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Logosol B1651 User Manual

Band sawmill
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USER MANUAL
ORIGINAL USER MANUAL
0458-395-5601
REV: 2
LOGOSOL B1651
Read through the user manual carefully and make sure you understand
its contents before using the saw.
This user manual contains important safety instructions.
WARNING! Incorrect use can result in serious or fatal injuries to the
operator or others.
BAND SAWMILL
EN

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Summary of Contents for Logosol B1651

  • Page 1 USER MANUAL ORIGINAL USER MANUAL 0458-395-5601 REV: 2 LOGOSOL B1651 BAND SAWMILL Read through the user manual carefully and make sure you understand its contents before using the saw. This user manual contains important safety instructions. WARNING! Incorrect use can result in serious or fatal injuries to the...
  • Page 2 LOGOSOL has been manufacturing sawmills since 1989, and in that time we have supplied approximately 50,000 machines to satisfied customers the world over.

  • Page 3: Table Of Contents

    B1651 TABLE OF CONTENTS General information Description of the band sawmill Safety instructions Technical data Bolts/Nuts Component parts Rail assembly Mounting of the rail pipes and support feet Mounting of the platform & toolbox Mounting of the operator panel Mounting of the rail and guidebar...

  • Page 4: General Information

    Disclaimer: The actual appearance of the system and its components may vary slightly from the illustrations shown. These variations do not affect the functionality or performance of the machine. DESCRIPTION OF THE BAND SAWMILL B1651 Front view Rear view Side view...
  • Page 5 B1651 DESCRIPTION OF THE BAND SAWMILL 1. Toolbox 2. Platform 3. Operator panel 4. Water tank 5. Saw carriage 6. Lifting points 7. Band wheel guard 8. Machine decal 9. Electrical cabinet 10. Blade tension handle 11. Adjustable blade guard 12.

  • Page 6: Safety Instructions

    SAFETY INSTRUCTIONS KEY TO SYMBOLS WARNING! This symbol means that you have Always use approved hearing protection when to take particular care. It is always accompa- working with the machine. Even brief expo- nied by information on the specific risk. sure to high frequency noise can damage your hearing.
  • Page 7 B1651 SAFETY INSTRUCTIONS THE BAND SAWMILL’S WORK SITE SAFETY EQUIPMENT WARNING! Never operate a band sawmill with a combustion engine in an enclosed or poorly WARNING! Never use the machine if the safety ventilated area. Doing so can cause death by equipment is defective..

  • Page 8: Technical Data

    TECHNICAL DATA LOGOSOL B1651 RAIL COMPONENT Rail length, standard 6232 mm Rail length, extension 1156 mm Track width 1,75 m Overall width 1,92 m Height 240 mm Weight (6.23 m rail) 500 kg SAW CARRIAGE Length 1,42 m Width 2715 mm...

  • Page 9: Bolts/Nuts

    B1651 BOLTS/NUTS Definition of the fasteners on following pages. Shoulder bolt Allen screw Cross screw Allen screw (partially threaded) Hex bolt Slotted screw Set screw Hex bolt (partially threaded) Hex nut Flange screw Flange nut Flange screw (partially threaded) Carriage bolt...

  • Page 10: Component Parts

    COMPONENT PARTS 03-03054 04-00752 01-00931 SB-1 03-03756 10 x 03-01971 01-00334-DM (2 x) 14 x 03-01973 03-02180 10 x 9039-001-0001 03-01972 20 x 03-02642 12 x 03-03786 03-03686 01-00957 01-00335-DM (2 x) 10 x 03-02459 24 x 03-01814 02-00564 24 x M12x140 02-00449 24 x...
  • Page 11 B1651 01-00956-SKP 01-00937-DIV 03-02650 M5x20 16 x M6x10 03-02461 M6x20 9321-633-0112 M6x70 01-00960-SKP M8x100 42 x M8X16 M8x16 42 x 25 x 01-00959-DIV 03-03708 M10x80 01-00958-DIV M6x16 01-00421 03-02972 01-00937-SKP 03-03763 9321-635-3225 9321-636-1260 M8x20 03-02668 M8x14 14 x 03-03764 01-00958-SKP 04-00443 (6.3x10x10mm)
  • Page 12 COMPONENT PARTS 01-00931-BE2 01-00931-EL2 This package is delivered if This package is delivered if you have a petrol engine. you have an electric motor. 01-00939 01-00939 01-00953 01-00953 01-00899 01-00899 04-00734 04-00734 01-00947 01-00947 02-00554 02-00554 03-03730 03-03730 01-00269 01-00269 03-03746 03-03746 01-00321...
  • Page 13 B1651 01-00953-DIV 01-00956-DIV 9036-011-0001 03-03705 M6x10 03-03704 03-03703 M4x20 01-00330-DIV M4x8 M5x20 9038-012-0001 (0,9 m) 01-00747-SKP M8x25 M8x12 4900-003-0225 M8x20 M8x60 01-00977-DIV 01-01006 9029-011-0001 04-00063 9026-015-0002 M6x35 M10x40 M8x12 M10x95 01-00269-DIV 03-01771 (2 mm) 03-01772 (1 mm) 03-01982 03-01773 (0.5 mm)
  • Page 14 01-00942-DIV 01-01039 02-00498 03-03787 M12x32 (GN 913.3 P) M12x40 (GN 913.3 P) M8x20 M8x12 M8x12 01-01040 02-00561 03-03787 M12x32 (GN 913.3 P) M8x20 M8x12 M8x12 01-00942 01-00932...

