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Rankam GR2234801-MM-00 Assembly & Operating Instructions

2-burner patio gas grill
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2-BURNER PATIO GAS GRILL
Model number:
GR2234801-MM-00 / GR2234802-MM-00
ASSEMBLY & OPERATING INSTRUCTIONS
 This instruction manual contains important information necessary for the
proper assembly and safe use of the appliance.
 Read and follow all warnings and instructions before assembling/using the
appliance.
 Failure to follow these instructions and warnings could result in damage to the
product or injury to the user.
 Keep this manual for further reference.
DO NOT return product to the retail store!!
For assistance, contact customer service at
or at (888) 837-1380, Mon to Fri, 8:00am – 5:00pm Pacific Standard time
For Outdoor Use Only
Should you encounter any problem,
CALL US FIRST.
WE CAN HELP.
1 of 32
customerservice@rankam.com
20161206-Ver.1

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Summary of Contents for Rankam GR2234801-MM-00

  • Page 1 2-BURNER PATIO GAS GRILL Model number: GR2234801-MM-00 / GR2234802-MM-00 ASSEMBLY & OPERATING INSTRUCTIONS For Outdoor Use Only  This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.  Read and follow all warnings and instructions before assembling/using the appliance.

  • Page 2: Prop 65 Warning

    WARNINGS SAFETY LABELS DANGER: Indicates an imminent hazardous situation which if not avoided will result in death or serious injury. WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
  • Page 3 WARNING  This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage or any other enclosed area.  This outdoor cooking gas appliance is not intended to be installed in or on boats. This appliance is not intended to be installed in or on recreational vehicles.

  • Page 4: Before Installing

    USE AND INSTALLATION OF LP GAS CYLINDER (PROPANE TANK) BEFORE INSTALLING: The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
  • Page 5 DANGER  DO NOT connect this grill to an existing #510 POL cylinder valve with Left hand threads. The Type 1 valve can be identified with the large external threads on the valve outlet.  DO NOT connect to a propane cylinder exceeding its capacity. ...

  • Page 6: Installing Gas Cylinder

    INSTALLING GAS CYLINDER 1. Check that the cylinder valve is closed by turning the knob in clockwise. 2. Place the cylinder into cylinder holder and tighten the fixing bolt. Place cylinder such that the valve opening faces the left side table in such a way that the hose is not kinked/damaged.

  • Page 7: Connection Procedures

    CONNECTION PROCEDURES Make sure the tank valve is closed (turn valve clockwise until tight). Check the tank valve to insure it has the proper external male threads. Make sure all burner valves are turned OFF. Inspect valve connections, port, and regulator assembly.

  • Page 8: Product Diagram

    PRODUCT DIAGRAM 8 of 32 20161206-Ver.1...

  • Page 9: Component List

    COMPONENT LIST 1. Warming Rack 2. Cooking Grate 3. Flame Tamer Qty: 1pc Qty: 2pcs Qty: 2pcs 4. Grill Body Assembly 5. Left Side Table 6. Right Side Table Bracket Qty: 1pc Qty: 1pc Qty: 2pcs 7. Left Side Table Bracket 8.
  • Page 10 13. Rear Cart Panel Assembly 14. Right Cart Panel 15. Grease Cup Qty: 1pc Qty: 1pc Qty: 1pc 16. Tank Heat Shield 17. Cart Door Handle 18. Locking Caster Qty: 1pc Qty: 1pc Qty: 4pcs 19. Plastic Insert 20. Front Cart Frame 21.

  • Page 11: Hardware List

    HARDWARE LIST Item No. Item name Diagram M6x12mm Bolt M4x10mm Countersink Head Bolt Hex Nut Wrench M4 Nut Table Pin Rotary sleeve M6 Serrated Flange Nut LR6/AA Battery Phillips Head Screwdriver M6x16mm Countersink Head Bolt Ø18 Washer Ø12 Washer Tank Fixing Bolt 11 of 32 20161206-Ver.1...
  • Page 12 Replacement Part List (I) 12 of 32 20161206-Ver.1...
  • Page 13 Replacement Part List (II) Part Part Name Part Part Name Number Number Warming Rack Cooking Grate Flame Tamer Grill Body Assembly Grill Body – Lid Grill Body – Thermometer Grill Body – Thermometer Bezel Grill Body – Lid Handle Bezel Grill Body –...

