Pacific Standard time Manufacturer information Rankam Metal Products Manufactory Ltd. Address: 18/F,. New Lee Wah Centre, 88 Tokwawan Road, Kowloon, Hong Kong. 43 of 43...

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