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Logosol B1001 HYDRAULIC User Manual

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USER MANUAL
Part no. 0458-395-0691
REV:1
GRIP
1
TOEBOARD
ROTATE
SUPPORT
LOAD
LOGOSOL
B1001 HYDRAULIC
EN

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  • Page 1 USER MANUAL Part no. 0458-395-0691 REV:1 GRIP TOEBOARD ROTATE SUPPORT LOAD LOGOSOL B1001 HYDRAULIC...
  • Page 2 We are very pleased that you have demonstrated your confidence in us by purchasing this machine and we will do our utmost to meet your expectations. LOGOSOL has been manufacturing sawmills since 1989, and in that time we have supplied approximately 50,000 machines to satisfied customers the world over.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Description of machine Safety instructions Maintenance Technical data Component parts: Assembly Connecting valve/hydraulic cylinders Hydraulic hose Adjustment First start-up Transport Exploded views Hydraulic diagram Troubleshooting CE declaration...

  • Page 4: Description Of Machine

    DESCRIPTION OF THE MACHINE LOGOSOL B1001 HYDRAULIC GRIP 01-00627 TOEBOARD 01-00584 ROTATE 00-00102 SUPPORT 01-00556 LOAD 01-00560 00-00604 LOG LOADER IS OPTIONAL...

  • Page 5: Safety Instructions

    Always use close- Logosol will not accept liability for personal fitting protective goggles when working injury or material damage incurred while using non-approved attachments on the sawmill.
  • Page 6 Always use hydraulic oil prescribed by Logosol during operation. A stop seldom shows when working with the equipment. up on the finished product.

  • Page 7: Maintenance

    SAFETY INSTRUCTIONS Safety distance: Make sure that nobody is within the safety distance when working with the machine. OPERATIONAL AREA MAINTENANCE MAINTENANCE BEFORE WORKING ON THE MACHINE Periodic maintenance of the machine expected to Always unplug the power cable at the mains before be performed by the operator is described in this starting service or adjustment.
  • Page 8 MAINTENANCE CLEANING THE MACHINE Clean the bandsaw mill after each shift. Sweep away shavings and sawdust around the functions and on and around the rails. EVERY START-UP Check scraper rings: Make sure that dirt and shavings do not accumulate on the scraper rings. Check for oil leaks: Check all connections for oil leaks Check the oil level:...

  • Page 9: Technical Data

    TECHNICAL DATA LOGOSOL HYDRAULIC B1001/B751 01-00556 TOEBOARD Stroke length toeboard 70mm Diameter roller 100 mm 01-00627 LOG CLAMP Vertical stroke 300 mm Minimum clamp width 20mm Maximum clamp width 700 mm 01-00584 LOG SUPPORT Vertical stroke 305 mm Cylinder 150mm...

