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Rankam GR2264401-GS-00 Assembly & Operating Instructions

5-burner gas grill
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Model number: GR2264401-GS-00 /
GR2264402-GS-00 / GR2264403-GS-00
ASSEMBLY & OPERATING INSTRUCTIONS
 This instruction manual contains important information necessary for the
proper assembly and safe use of the appliance.
 Read and follow all warnings and instructions before assembling/using the
appliance.
 Failure to follow these instructions and warnings could result in damage to the
product or injury to the user.
 Keep this manual for further reference.
DO NOT return product to the retail store!!
For assistance, contact customer service at
or at (888) 837-1380, Mon to Fri, 8:00am – 5:00pm Pacific Standard time
5-BURNER GAS GRILL
For Outdoor Use Only
Should you encounter any problem,
CALL US FIRST.
WE CAN HELP.
1 of 32
customerservice@rankam.com
20170126-Ver.1.0

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Summary of Contents for Rankam GR2264401-GS-00

  • Page 1 5-BURNER GAS GRILL Model number: GR2264401-GS-00 / GR2264402-GS-00 / GR2264403-GS-00 ASSEMBLY & OPERATING INSTRUCTIONS For Outdoor Use Only  This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.  Read and follow all warnings and instructions before assembling/using the appliance.

  • Page 2: Prop 65 Warning

    WARNINGS SAFETY LABELS DANGER: Indicates an imminent hazardous situation which if not avoided will result in death or serious injury. WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
  • Page 3 WARNING  This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area.  This outdoor cooking gas appliance is not intended to be installed in or on boats. This appliance is not intended to be installed in or on recreational vehicles.

  • Page 4: Before Installing

    USE AND INSTALLATION OF LP GAS CYLINDER (PROPANE TANK) BEFORE INSTALLING: The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
  • Page 5 DANGER  DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads. The Type 1 valve can be identified with the large external threads on the valve outlet.  DO NOT connect to a propane cylinder exceeding its capacity. ...

  • Page 6: Installing Gas Cylinder

    INSTALLING GAS CYLINDER 1. Check that the cylinder valve is closed by turning the knob in clockwise. 2. Place the cylinder into cylinder hole and tighten the fixing bolt. Place cylinder such that the valve opening faces the left side burner in such a way that the hose is not kinked/damaged. 3.

  • Page 7: Connection Procedures

    CONNECTION PROCEDURES Make sure the tank valve is closed (turn valve clockwise until tight). Check the tank valve to insure it has the proper external male threads. Make sure all burner valves are turned OFF. Inspect valve connections, port, and regulator assembly.

  • Page 8: Product Diagram

    PRODUCT DIAGRAM 8 of 32 20170126-Ver.1.0...

  • Page 9: Component List

    COMPONENT LIST 1. Warming Rack 2. Cooking Grate 3. Flame Tamer Qty: 1pc Qty: 3pcs Qty: 5pcs 4. Grill Body Assembly 5. Door Handle Bezel 6. Left Side Table Qty: 1pc Qty: 4pcs Qty: 1pc 7. Left Side Table Panel 8.
  • Page 10 13. Grease Collecting Tray 14. Left Cart Side Panel 15. Tank Heat Shield Assembly Qty: 1pc Qty: 1pc Qty: 1pc 16. Cart Rack 17. Rear Cart Assembly 18. Bottom Cart Panel Assembly Qty: 1pc Qty: 1pc Qty: 1pc 19. Right Cart Side Panel 20.

  • Page 11: Hardware List

    HARDWARE LIST Item No. Item name Diagram Phillips Head Screwdriver M4x10mm Bolt (Black) M6x12mm Bolt (Black) Hex Nut Wrench M4x10mm Bolt (Silver) M6x12mm Bolt (Silver) LR6/AA Battery Note: For Bolt F, 20 pcs are stored in the hardware pack, and 8 pcs have been pre-attached on the related components.
  • Page 12 Replacement Part List (I) 12 of 32 20170126-Ver.1.0...
  • Page 13 Replacement Part List (II) Part Part Name Part Part Name Number Number Warming Rack Cooking Grate Flame Tamer Grill Body Assembly Grill Body – Lid Grill Body – Thermometer Grill Body – Thermometer Bezel Grill Body – Lid Handle Bezel Grill Body –...

