Getinge HS 6613 AR-2 Manual
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Getinge HS 6613 AR-2 Manual

Getinge HS 6613 AR-2 Manual

Tehran naft hospital
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HS 6613 AR-2
TEHRAN NAFT HOSPITAL
2511022-150-01

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  • Page 1 HS 6613 AR-2 TEHRAN NAFT HOSPITAL 2511022-150-01...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PREFACE ........... . . 1 SAFETY .

  • Page 5: Preface

    In the event of an accident or incident you are obliged to report this. See “Reporting an accident or incident” under Safety. GETINGE STERILIZATION AB shall not be liable for any damages, directly or indirectly, due to actions, which are not in accordance with this manual.

  • Page 7: Safety

    SAFETY Attention symbols Some of the warnings, instructions and advice in this manual are so important that we used the following special symbols to draw attention to them. The symbols used are as follows: Warnings This symbol indicates a warning in the text of the manual. The nature of what the warning relates to is such that it may result in more or less severe injury and in certain cases mortal danger.

  • Page 8: Reporting An Accident Or Incident

    The unit is a product in the GETINGE range. The unit may also be a sterilizer that is a medical engineering product and which conforms to the EU medical devices directive, or which is constructed in a similar way to a medical device.

  • Page 9: Introduction

    INTRODUCTION HS 66 HS 66 is the designation of a series of GETINGE high-pressure autoclaves with vertically sliding automatic doors, all with the door opening 660 x 660 mm There are both stand-alone and built-in versions. The autoclaves are intended for sterilization of materials in the health service as well as in industry.
  • Page 10 The control unit is therefore prepared for controlling an autoclave having a GETINGE ASF automatic loading and unloading unit. As with other GETINGE double-jacketed autoclaves, the external surface of the chamber is more than half covered by all-welded U- sections..

  • Page 11: Overview Of Safety Devices

    • spare parts lists These components have undergone special tests before being accepted as safety components. For this reason, they must not be replaced with components of any make or design that has not been approved by GETINGE.
  • Page 12 It is of the highest importance that the operational reliability of these components is continuously upheld during their entire service life. The signs are used not only to indicate important components, but also to draw attention to other safety factors that call for special attention, such as dimensions, tolerances, materials, etc.
  • Page 13 Stainless steel surfaces within reach of the operating personnel are insulated and cooled to a harmless temperature. Valves If the equipment has electrically and/or pneumatically actuated valves they are normally made to close by means of spring force. This prevents undesired flow through the valves in case of power failure.

  • Page 15: The Process

    THE PROCESS The steam sterilizing process The universal steam autoclaving process can be divided into three main phases: A Pre-treatment B Sterilizing C Post-treatment Pre-treatment It has been found that moisture is an essential element in achieving sterility with steam. It is therefore important that the steam comes into close contact with the micro-organisms to be killed.
  • Page 16 When sterilizing liquids, the temperature is measured with a temperature sensor in the load. The condition for countdown of sterilizing time is that both temperature sensors in the chamber and the sensor in the load indicate the programmed sterilizing temperature. Post-treatment The purpose of the post-treatment is to normalize the temperature and moisture content of the goods.

  • Page 17: Maintenance Program

    Maintenance program Leak test Fully automatic process for steam autoclaves With autoclaves equipped with an analogue pressure transducer the leak test can easily be automatically performed. The leak test is to be performed with an empty chamber. The chamber additionally has to have been warm, for example as a result of a heating program having been run beforehand.

  • Page 18: Documentation Of The Process

    Documentation of the process The picture below is schematic and is not to be used as a model for evaluating individual process results. A printing pressure and temperature recorder continuously records the pressure and temperature in the chamber on graph paper. The graph paper has scales for pressure and temperature.
  • Page 19 Sterilizing: When the sterilizing temperature is reached, the curves level out. The start of the sterilization time is indicated on the display of the operator’s control panel. The length of the sterilization time is determined by the set parameters. Post-treatment: At the end of the sterilization time the vacuum pump starts and the pressure falls rapidly.

