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Graco D60 Operation

Electric supply systems for sealants and adhesives
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Operation
Electric Supply
Systems for Sealants
and Adhesives
For use with non-heated bulk supply of medium to high viscosity sealants and adhesive
materials. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
D60 3 inch dual post
60 liter (16 gallon) size, 30 liter (8 gallon),
20 Liter (5 gallon) sizes
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
See page 3 for model information, including maximum
working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual and in your pump manual before
using the equipment. Save all instruc-
tions.
3A5379B
EN

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Summary of Contents for Graco D60

  • Page 1 For use with non-heated bulk supply of medium to high viscosity sealants and adhesive materials. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. D60 3 inch dual post 60 liter (16 gallon) size, 30 liter (8 gallon), 20 Liter (5 gallon) sizes 150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure...

  • Page 2: Table Of Contents

    Replace Fan Assembly ....25 D60 3 in. Dual Post ..... . . 7 Replace Electronics Cover .

  • Page 3: Related Manuals

    Related Manuals Related Manuals The following manuals are available at www.graco.com. Component Manuals in English: Manual Description Electric Pumps for Sealants and Adhe- 3A6001 sives Instructions-Parts 313527 Supply Systems Repair-Parts ® Check-Mate Displacement Pumps 312375 Instructions-Parts ® Check-Mate Pump Packages...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or sol- vent flowing through the equipment can cause static sparking. To help prevent fire and explosion: • Use equipment only in well-ventilated area.
  • Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system com- ponent.

  • Page 7: Component Identification / Typical Installation

    Component Identification / Typical Installation Component Identification / Typical Installation D60 3 in. Dual Post (Note: Do not use motor lift ring to lift entire system.) Lift Location Lift Location . 1: Typical Installation Key: Ram Assembly Driver Disconnect Switch...
  • Page 8 Component Identification / Typical Installation Integrated Air Controls Air Line Accessories The integrated air controls include: The following accessories are required for proper sys- tem operation. • Main air slider valve (AA): turns air on and off to the ram. When closed, the valve relieves pressure •...

  • Page 9: Installation

    Grounding provides an escape wire for the electric General Information current. Electric Pump: The system is grounded through the Accessories are available from Graco. Make certain all power cord. accessories are adequately sized and pressure-rated to meet the system’s requirements.

  • Page 10: Power Supply

    Installation To maintain grounding continuity when flushing or 2. Remove the two screws and washers to separate the junction box cover (BA) and disconnect switch relieving pressure: hold a metal part of the dispense (K) from the junction box (BC) on the electrical valve firmly to the side of a grounded metal pail, then driver.

  • Page 11: Install Vented Oil Cap Before Using Equipment

    Installation 4. Insert the power cord through the cord grip and into 9. Tighten the cord grip to securely hold the power the junction box. cord in the junction box. Cord Grip For clarity, tan wires and other power wires not shown .

  • Page 12: Attach Drum Stops

    Installation Attach Drum Stops D60 Supply systems are shipped with drum stops in 2. Using the capscrews (FA) and lock washers (not place to help position the drum on the ram. For replace- shown), attach the drum stops (FB) to the ram base.

  • Page 13: Driver Setup

    . 5, page 10. Mechanical Setup 1. Fill the displacement pump wet cup 2/3 full with Graco Throat Seal Liquid (TSL). 2. Back-off the air regulator to its full counterclockwise position and close all shutoff valves. 3. Connect the air line from an air source to the system air inlet.

  • Page 14: Supply System Operation

    Supply System Operation Supply System Operation 8. Open the fluid line drain valve and the pump bleed valve (P). Have a container ready to catch the drain- age. 9. Leave the pump bleeder valve (P) open until ready Pressure Relief Procedure to spray again.

  • Page 15: Start And Adjust Pump

    Supply System Operation Change Drums 6. With hands away from the pail and the platen, push down on the ram director valve (AC) handle, and lower the ram until the platen rests on the lip of the pail. Move the ram director valve handle to the hori- zontal position (neutral).

  • Page 16: Maintenance

    If the oil is not intended to be serviced. Opening the gear cover low, open the fill cap (CA) and add Graco Part No. may alter the factory set bearing pre-load and may 16W645 ISO 220 silicone-free synthetic EP gear oil.

  • Page 17: Platen Maintenance

    Maintenance Platen Maintenance Adjust Spacers Use Platen with Tapered and Straight Sided Pails The platen is supplied for use with 20 liter (5 gallon), 30 See F . 14. If the platen does not come out of the pail liter (8 gallon), and 60 liter (16 gallon) straight sided easily when the pump is being raised, the air assist tube pails, but only single wiper platens can be easily modi- (AT), or check valve may be plugged.
  • Page 18 Maintenance Remove and Reinstall Wipers Use platen with straight sided pail 1. Ensure the large diameter of the spacer (EG) is fac- Disassemble 20, 30, and 60 Liter Wiper Assemblies ing down. Work the spacer (EG) up over the platen 1.
  • Page 19 Maintenance Reassemble 20, 30, and 60 Liter Wiper Assemblies c. For double wiper assemblies: Place the bottom plate (455) on a flat surface. Place the wiper 1. Assemble the wiper assembly. support (454), wiper (453), spacer (452), wiper a. For single wiper assemblies: Place the bottom (453) and top plate (457) on the bottom plate plate (455) on a flat surface.