  • Page 14: Assembly Procedures

    ASSEMBLY PROCEDURES Step 1 Connect the Front Cart Assembly (20) and Rear Cart Assembly (17) with 4 pcs Cart Frame Connecting Tube (21) then secure them with 8 pcs M6x12 Bolts Black (C). Do not fully tighten the bolts. Step 2 Attach the Left Cart Side Panel Assembly (14) to the cart assembly using 4 pcs M6x12 Bolts Black (C).
  • Page 15 Step 3. Attach the Right Cart Panel (19) to the cart assembly using 4 pcs M6x12 Bolts Black (C). Do not fully tighten the bolts. Step 4 Attach the Bottom Cart Panel Assembly (18) to the cart assembly using 10 pcs M6x12 bolts Black (C). Fully tighten all the bolts in the cart assembly. 15 of 32 20170126-Ver.1.0...
  • Page 16 Step 5 nsert the Locking Casters (9) into the threaded holes on the bottom of the cart assembly. Use the Hex Nut Wrench (D) to tighten the caster by turning in clockwise until it is fully secured. Step 6 Lock all 4 locking casters to prevent the unit moving by stepping the pedals downwards.
  • Page 17 Step 7 Attach the Left Door Assembly (23) and Right Door Assembly (8) to the cart assembly using 8 pcs M4x10 bolts Silver (E). Remark: Do not tighten the bolts until all the holes on the hinges are aligned and match with the cart assembly.
  • Page 18 Step 9 Attach the Tank Heat Shield (15) to the cart assembly using 4 pcs M4x10 bolts Black (B). Fully tighten all the bolts in the cart assembly. Step 10 This step needs two people to complete! Keep all 4 pcs caster locked. Install 4 pcs of M6x12mm bolts Silver (F) on the cart assembly and adjust to 3/16”...
  • Page 19 Step 11 Attach the Right Side Table Panel (11) to the Right Side Table Assembly (10) using 2 pcs M6x12mm bolts Silver (F). Step 12 Loosen 4 pcs pre-attached bolts M6x12mm bolts Silver (F) on the right side of the grill body and adjust to 3/16” clearance as shown. Position the holes on the right side table assembly through the bolts at grill body as shown below.
  • Page 20 Step 13 Attach the Left Side Table Panel (7) to the Left Side Table (6) using 2 pcs M6x12mm bolts Silver (F). Step 14 Loosen 4 pcs pre-attached bolts M6x12mm bolts Silver (F) on the left side of the grill body and adjust to 3/16” clearance as shown. Position the holes on the left side table assembly through the bolts at grill body as shown below.
  • Page 21 Step 15: Slide the Grease Collecting Tray (13) into the holding bracket at the bottom of the grill body. Be sure the handle is facing outward. Step 16: Slide the Grease Cup (12) into the holding bracket at the bottom of the drip tray.
  • Page 22 Step 17: Place the Warming Rack (1), Cooking Grates (2), Flame Tamers (3) on the grill as shown. Step 18. Install a LR6/AA Battery (G) into the igniter. Make sure the positive polarity of the battery pointing towards the igniter cap. 22 of 32 20170126-Ver.1.0...
  • Page 23 Step 19. Your unit is fully assembled! Make sure to read and follow the Instruction Manual before using this appliance. 23 of 32 20170126-Ver.1.0...

  • Page 24: Before Testing

    LEAK TEST GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the entire system for leaks following the procedures listed below.

  • Page 25: Lighting Instructions

    3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings. 4. Turn the gas back on and recheck. 5. Should gas continue to leak from any of the fittings, turn off the gas supply and contact customer service department at (888) 837-1380, 8 a.m.
  • Page 26 If ignition does NOT occur in 5 seconds, turn the burner control knob off, wait 5 minutes to allow gas to dissipate. Repeat the lighting procedure. Repeat above steps to light each burner individually. To turn burners off, turn the control knobs clockwise until they lock in the OFF position. USING MATCH HOLDER TO LIGHT BURNER Turn OFF all burner valves.

  • Page 27: Flame Characteristics

    FLAME CHARACTERISTICS This procedure outlines how to check for proper burner flame characteristics. Burner flames should be blue and stable with little yellow tips, with no excessive noise, or lifting. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates too much air.

  • Page 28: Burner Cleaning

    Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction that could result in a fire in and around burner tubes. This type of fire is known as flashback and can cause serious damage to your grill and create an unsafe operating condition for the user.

  • Page 29: Main Burner Replacement

    MAIN BURNER REPLACEMENT 1. Remove the flame tamer. 2. Remove the burner cotter pin as shown. 3. Remove the burner fixing pin. 4. Remove the burner from the grill body. Step 2 Step 4 TO REINSTALL THE MAIN BURNERS: 1. Insert the burner into the burner valve. 2.
  • Page 30 PROPERLY INSTALL THE BURNER Firmly seat the valve orifice into the burner tube. Make sure the valve orifice is inserted STRAIGHTLY into the burner tube. Burner flames will be yellow, with excessive noise, lifting or flash back if the burner is not installed properly.

  • Page 31: Troubleshooting

    TROUBLE SHOOTING Problem: Possible Causes: Corrective Actions: Burner will not 1. LP cylinder fuel is used up. 1. Change a new full LP cylinder. light 2. Electrode tip not in proper 2. Tip of electrode should be pointing position. toward gas port opening on burner. 3.

  • Page 32: Limited Warranty

    For assistance, contact customer service at customerservice@rankam.com or at (888) 837-1380, Mon to Fri, 8:00am – 5:00pm Pacific Standard time Manufacturer information Rankam (China) Manufacturing Company Limited Address: 18/F,. New Lee Wah Centre, 88 Tokwawan Road, Kowloon, Hong Kong. 32 of 32 20170126-Ver.1.0...

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Gr2264402-gs-00Gr2264403-gs-00

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