  • Page 10: Component Parts

    SCREWS/NUTS Definition of the fasteners. Centre bolt Allen screw Allen screw Cross screw (partially threaded) Hex bolt Slotted screw Hex bolt Locking screw (partially threaded) Hex nut Flange screw Flange screw Flange nut (partially threaded) Flat washer Carriage bolt ADDITIONAL SYMBOLS DIMENSIONS/LENGTH The following symbols are used in addition to those The dimensions of the fasteners are printed as a...
  • Page 11 Delivery The hydraulics are delivered in several different packages. The different functions are packed as shown in the illustration below. Arrange the component parts according to each function before starting the assembly. 01-00771-neu 01-00771-skp 01-00771-div 99-00771-Box 01-00584-skp 01-00627-div 01-00767-skp 01-00584-div 01-00627-skp 01-00767-div 00-00102-skp...
  • Page 12 01-00771-neu 01-00584 02-00445 SUPPORT 2 x – M8x75 03-02815 6x – M10x110 2x – M10x130 03-02816 1x – M10x90 4 x – M8x16 (515mm) 03-02838 12 x – M8x20 8 x – M10x50 04-00488 01-00584-skp 4 x – M10x20 6 x – M12x25 03-03036 2 x –...
  • Page 13 02-00468 01-00771-neu 01-00627 GRIP 03-02925 8 x – M12x100 1 x – M10x100 02-00447 2 x – M10x110 2 x – M10x140 02-00448 1 x – M16x100 5 x – M12x30 02-00469 01-00627-skp 8 x – M12 02-00460 1 x – M16 5 x –...
  • Page 14 01-00771-neu 01-00767 TOEBOARD TOEBOARD 02-00483 4 x – SGA20 4 x – M10x35 02-00485 2 x – M10x70 04-00428 2 x – M10x100 01-00767-skp 4 x – BRB20 03-03041 8 x – M10 2 x – 03-02898 (46,5mm) 2 x – 03-02878 (77mm) 01-00767-div 4 x –...
  • Page 15 01-00617 02-00465 01-00771-neu 01-00560 02-00487 02-00449 01-00624-Neu 4 x – M10x25 03-02857 4 x – M10 04-00521 2x – M12x90 2 x – M8x20 4 x – M12 1x – M12x90 01-00624-skp 2 x – M12 SKP powerpack 4 x – M4 01-00617-skp 4 x –...
  • Page 16 01-00771-neu 00-00102 ROTATE 02-00463 00-00102-skp 04-00436 2 x – M12x30 04-00365 2 x – M12 4 x – M10x70 7 x – M10 00-00771-1001 00-001634-skp 1 x – M10x80 2 x – M10x110 03-02896 4x – M12x100 01-00652 8 x – M12 04-00435 00-00692-skp 2x 04-00479...
  • Page 17 8310-001-0205 LOAD 03-02902 8310-302-0205 02-00481 8 x – M10x20 4x – M12x90 02-00472 2x – M12x110 2x – M12x130 4x – M10x25 04-00552 8x – M10x30 2x – M12x55 4 x – M8x40 01-00663-skp 02-00482 8 x – M12 20 x – M10 6 x –...