  • Page 21: Instruments

    INSTRUMENTS Loading side Steam supply pressure gauge. Control switch. Pressure gauge chamber pressure. Door interlock key Operator's control panel Emergency stop. Panel lock. Operator's control panel Learn the function of the control panel by studying chapter Control unit PACS 3500. Door-blocking key See chapter Introduction, “Safety devices, an overview”.
  • Page 22 Unloading side Recorder for temperature and Panel lock. pressure. Pressure gauge chamber pressure. Emergency stop. Operator's control panel. Recorder See recorder operating instructions in the TECHNICAL MANUAL chapter Components. Operator's control panel Learn the function of the control panel by studying chapter Control unit PACS 3500.

  • Page 23: Operation

    OPERATION Program start Where applicable, the operator must state process parameters and other information requested by the control system. On equipment where an authorisation code for programs not intended for routine sterilization is activated, the operator must also enter an authorisation code immediately after startup.

  • Page 24: Alarms

    Password-protected programs only: After the start button has been pressed, the operator is [START] prompted to enter the password. Message If the operator chooses to attempt to start the sterilizer, even though starting is blocked, the operator panel display shows a message referring to an essential condition that is not met.
  • Page 25 The events below take place when the unit goes into an alarm phase. • An audible signal sounds. • The process fault alarm indicator flashes. • The type of fault appears on the unit display in plain text. • If the unit has a printer, the alarm text is printed out as part of the process log.
  • Page 26 On power failure or if the control switch or working switch of the sterilizer had to be turned off during a process, there is a risk of leakage at the door. Safety measure when there is positive pressure in the chamber: KEEP WELL AWAY FROM THE DOOR AND CALL A TECHNICIAN! Alarms in standby mode...

  • Page 27: Error Codes

    Extinguishing the fault lamp Extinguish the process fault lamp with one / [RESET] of the buttons or when the unit is in standby mode. To reset certain types of fault, a technician must first activate the keyswitch for Stepping / Authorised user. Repeated alarms If the process repeatedly hangs at the same alarm point, call a technician to step the process to the end.
  • Page 28 Information about the last twenty faults is saved in the control system and is accessible in the service menu. If the sterilizer has a printer, this information can be printed out. Service codes When the word “SERVICE” appears on the display, service is required and must be carried out by a service technician.
  • Page 29 Error code Explanation Pump fault Vacuum pump has stopped. High temperature The chamber temperature has been above the permitted limit during the sterilization phase. Low temperature The chamber temperature has been below the permitted limit during the sterilization phase. Time fault phase The phase named on the display exceeded the time limits for completion.

  • Page 30: General Advice When Using The Sterilizer

    Error code Explanation Pressure The independent safety interlocking of the interlocking door function, as controlled by the chamber pressure switch,pressure monitor or the Supervisor, is faulty. Pacs fault The control system has lost communication with the input or output cards. Call a service engineer immediately.

  • Page 31: Weekly Cleaning

    when the load is moistened again on the admission of steam to the chamber. • The load is left in the chamber for a long time without the process being completed. This probably happens when the process has been interrupted because of a fault and the load has not been taken out of the chamber.
  • Page 32 When the indicator paper has been sufficiently exposed to steam at a particular temperature, further exposure tends to hide the indication of any deficiencies. GETINGE’s Bowie Dick programme is therefore tested with the shortest possible sterilization time so that any deficiencies are not concealed by overexposure.

  • Page 33: Approved Consumables

    The list of consumables below is intended as a guide to be used with GETINGE’s CE-marked sterilizers. Always check whether consumables have a use-by date before using them.
  • Page 34 Getinge AB recommends using biological indicators in steam sterili- zation processes. For other types of processes it the user’s responsibility to evaluate whether individual makes are applicable to the GETINGE sterilizer process. Sterilizer parts for periodic replacement...
  • Page 35 GETINGE charging equipment for manual loading GETINGE stationary charger ASF GETINGE sideways-opening charger GETINGE stand-alone steam generator GETINGE degassing tank for feedwater to steam generator GETINGE compressed-air compressors GETINGE water-treatment system GETINGE unloader PULL...