  • Page 14: Assembly Procedures

    ASSEMBLY PROCEDURES Step 1 Install the Tank Fixing Bolt (M) into the Cart Base (10) as shown. Attach the Ø18 Washer (K) to the tank fixing bolt with a Countersink Head M4 Bolts (B). Step 2 Attach the cart base to the Rear Cart Panel Assembly (13) using 3 pcs M6x12 Bolts (A).
  • Page 15 Step 3 Attach the Front Cart Frame (20) to the cart base using 3 pcs M6x12 Bolts (A). Do not fully tighten the bolts. Step 4 Attach the Tank Heat Shield (16) to the cart assembly using 4 pcs M6x12 Bolts (A). Do not fully tighten the bolts. 15 of 32 20161206-Ver.1...
  • Page 16 Step 5. Attach the Right Cart Panel (14) and Left Cart Panel Assembly (12) to the cart assembly using 12 pcs M6x12 Bolts (A). Fully tighten all the bolts in the cart assembly. Step 6. nstall the Locking Casters (18) into the threaded holes on the bottom of the cart assembly.
  • Page 17 Step 7 Lock all 4 pcs casters to prevent the unit from moving. Attach the Cart Door (21) to the cart assembly using 4 pcs Countersink Head M4 Bolts (B). Do not tighten the bolts until all the holes on the hinges are aligned and match with the cart assembly.
  • Page 18 Step 9 This step needs two people to complete! Keep all 4 pcs caster locked. Install 4 pcs of M6x12mm bolts (A) on the cart assembly and adjust to 3/16” clearance as shown. Put the Grill Body assembly (4) carefully on the top of cart assembly.
  • Page 19 Step 11 Attach the Hook (9) to the Right Side Table (8) using 3 pcs Ø12 Washer (L) and 3 pcs M4 nuts (D). Step 12 Attach the right side table assembly to the side table brackets and insert 2 pcs Table pin (E) into the brackets and side table to hold them up. Then fold the table upwards and using 2 pcs Rotary sleeve (F) and M6 Serrated Flange Nut (G) as shown for installation.
  • Page 20 Step 13 Attach the Left Side Table (5) to the side table brackets and insert 2 pcs Table pin (E) into the brackets and side table to hold them up. Then fold the table upwards then using 2 pcs Rotary sleeve (F) and M6 Serrated Flange Nut (G) as shown for installation.
  • Page 21 Step 15: Place the Flame Tamer (3) on the grill as shown. Step 16: Place the Cooking Grates (2) on the grill as shown. 21 of 32 20161206-Ver.1...
  • Page 22 Step 17: Place the Warming Rack (1) on the grill as shown. Step 18. Install a LR6/AA Battery (H) into the igniter. Please ensure the polarity of the battery positioned correctly. 22 of 32 20161206-Ver.1...
  • Page 23 Step 19. Your unit is fully assembled! Make sure to read and follow the Instruction Manual before using this appliance. 23 of 32 20161206-Ver.1...

  • Page 24: Before Testing

    LEAK TEST GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the entire system for leaks following the procedures listed below.

  • Page 25: Lighting Instructions

    4. Turn the gas back on and recheck. 5. Should gas continue to leak from any of the fittings, turn off the gas supply and contact customer service department at (888) 837-1380, 8 a.m. - 5 p.m., Pacific Standard Time, Monday - Friday.
  • Page 26 To turn burners off, turn the control knobs clockwise until they lock in the OFF position. USING MATCH HOLDER TO LIGHT BURNER Turn OFF all burner valves. Make sure the lid is open. Take the match holder from the cart rear panel. Place a lighted match on the match holder and hold next to the burner.

  • Page 27: Flame Characteristics

    FLAME CHARACTERISTICS This procedure outlines how to check for proper burner flame characteristics. Burner flames should be blue and stable with little yellow tips, with no excessive noise, or lifting. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates too much air.

  • Page 28: Burner Cleaning

    Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction that could result in a fire in and around burner tubes. This type of fire is known as flashback and can cause serious damage to your grill and create an unsafe operating condition for the user.

  • Page 29: Main Burner Replacement

    MAIN BURNER REPLACEMENT 1. Remove the warming rack, cooking grate and flame tamer. 2. Take out the burner cotter pin as shown. 3. Remove the burner fixing pin. 4. Unscrew the fixing bolt of the ignition electrode & wire. 5. Remove the burner from the grill body. Step 2 Step 4 Step 5...

  • Page 30: To Reinstall The Main Burners

    TO REINSTALL THE MAIN BURNERS: 1. Reinstall the ignition electrode & wire to the burner. 2. Insert the burner into the burner valve. 3. Firmly seat the valve orifice into the burner tube. Make sure the valve orifice is inserted STRAIGHTLY into the burner tube as per below diagram.

  • Page 31: Troubleshooting

    TROUBLE SHOOTING Problem: Possible Causes: Corrective Actions: Burner will not 1. LP cylinder fuel is used up. 1. Change a new full LP cylinder. light 2. Electrode tip not in proper 2. Tip of electrode should be pointing position. toward gas port opening on burner. 3.

  • Page 32: Limited Warranty

    For assistance, contact customer service at customerservice@rankam.com or at (888) 837-1380, Mon to Fri, 8:00am – 5:00pm Pacific Standard time Manufacturer information Rankam (China) Manufacturing Company Limited Address: 18/F,. New Lee Wah Centre, 88 Tokwawan Road, Kowloon, Hong Kong. 32 of 32 20161206-Ver.1...

This manual is also suitable for:

Gr2234802-mm-00

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