  • Page 20: Driver Troubleshooting

    Driver Troubleshooting Driver Troubleshooting Error Codes Error codes can take two forms: Alarm: alerts you to the alarm cause and shuts down the pump. Power Saving Mode Deviation: alerts you to the problem, but the pump may When fast blinking is displayed, the driver has entered continue to run past the set limits until the system’s Power Saving Mode.
  • Page 21 Deviation Low Temperature • Warm equipment. • Contact your Graco distributor or Tech Service for more informa- tion. Deviation High Temperature The temperature of the system is near the maximum operation tem- perature. The performance has been reduced to prevent the driver from completely shutting down.
  • Page 22 • Verify that the encoder cable is connected securely. • The encoder may need to be replaced. • Contact your Graco distributor or Tech Service for more informa- tion. Alarm Software Versions Do Not Match • Obtain the software update token and follow Software Update...

  • Page 23: Ram Troubleshooting

    Ram Troubleshooting Ram Troubleshooting Check all possible problems before disassembling the ram, pump, or platen. Refer to the appropriate pump manual for pump troubleshooting. Problem Cause Solution Ram will not raise or Closed air valve or Open, clear. lower. clogged air line. Not enough air pres- Increase.

  • Page 24: Repair

    4. Unscrew the fuse holder, remove the old fuse, and replace with the new fuse (Graco part number Replace Shaft Bearing 116682) (5 mm x 20 mm, 500 mA, 250V, Slow Assembly Blow).

  • Page 25: Replace Fan Assembly

    Repair Replace Fan Assembly 1. Perform the Pressure Relief Procedure, page 14. 2. Disconnect the unit from the power source. 3. Remove two screws (53) and remove the junction . 21: Grounding Screw box cover (BA) from the driver to gain access to the 7.
  • Page 26 Repair 9. Install the new fan assembly. To reattach the fan assembly, slide the cover into the slots for tabs located on the junction box side, and gently push down the far end. Apply thread locker and use the supplied fasteners and washers. Torque to 15 - 20 ft-lb (20 - 27 N•m).

  • Page 27: Replace Electronics Cover

    Repair Replace Electronics Cover 6. Unscrew the ground screws from the fan and power cord ground wires. Removal 1. Perform the Pressure Relief Procedure, page 14. 2. Disconnect the unit from the power source. 3. Remove the lower from the driver. See Remove Driver on page 35.
  • Page 28 Repair 10. Remove the four bolts (56) and washers, the gasket 13. Pull the wire connectors down, out of the harness (52), and the junction box sleeve (101). clip, and disconnect the motor power and motor temperature wires (TW). . 29: Junction Box Sleeve .
  • Page 29 Repair 7. Connect the fan ground wire. See F . 29, page 28. See F . 26, page 27. 8. Use an adjustable wrench to tighten the fan cord grip (C1). See F . 28, page 27. 9. Install the gasket (52), the junction box sleeve (101), and tighten all four bolts (56).

  • Page 30: Repair Token Cable

    Repair Repair Token Cable Software Update Procedure 1. Perform the Pressure Relief Procedure, page 14. 1. Perform the Pressure Relief Procedure, page 14. 2. Disconnect the unit from the power source. 2. Disconnect the unit from the power source. 3. Remove all 12 screws (20) and washers from 3.
  • Page 31 Make sure all wires are posi- tioned inside the cover before installation. NOTE: The latest software version for each system can be found by searching “Software Version Change His- tory for 17N254” at Graco Technical Support. Contact a technical support representative before upgrading. 3A5379B...

  • Page 32: Remove Displacement Pump

    Repair Remove Displacement Pump 7. Remove the clip (DA), and slide the coupling cover (DB) up to remove the coupling (DC). Keep hands and fingers away from the priming piston during operation and whenever the pump is pressur- ized to reduce the risk of injury. On the pump down- stroke the priming piston extends beyond the intake ti10508a .

  • Page 33: Install Displacement Pump

    If you are disconnecting the wire. displacement pump from a motor that is still mounted 7. Fill the wet cup (R) 1/3 full of Graco Throat Seal Liq- (for example, on a ram), be sure to support the dis- uid or a compatible solvent.

  • Page 34: Disconnect Pump From Platen

    Repair Disconnect Pump from Platen Connect Platen 20, 30, and 60 Liter Platen NOTE: Before installing the 20, 30, or 60 liter platen to a pump with an intake adapter, install the adapter and 20, 30, and 60 Liter Platen o-ring from mounting kit 257630 using the two set screws.

  • Page 35: Remove Driver

    4. Unscrew the four bolts (111) shown in F . 46, and remove the driver by attaching a secure hoist to the driver lift ring (H). r_255648_313527_15a . 46: Electric Driver on D60 with Ram . 47: Driver Lift Ring 3A5379B...