  • Page 18: Assembly

    ASSEMBLY 01-00767 TOEBOARD TOEBOARD POSITION In order for all functions to fit on the rails, the position is important. We start from the joints on the rail pipes and then count the hole pattern from the relevant To be able to mount new functions in the rails, joints to find the correct position.
  • Page 19 01-00767 4 x – M12x100 78,5mm 4 x – M12 4 x – M12x100 + M12 4 x – M12 1 x – M10x100 1 x – M10 03-02878 1 x – 03-02878 (77mm) (77mm) 2 x – BRB20 2 x – SGA20...
  • Page 20 TOEBOARD 01-00767 Note that the two toeboards should be mounted on each side of their respective bed. Toeboard (1) shall be mounted closest to the operating position. 2x – 03-02926 (11,5mm) 2x – M10x35 TOEBOARD 1x – M10x70 3x – M10 1 x –...
  • Page 21 01-00584 04-00539 2 x – M12x25 03-02820 (61mm) 1x – 03-02820 (61mm) 5 x – M8 1 x – M8 1 x – M8x20...
  • Page 22 01-00584 1 x – M8x75 1 x – M8 2 x – M8 2x – DR-01467 2x – 03-02839 2 x – M10x20 1 x – M10x110 1 x – M10 1x – 03-02822 (83mm) 2x – 03-02830 2x – 03-02814 03-02971 (59,5mm) M10x90...
  • Page 23 01-00584 8 x – M10x50 8 x – M10 1 x – M10x130 1 x – M10x110 2 x – M10 1x – 03-02843 (100mm) M10x130 2x – 03-02834 (23,5mm) M10x110 2x – 03-02842 (29,5mm) 1x – 03-02822 (83)mm M10x130 03-02842 (29,5mm) 03-02843...
  • Page 24 01-00627 GRIP We recommend laying out all fasteners on a tray or To be able to mount new functions in the rails, similar to make the task easier. it is important to release existing log beds in order to facilitate installation of the new functions.
  • Page 25 01-00627 03-01976 4 x – M12x100 +M12 4 x – M12 78,5mm 2 x – M12x30 78,5mm 8 x – M12x100 +M12 8 x – M12 2 x – M12x30...
  • Page 26 01-00627 M10x110 03-02868 1 x – M10x110 (105mm) 03-02878 1 x – M10x140 (77mm) M10x140 2 x – M10 1x – 03-02868 (105mm) 1x – 03-02878 (77mm) 1 x – M10x100 2x – 03-02878 (77mm) 2x – 03-02879 (35mm) 1 x – M10x110 1 x –...
  • Page 27 01-00627 2 x – M8 1 x – M12x30 1 x – M16x100 1 x – M16...
  • Page 28 00-00102 ROTATE We recommend laying out all fasteners on a tray or To be able to mount new functions in the rails, similar to make the task easier. it is important to release existing log beds in order to facilitate installation of the new functions.
  • Page 29 00-00102 78,5mm 4 x – M12x100 +M12 4 x – M12 4 x – M10x70 4 x – M10 03-02894 (90,5mm) 1 x – M10x110 1 x – M10 1x – 03-02894 (90,5mm) 1 x – M10x110 1 x – M10x75 2 x –...
  • Page 30 00-00102 2 x – M12x30 2 x – M12 1x – 04-00437 04-00550 B751pro 04-00435 1x - 04-00554 Adjusting chain tension Adjust the chain tension by releasing the screws holding the guide bar, then tighten the chain using a chisel or a breaking bar. Then re-tighten the screws.
  • Page 31 8310-001-0205 LOAD Position 8310-001-0205 The log loaders are positioned on pipes number 3 and 5 viewed in the sawing direction. Count the hole patterns from the pipe joint. We recommend laying out all fasteners on a tray or To be able to mount new functions in the rails, similar to make the task easier.
  • Page 32 8310-001-0205 4 x – M10x20 4 x – M10 4 x – M10 78,5mm 2 x – M12x100 +M12 2 x – M12 1 x – M12x130 1 x – M12 1 x – M12 1x – 03-03094 (97mm) 03-03094 (97mm)
  • Page 33 8310-001-0205 04-00468 1 x – M12x110 1 x – M12 1 x – M12 1x – 03-03105 (78mm) 1 x – M12x55 1 x – M12 1x – 03-03102 (21,8mm)
  • Page 34 8310-001-0205 4 x – M10x25 4 x – M10 4 x – M10x30 4 x – M10 4 x – M8x40 4 x – M8...
  • Page 35 01-00560 To start the next step, the parts from the packages To be able to mount new functions in the rails, are needed. 01-00560. We recommend laying out it is important to release existing log beds all fasteners on a tray or similar to make it easier to in order to facilitate installation of the new find screws.
  • Page 36 01-00718 78,5mm 3 x – M12x100 +M12 2 x – M12 1 x – M8x20 1 x – M8 01-00560 4 x – M6x16 4 x – M6 6 x – M8x14 4 x – M4 4 x – M4...