  • Page 15: Rail Assembly

    B1651 RAIL ASSEMBLY Start assembling the sawmill by mounting the rail. The rail sections are place under the saw head in the pallet. The assembly involves heavy lifting and requires two people. WARNING! Heavy lifting! Risk of injury. WARNING! Risk of crush injuries.

  • Page 16: Mounting Of The Rail Pipes And Support Feet

    MOUNTING OF THE RAIL PIPES AND SUPPORT FEET When installing trailer kits and accessories that require fixed support legs: skip step 1 (see manual for the product in question). There are accessories for this machine that may affect the sequence of assembly in this manual. Read through the assembly instructions in the various manuals before starting work to get an overview of the different procedures.
  • Page 17 B1651 Gradually tighten the nuts on both sides to prevent misalignment. 01-00335-DM M12x140 01-00335-DM 12 x M12x140 12 x 12 x 03-01814 03-01971 Repeat steps 2 to 4 for the second rail pipe.
  • Page 18 01-00334-DM 9039-001-0001 16 x 02-00554 Attach the cross bunks to the rail pipes number 2, 3, 4 and 5 seen from the sawing direction. Count the hole patterns from the pipe joint; the cross bunks should be placed on hole pattern 4 from each respective pipe joint.
  • Page 19 B1651 01-00334-DM 03-03786 02-00556 01-00977-DIV M8x12 9026-015-0002...
  • Page 20 01-00335-DM 03-01814 01-00335-DM M12x140 Repeat the steps 8, 9 and 10 for the second rail pipe edge piece. Tighten the bolts from step 7.

  • Page 21: Mounting Of The Platform & Toolbox

    B1651 MOUNTING OF THE PLATFORM & TOOLBOX 01-00957-SKP M6x12 01-00957 Please note the direction of the saw blade before mounting the platform. Lower the platform in place. Attach the bolts to its sides and back. The assembly is symmetrical around the platform.

  • Page 22: Mounting Of The Operator Panel

    MOUNTING OF THE OPERATOR PANEL Please note the direction of the saw blade before assembling the following steps. 01-00955-SKP M8x16 02-00564 Use the holes in the tube to position the operator panel at your desired height. It is recommend- ed to have it set just above your stomach. Using the holes above the seam allows free rotational movement of the operator panel.
  • Page 23 B1651 01-00955-SKP 01-00953-DIV M6x16 M6x10 02-00465 03-03699...
  • Page 24 01-00953-DIV M4x8 9036-011-0001 01-00953-DIV M4x8 9036-011-0001...
  • Page 25 B1651 01-00953-DIV M5x20 M4x20 01-00947 01-00899...

  • Page 26: Mounting Of The Rail And Guidebar

    MOUNTING OF THE RAIL AND GUIDEBAR Leave a distance between the bolt head and the nut. This distance should be 8-10 mm. 01-00960-SKP M8x16 The rail sections should be fitted so that they overlap each other. The last short rail section should be fitted the same way as the first one.
  • Page 27 B1651 After the rails have been positioned, slide the guide bars in place along the rail pipe and tighten the bolt with your fingers. Make sure the guidebar is pushed all the way up and aligned at the bottom. 03-02459...

  • Page 28: Mounting Of The Cable Rail

    MOUNTING OF THE CABLE RAIL Please note the direction of the saw blade before assembling the following steps. 03-03704 03-03705 01-00956-SKP M6x70...
  • Page 29 B1651 M6x10 03-03747 M6x10 12 x 12 x...
  • Page 30 M6x20 04-00734 Lay the cable holder out flat and open the lids with a flathead screwdriver. Stick the screwdriver against the wall above the latch and bend downwards.
  • Page 31 B1651 Insert the power cable (if you have a electric engine) and the signal cable into the cable holder. Align the cable ends together and make sure that there is at least 60-70 cm of cable extending beyond the end of the holder. Make sure the...
  • Page 32 Cover up the rest of the cables in the rail base using the protection covers. 03-03748 Fold the cable holder back up and attach the connector plate. Leave it hanging there until later. 01-00956-SKP M6x20 25 x 03-03703...