  • Page 36: Supply Unit Repair

    Repair Supply Unit Repair 202c 202d To reduce the risk of serious injury whenever you 202a are instructed to relieve pressure, always follow the 202b Pressure Relief Procedure on page 14. Do not use pressurized air to remove the guide sleeve or 202j the piston.
  • Page 37 Repair Assemble Piston Rod Seal and Bearing 2. Carefully lay the piston (202e, 802e) and rod (202n, 302n, 802n) down so the piston rod will not be bent. See F . 48 on page 36. Remove the nut (202f, 802f), washer (202g, 802g), piston (202e, 802e), outer o-ring (202c, 802c), and 1.

  • Page 38: Parts

    Use this table to identify which pump mounting kit and platen are compatible with each driver and supply system. Pump Platens Pump Mounting Platens Supply System Mounting Kit Gallons (liters) Kit Page Page D60 3 in. Dual Post 257624 5 (20), 8 (30), 16 (60) pg. 42 pg. 43 (see page 40) Electric Driver 3A5379B...

  • Page 39: Electric Driver

    Parts Electric Driver Ref. Part Description Qty. Ref. Part Description Qty. 127463 SCREW, cap, socket head CHASSIS 101‡ 17B505 SLEEVE, junction box 15H392 ADAPTER, rod Xtreme 17B553 ERROR CODE LABEL 5† 17B507 COVER, junction box 16Y491 TOKEN CABLE (not shown) 6†...

  • Page 40: D60 3 In. Dual Post Supply Unit

    Parts D60 3 in. Dual Post Supply Unit Model 257621 Shown Detail A 202a 202d 202c 202b 202j 202k 202m Detail A 302n 202e 253, 254, 255 202h ti21264a 202c 202g 202f 3A5379B...
  • Page 41 Parts D60 3 in. Supply Units, 257621 Ref. Part Description Qty. Ref. Part Description Qty. 132848 ELBOW, plug in PISTON, ram, subassembly; 128863 ELBOW includes 202a-202m 15V954 LABEL, valve shutoff air control 202a* BEARING, ram end cap C19853 SCREW, cap, socket hd...

  • Page 42: D60 Pump Mounts 257623 And 257624 For 5 Gallon (20 Liter), 8 Gallon (30 Liter), And 16 Gallon (60 Liter) Platens

    Parts D60 Pump Mounts 257623 and 257624 for 5 Gallon (20 Liter), 8 Gallon (30 Liter), and 16 Gallon (60 Liter) Platens Note: See page 38 for kit configuration table. r_255648_313527_15a Ref. Part Description Qty. 381 ‡ BRACKET, shelf, NXT2200...

  • Page 43: Liter (5 Gallon), 30 Liter (8 Gallon), And 60 Liter (16 Gallon) Platens

    Parts 20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter (16 Gallon) Platens Single Wiper with Single Wiper Platen Double Wiper Platen SST Platen r_255648_313527_26a r_255648_313527_25a r_255648_313527_34a 3A5379B...
  • Page 44 Parts Platen Descriptions Platen Seal Platen Platen Size Material Material Wiper Assembly Kit 20 Liter Nitrile 257639 257727 (see page 45) PolyUrethane 257640 257728 PTFE-coated 257641 257729 Nitrile Nitrile 257642 257730 PolyUrethane 257643 257731 Nitrile (FDA 25A207 25A206 Approved) 30 Liter Nitrile 257644 257732...
  • Page 45 Parts Common Parts Ref. Part Description Qty. 456 121829 O-RING The parts listed below are common among all 20, 30, 459 113504 NUT, keps, hex hd (For CSTL platens) and 60 liter platens. Parts that vary are found in the 461 257697 HANDLE, bleed, sst tables on page 45- 463 109482 O-RING;...
  • Page 46 Parts Varying Parts - 60 Liter (16 Gallon) Platens The following tables indicates which parts (according to reference number) are included with each platen. Reference Numbers Ref. Description 257737 257740 257738 257739 257741 Qty: BASE 257665 257665 257662 257665 257665 ‡...

  • Page 47: Accessories

    Accessories Accessories Platen Options NOTE: Platens are not provided with the Electric Supply Systems and must be purchased separately. Part No. Platen Size Platen Style Seal Material 257727 20 L (5 Gal) Single Wiper Nitrile 257728 20 L (5 Gal) Single Wiper Polyurethane 257729...

  • Page 48: Wiring Diagram

    Wiring Diagram Wiring Diagram . 50: Wiring Diagram 3A5379B...

  • Page 49: Dimensions

    Dimensions Dimensions Supply Systems (ram up) (ram down) 3A5379B...
  • Page 50 Dimensions Dimensions Ram Model in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) 89 (2260.6) 59 (1498.6) 14 (355.6) 18 (457.2) 24 (609.6) 28 (711.2) Weight Use the table below to identify the maximum weight for each available platen size. Platen Size Maximum Weight Gallons (Liters)

  • Page 51: Technical Specifications

    Technical Specifications Electric Supply System Metric Maximum air input pressure (supply system) D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 150 psi 1.0 MPa, 10 bar gal. (115 L) Maximum fluid, air working pressure and weight (dis-...

  • Page 52: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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