  • Page 37: Connecting Valve/Hydraulic Cylinders

    CONNECTION VALVE/ HYDRAULIC CYLINDERS VALVE BLOCK Four functions can be connected to the valve block. The functions are connected into the lines with connectors Connectors Connectors Position of functions on the valve GRIP TOEBOARD SUPPORT Connect the respective function to the suggested 01-00584 01-00556 connectors.
  • Page 38 ROTATE TOEBOARD LOAD 01-00102 8310-001-0205 01-00584...
  • Page 39 Parallel coupling valves For valve 2 to function properly, it must be connected to valve 1. Connect the valves as shown in the illustration below. Check that all sealing surfaces are clean before tightening. Carryover plug T:2 In order for the valve to function properly, a plug in the T:2 port needs to be removed.
  • Page 40 To facilitate connection of the hydraulic cylinders, we define the connections as piston side and rod side. Connecting hydraulic cylinder Logosol recommends connecting the piston connections from the hydraulic cylinders on the piston side of the valve block. Piston side...
  • Page 41 Connecting hydraulic cylinders Warning! Cuts. Never handle pressurized Fit the hoses onto the hydraulic cylinder. Note the hydraulic hoses, oil from a pressurized location of the respective hose on the cylinder and hose can penetrate the skin and cause valve. The hoses connected to the piston side of the serious injury.
  • Page 42 04-00535 04-00536 01-00627 GRIP 1x - 04-00441 1x - 04-00442 04-00532 04-00531...
  • Page 43 01-00584 TOEBOARD 04-00440 04-00481 01-00102 ROTATE 04-00474 04-00477 04-00479 04-00475 04-00545...
  • Page 44 01-00584 TOEBOARD 04-00478 04-00481 01-00604 LOAD 04-00468 04-00472 04-00471 04-00470 04-00470...

  • Page 45: Hydraulic Hose

    HYDRAULIC HOSE Securing hydraulic hose The hydraulic hoses shall be secured beneath the log bed on its route between the functions and the operating position. Secure the hoses with the brackets supplied. Be sure to stretch the hoses, try to minimize the amount of hose hanging between the brackets and ensure that they are not pinched so that the brackets cause wear to the hoses.
  • Page 46 Operating position The hydraulic hoses shall be secured on their route up to the operating position. Using the brackets supplied, be sure to collect the hoses in a neat bundle and also ensure that they are not pinched so that the brackets cause wear to the hoses.

  • Page 47: Adjustment

    ADJUSTMENT Adjusting chain tension Adjust the chain tension by undoing the screws holding the guide bar, then tighten up the chain using a breaking bar. Then re-tighten the screws. Adjusting log loader foot In order for the log loader to work, the foot must be adjusted so that it provides support against the ground.

  • Page 48: First Start-Up

    Do not lift or handle hydraulic equipment cylinders are loaded. connected to the hoses or couplings. Warning! Cuts. Never handle pressurized Always use hydraulic oil prescribed by Logosol hydraulic hoses, oil from a pressurized when working with the equipment. hose can penetrate the skin and cause serious injury.

  • Page 49: Use

    If the functions have been connected as described, the function shall be as in the illustrations below. SUPPORT GRIP GRIP TOEBOARD...
  • Page 50 ROTATE ROTATE TOEBOARD LOAD...

  • Page 51: Transport

    TRANSPORT Transporting the machine If the machine has a trailer kit and is to be transported, check that everything on the machine is secure. The following hydraulic functions must be placed in transport position before transportation. Before transportation, make sure that there will not be any collisions between the functions.

  • Page 52: Exploded Views

    01-00627...
  • Page 53 01-00560...
  • Page 54 01-00556...
  • Page 55 01-00584...
  • Page 56 01-00644...
  • Page 57 01-00642...
  • Page 58 01-00644...
  • Page 59 01-00672...
  • Page 60 01-00634...
  • Page 61 01-00692...
  • Page 62 01-00604...

  • Page 63: Hydraulic Diagram

    HYDRAULIC DIAGRAM TROUBLESHOOTING SCHEDULE PROBLEM/SYMPTOM PROBABLE CAUSE ACTION Nothing happens when you activate the levers Low oil level in the tank Check the oil level and refill if necessary Fuse has tripped Check fuses in fuse cabinets Incorrect hose connection on the valve Check connection has been executed as in the manual.

  • Page 64: Ce Declaration

    EMC Directive 2004/108/EU and has been manufactured in conformity with the following harmonised standards: EN ISO 12100:2010 EN 60204-1:2006 EN 50370-1, -2. Härnösand 2022-03-03 CEO Fredrik Forssberg Fiskaregatan 2, 871 33 Härnösand, SWEDEN +46 611 182 85 | info@logosol.com | www.logosol.com...

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