  • Page 33: Mounting Of The Log Tension Profile

    B1651 MOUNTING OF THE LOG TENSION PROFILE Fit the log tensioning profiles on the side of the cross bunk with no reinforcement. We recommend installing the profiles on cross bunk 1 and 3. 01-00937-SKP M8x20 03-02642 01-00937-SKP 01-00937-DIV M8x14 03-02461...
  • Page 34 01-00937-SKP 01-00937-DIV 03-02650 03-03686 9321-635-3225 9321-636-1260 01-00937-DIV 9321-633-0112 01-00961-PAR 9291-020-0005 (8.5x12x11mm) 03-03681 M8x20...
  • Page 35 B1651 01-00961-PAR 03-01465 03-01464 M8x25 Repeat the steps 1-6 for the second log tension profile.

  • Page 36: Adjusting The Rail

    ADJUSTING THE RAIL Now aim and measure along the string to check that the distance between the string and the rail is consistent along its entire length. To adjust the straightness, move the rail pieces up or down where the straightness deviates. Place shims under the rail components so that you can control the height while tightening.

  • Page 37: Mounting Of The Saw Head On The Carriage

    B1651 MOUNTING OF THE SAW HEAD ON THE CARRIAGE Steps 1-7 will be performed on both sides of the carriage simultaneously. WARNING! Heavy lifting. Risk of injury. Mount the shroud on the carriage, enter the pylon bushing from above and fasten it from the sides.
  • Page 38 Lift the saw head and hang it on the screws. 01-00942 01-00942-DIV M8x20...
  • Page 39 B1651 01-00942-DIV M8x20 01-00747-SKP M8x12 M8x12 M8x12 M8x20 M8x20 M8x20 03-03787 01-00321...
  • Page 40 01-00330-DIV 01-00330 M8x25 4900-003-0225...
  • Page 41 B1651 Tie the polyester string that is hanging from the top of carriage to the blue hose that is placed on the motorshelf. Attach the hose to the valve on the water tank. Attach the hose to the valve on the motorshelf. String the hose down the hole in the motorshelf and connect at the end of the blade guard.
  • Page 42 Fit the fixed blade guide, select shims as required. Read more under ”Order of adjustments”, section 5. 01-00269-DIV 03-01771 (2 mm) 03-01772 (1 mm) 03-01773 (0.5 mm) M8x16 01-00269...
  • Page 43 B1651 IMPORTANT! It is important to adjust the saw head before starting to ensure satisfactory sawing and the correct functioning of the sawmill. Carefully follow the adjustment sequence! Certain adjustments affect other machine settings. WARNING! Overturning hazard! Critical assembly. IMPORTANT! Take time to ensure that the saw carriage surrounds the rail.

  • Page 44: Mounting Of The Saw Head On The Rail

    MOUNTING OF THE SAW HEAD ON THE RAIL Lift the saw head into place on the rail. The saw head weighs 350 kg in total. Use a sling approved for the purpose and attach to the saw head’s lifting eyes. Lift the saw head using the appropriate lifting gear. The anti-tip wheels must be mounted on the underside of the saw carriage when the saw head is mounted on the rail.
  • Page 45 B1651 Start by removing the flange nuts on the outside of the bogie tube. Leave the bolts where they are. They will be needed for installation later. Fit the wheels and the cogs to the anti-tip plate. 01-00977-DIV 01-01006 M10x40...
  • Page 46 Fit the anti-tip plate on the bogie tube and use the existing nuts from step 1. Fit the rail cleaners by the ends of the bogie tube. 01-00977-DIV 03-01982 Tighten the anti-tip wheels by pushing them upwards in the inclined groove. Move them upwards so that they brace against the underside of the guide bar.
  • Page 47 B1651 Attach the cable holder connector to the bogie tube. 01-00956-SKP M8x100 02-00247...
  • Page 48 01-00931 SB-1 M6x12 03-03706...

  • Page 49: Mounting Of The Chain

    B1651 MOUNTING OF THE CHAIN 01-00958-DIV M8x20 03-02972 01-00958-DIV M8x20 03-02668 Use chain 01-00421. When assembling extensions of the log bed, extension chains 01-00536 should be used, one chain per extension. 01-00958-DIV 01-00421 9023-013-0002...
  • Page 50 Tighten the supply chain manually as much as possible before it is mounted on the chain lock. 01-00958-SKP 01-00958-DIV M8x20 04-00443 (6.3x10x10mm) 03-02963 01-01006 03-03746 Repeat the steps 1-6 for the other side of the machine. Please note that the process will be mirrored.