  • Page 37: Operation Instructions

    OPERATION INSTRUCTIONS The following operating instruction deals with the day-to- day use of the sterilizer. A further copy of this operating instruction, together with the program combination, is packaged with the sterilizer when it is dispatched from the factory. These documents must be displayed so that the personnel can read them when working at the operator panel.

  • Page 38: Daily Preparations

    Daily preparations • Learn the functions of the control buttons and signal lamps by studying the Instrumentation and Control unit chapters. Find out how the user-programmable parameters are set on this unit. • Open valves for water, air and, where applicable, steam. •...
  • Page 39 Starting via operator panel OP20 • Make sure that process media are available. • Close the door by pressing the button. Process adaptation must be done beforethe start button is pressed. If the lamp does not light up, starting is being prevented by a condition;...
  • Page 40 Procedure from operator panel • The green process complete lamp lights on completion of a fault-free process. • If the door on the discharge side does not / [OPEN] open automatically, press the button. • Select a new program immediately unless the same program is to be used for the next sterilization.
  • Page 41 • Clean the inside of the chamber. Use a chlorine-free cleaner if necessary. The sterilizer must always be cold when cleaned. To prevent injury, switch off the power to the control system. The cleaning instruction is given in the section “General advice on using the sterilizer”...
  • Page 42 On power failure or if the control switch or working switch of the sterilizer had to be turned off during a process, there is a risk of leakage at the door. Safety measure when there is positive pressure in the chamber: KEEP WELL AWAY FROM THE DOOR AND CALL A TECHNICIAN! ALWAYS LEAVE THE PREMISES and call a technician if...

  • Page 43: Control Unit Pacs 3500

    CONTROL UNIT PACS 3500 The letters PACS stand for Programmable Autoclave Control System. The purpose of the control system is to issue orders and send them to the executive components of the unit so that a number of process steps are performed in accordance with a predetermined template.
  • Page 44 A number of special terms STERILIZATION refers to the entire series of treatments that make up a process aimed at achieving the total killing of all living organisms. This applies to sterilizers and usually includes air removal, heat treat- ment and a drying phase. STERILIZING refers to the actual killing part of the process, the heat treatment.

  • Page 45: Operating Panel Type Op 10

    Operating panel type OP 10 The door(s) is/are closed. The door(s) is/are closed and locked. Process running Process completed without errors Defective process Close door Open door Control panel type OP 20...

  • Page 46: Indicators And Controls

    2 " E N T E R Indicators and controls The door(s) is/are closed. The door(s) is/are closed and locked. In progress Process complete. No fault = green light; fault present = red light Defective process Close door Open door...

  • Page 47: Display

    Reset the alarm. Start Display The display window has two lines, each of which can show 20 charac- ters. Information messages or fault messages appear on the bottom line, replacing the text that would otherwise have been displayed there. Browse menus and lists You can browse menus and lists with the arrow keys.
  • Page 48 When you get to the bottom of the list, there is only one arrow pointing upwards on the right of the display. Menus and lists are “endless”, meaning that you are returned to the top of the list when you press the down-arrow at the end of the list.
  • Page 49 Editing fields The ENTER key opens the chosen field for editing, after which the con- tent is changed by using the up- and down-arrows. With these arrow keys you can scroll through an endless list containing numerals and let- ters. When a field is opened for editing, the first character is highlighted.

  • Page 50: The Operator's Menu Tree

    The operator’s menu tree Main menu 1 Select cycle Program name Change parameter (password) Parameter 1 & 2 Main menu 2 Subphase Phase Node id Machine Main menu 3 Parameter List of variables Main menu 4 Print last cycle Setup Select PACS System menu (password) About...
  • Page 51 Main menu 2 The top line shows the name of the phase the program is currently in. The bottom line shows the name and id number of the sterilizer. Main menu 3 The first line shows the name of a parameter. The bottom line shows the current value of that parameter.

  • Page 53: Program Combination

    Program combination 2511022-150 Wrapped instruments, textiles, porous load Parameter Range Delivered Actual 1. Sterilizing temperatur °C _ _ _ _ _ _ 2. Sterilizing time 3 - 7 _ _ _ _ _ _ 3. Postvacuum time 0 - 90 _ _ _ _ _ _ 4.

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