  • Page 51: Mounting Of The Feeding Cable

    B1651 MOUNTING OF THE FEEDING CABLE Insert the signal cable through the hole on the side of the rail pipe. Pull the signal cable through the rail pipe edge and up through the hole next to the operator panel. Hold the cable in place against the tube using velcro bands.
  • Page 52 Open the operator panel lid and enter the cable from below. Connect the signal cable to the console.
  • Page 53 B1651 Connect the other side of the signal cable to the cables hanging from on the side of the carriage. Connect the power cable.

  • Page 54: Installation Of The Petrol Motor: See Separate User Manual

    INSTALLATION OF THE PETROL MOTOR: SEE SEPARATE USER MANUAL It is now time to fit the engine. The instructions for fitting the engine are supplied in a separate attachment: see the instructions for the engine you will be working with. If you have an electric motor, it is already installed on your sawmill.

  • Page 55: Order Of Adjustments

    B1651 ORDER OF ADJUSTMENTS Read through all the set-up instructions before starting to set up, then follow the instructions step by step as you work. IMPORTANT! It is important to adjust the saw head before starting to ensure satisfactory sawing and the correct functioning of the sawmill.
  • Page 56 ADJUST THE RAIL HORIZONTALLY It is important that the rail is completely level so as to ensure that it functions well. We have previously set the straightness of the rail in longitudinal direction. Now the rail has to be adjusted horizontally along the short side. Place a spirit level on a log bed, then adjust the rail using the feet until the rail is horizontal.
  • Page 57 B1651 Loosen the locking screw LONGITUDINAL BLADE POSITION The longitudinal blade position over the wheels is adjusted using the horizontal adjusting screws, i.e. the screws on the outside of the axle mountings. The lock nut must be opened first when adjusting the blade position.
  • Page 58 Measurement Measurement ADJUST THE SAW BLADE PARALLEL TO THE LOG BEDS point 1 point 2 X mm X mm It is important for the saw blade to be parallel to the log beds to ensure the proper functioning of the sawmill. Measure the distance vertically down from the blade to the log bed, then note down the values.
  • Page 59 B1651 TENSION THE BLADE GUARD ARM It is important for the blade guard arm to move smoothly in the attachment plate to ensure proper functioning of the sawmill. Release the Allen head bolt on the blade guard plate, then push the wheel down- wards using a screwdriver as illustrated.
  • Page 60 ADJUST THE FIXED BLADE GUIDE AND BLADE GUARD - LEFT SIDE When sawing smaller sized logs the blade guide on the left side of the machine needs to adjusted for better results. Remove the bolts at its top and front and move the blade guide to the inner hole section. Attach it with the same bolts you just removed.
  • Page 61 B1651 Measurement point 1 ADJUST THE BLADE SO THAT IT IS PARALLEL TO THE RAIL It is important for the saw blade to be parallel to the rail to ensure the proper functioning of the sawmill. Place a straightedge on the saw blade, as close to one of the blade guide rollers as possible.

  • Page 62: Other Settings

    OTHER SETTINGS Read through all the set-up instructions The following settings are important for before starting to set up, then follow the satisfactory operation of the sawmill, but instructions step by step as you work. they do not affect one another and so there is no need to implement them in any particular order.

  • Page 63: Drive Belt Tension

    B1651 LOG SUPPORT It is important for the relationship between the log bed and the log support to be perpendicular to ensure the proper functioning of the sawmill. This is adjusted by turning the adjustment handle in the lower part of the log support. Check the perpendicularity using a set square.

  • Page 64: Blade Guides

    ENGINE INSPECTION BEFORE STARTING The engine must be filled with oil and refuelled before starting the sawmill for the first time. Place the saw head TIP: in the bottom position to make this job easier. Detailed Work with the saw information about the engine can be found in the engine’s user manual, which is supplied.

  • Page 65: First Start-Up

    B1651 FIRST START-UP CALIBRATION The saw blade height position value must be calibrated at the first start-up. The computer setworks will show a value in the display at start-up. Measure the distance between the saw blade, on a downward-set tooth and a log bed.

  • Page 66: Starting And Stopping

    You can find a more indepth description of how to use the Pro set and Pro feed in the Pro Set Computer Setworks Manual and Pro Feed Manual on the Logosol website. How To Start 1.

  • Page 67: Sawmill Features

    B1651 SAWMILL FEATURES LOG CLAMP The sawmill comes with two log clamps so that the log can be secured when sawing. The log clamp feature is eccentric. Start by adjusting the eccentric plate so that it rests against the log that is to be clamped. This is done by rotating the plate clockwise.

  • Page 68: Usage

    USAGE WARNING! Cutting tools: Always stand behind Hazard area: the saw carriage and keep both hands on the The minimum safe distances around the band handles when operating the machine. Never sawmill are shown in Figure 1. Please note that stand in front of the saw carriage or bandsaw the safe distance on the left side of the band blade.

  • Page 69: Before Each Use

    B1651 USAGE Hard knots may cause deviations in the outcome of • the workpiece is secured in place the sawing. • the adjustable saw blade guard is set correctly to accommodate the maximum width of the workpiece. BEFORE EACH USE:...

  • Page 70: Chip Collection

    USAGE STORAGE MOVING THE BAND SAWMILL The bandsaw blade must be removed from the WARNING! Risk of entrapment. machine and stored out of reach of children and other persons, even if the machine will not be used When lifting and moving machine parts, keep for just a short time.

  • Page 71: Operating Instructions

    B1651 OPERATING INSTRUCTIONS LOG PILE When loading a log: 1. Place the saw carriage as far back on the rail as Do not make the log pile more than 1 m high. possible (its starting position). Logs that are contaminated with earth, sand or clay 2.
  • Page 72 OPERATING INSTRUCTIONS OP:1 Safety device at the front of the log pile Logs The right side of the rail must be clear Safety wedge at the rear of the log pile Rail Log table OP:2 Detachable ramp Figure 2 Figure 3...
  • Page 73 B1651 OPERATING INSTRUCTIONS ADJUSTING THE SAW KERF The position of the saw head can be adjusted in increments to set the depth of the cut. The B751 PRO band sawmill comes equipped with 1”, 1 1/2”, 1 3/4” and 2” gauges with saw kerf compensation as standard.
  • Page 74 OPERATING INSTRUCTIONS 6. Secure the log using the log clamps. Adjust the 13. Placing both hands on the push handle, carefully height of the log clamps, but do not position them push the saw carriage forward until the saw blade so high that the saw blade may come into contact starts to cut into the log.
  • Page 75 B1651 OPERATING INSTRUCTIONS HANDLING OF SAWN TIMBER Turn the log through 90° so that one of the freshly sawn sides rests against the log supports, then When sawing boards from the block, you can either clamp the log in position. Now you can make the lift them off the block straight away or leave them third kerf and obtain finished boards.

  • Page 76: Maintenance

    MAINTENANCE MAINTENANCE The periodic maintenance on the machine that is expected to be performed by the operator is described in this section. Be sure to follow the specified maintenance intervals, as this is the basis for good function of the sawmill. WARNING! Risk of serious injury: Turn the ignition switch to OFF and close the fuel valve before servicing or performing...

  • Page 77: Lubrication Points

    B1651 MAINTENANCE HANDLING SAW BLADES LUBRICATION POINTS WARNING! Cutting tools: Incorrect handling of It is important to lubricate the components of the sawmill bandsaw blades may result in potentially fatal as described below in order to ensure your sawmill injuries. Saw blades are extremely sharp.

  • Page 78: Combustion Engine

    MAINTENANCE CLEANING THE BAND SAWMILL RAIL FLATNESS Clean the band sawmill after every shift. Brush out Check the balance of the rail before every shift, any wood chips or sawdust inside the band wheel especially in winter when ground frost may affect guard and on and around the rail.
  • Page 79 B1651...

  • Page 80: Troubleshooting Schedule

    TROUBLESHOOTING SCHEDULE PROBLEM/SYMPTOM PROBABLE CAUSE ACTION The blade quickly loses its sharpness • Dirty logs • Avoid dragging the logs over the ground • The saw blade is worn out • Debark the log where the blade is going to cut •...
  • Page 81 • Wait until the motor has cooled and resume height adjustment motor does not run. stripped. operation; the motor must not run hot. If the problem recurs, contact Logosol. Abnormal noises from the mechanism. • Poor lift chain alignment. • Check alignment between the lower and upper •...
  • Page 83 B1651...

  • Page 84: Declaration Of Conformity

    The EC type examination certificate is numbered: 0404/17/2408 The band sawmill supplied is identical to the band sawmill that underwent EC type examination. Härnösand, April 9 , 2025 Robert Berglund, CEO Arkivvägen 6, SE-871 53 Härnösand +46 (0)611-182 85 | info@logosol.com | www.logosol.com...

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