OEM DRAUGHT CAP NEUTRAL 30 Instructions For Use And Warnings
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OEM DRAUGHT CAP NEUTRAL 30 Instructions For Use And Warnings

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TRANSLATION OF THE ORIGINAL
INSTRUCTIONS
USE AND WARNING INSTRUCTIONS
DRAUGHT CAP
NEUTRAL mod. 30/35/40
MOTORIZED mod. 30/35/40
OEM ALI GROUP S.r.l a socio unico
Viale Lombardia, 33 Bozzolo (MN) - Italia
Cod: OM40.00070
Tel. +39 0376 910511 – Fax +39 0376 920754
info@oemali.com
– www.oemali.com

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  • Page 1 INSTRUCTIONS USE AND WARNING INSTRUCTIONS DRAUGHT CAP NEUTRAL mod. 30/35/40 MOTORIZED mod. 30/35/40 OEM ALI GROUP S.r.l a socio unico Viale Lombardia, 33 Bozzolo (MN) - Italia Cod: OM40.00070 Tel. +39 0376 910511 – Fax +39 0376 920754 info@oemali.com – www.oemali.com...
  • Page 2 It’s very important to train the personnel responsible for the machine, both in terms of its use, as well as for the maintenance and control of compliance with operating procedures and all the safety standards in this manual. Edition: 06/2020 Version: 1.0 COPYRIGHT © 2020 OEM ALI GROUP S.r.l. a socio unico Page 2 CHAPTER 0 – INDEX...

  • Page 3: Table Of Contents

    CAPPA NEUTRA/MOTORIZ. serie 30/35/40 Summary IDENTIFICATION ............................. 8 Manufacturer identification ..................8 Identification ........................ 8 Targa di identificazione ....................8 Declaration of Conformity CE (Fac-simile) ..............9 Reference Directives ....................10 PRELIMINARY INFORMATION ......................12 Recipients........................12 Supply and Storage ..................... 12 Updates ........................
  • Page 4 EC-compliant use and warning instructions Dati tecnici ..............Errore. Il segnalibro non è definito. Layout measures ......................30 4.5.1 Cap measures - model 30 NEUTRAL 4.5.2 Cap measures - model 30 MOTORIZED 4.5.3 Cap measures - model 35/40 NEUTRAL 4.5.4 Cap measures - model 35/40 MOTORIZED Main components.......................
  • Page 5 CAPPA NEUTRA/MOTORIZ. serie 30/35/40 6.3.1 Preliminary checks 6.3.2 Startup procedure 6.3.3 Turning off procedure MAINTENANCE ............................ 55 7.1. Safety Warnings ......................56 Ordinary Maintenance ....................57 7.2.1 Cleaning Extraordinary Maintenance ..................58 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ........61 Putting the equipment out of order and storing it ............
  • Page 6 EC-compliant use and warning instructions PAGINA LASCIATA INTENZIONALMENTE BIANCA Page 6 CHAPTER 0 – INDEX...
  • Page 7 CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 Capitolo 1 IDENTIFICATION Page 7 CHAPTER 1 – IDENTIFICATION...

  • Page 8: Identification

    1.3 Targa di identificazione The machine has an identification plate located on the side panel. On the plate there are the details of the machine to be mentioned in case of need to the OEM ALI GROUP S.r.l a socio unico.

  • Page 9: Declaration Of Conformity Ce (Fac-Simile)

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 1.4 Declaration of Conformity CE (Fac-simile) Page 9 CHAPTER 1 – IDENTIFICATION...

  • Page 10: Reference Directives

    1.5 Reference Directives The machine supplied by OEM ALI GROUP S.R.L A SOCIO UNICO does not belong to one of the categories of machines listed in the list covered in Annex IV of the Directive; therefore, for the purpose of the declaration of conformity of the machine to the present directive, OEM ALI GROUP S.R.L A SOCIO UNICO applies the procedure...
  • Page 11 CAPPA NEUTRA/MOTORIZZ serie 30/35/40 Chapter 2 PRELIMINARY INFORMATION Page 11 CHAPTER 2 – PRELIMINARY INFORMATION...

  • Page 12: Preliminary Information

    EC-compliant use and warning instructions 2 PRELIMINARY INFORMATION 2.1 Recipients The manual is intended for operators in charge of using and managing the machine in all its stages of technical life. It contains themes that refer to the correct use of the machine, in order to maintain the functional and qualitative characteristics of the machine over time.

  • Page 13: Operators

    CAPPA NEUTRA/MOTORIZZ serie 30/35/40 2.5 Operators In order to establish with certainty what are the skills and qualifications of the operators involved in the various tasks (starting, cleaning, routine maintenance), see the following table: DEFINITION Qualification Part of the User’s staff trained and machine-enabled for production purposes for the activities for which it was built and supplied.

  • Page 14: Symbols Used In Manual

    EC-compliant use and warning instructions The qualifications shown in the table on this page are obligatory within a category of people defined as "trained person”. TYPE DEFINITION The one who has been informed, instructed and trained at work and any dangers Trained Person arising from misuse.
  • Page 15 CAPPA NEUTRA/MOTORIZZ serie 30/35/40 TERM DEFINITION Equipped or intended to be equipped with an activation system, composed of parts or components, at least one of which moves, connected to each other solidly for a well- Support established application. Faulty or inappropriate operation of a machine or one of its elements performing a Malfunction particular function.

  • Page 16: Individual Protection Devices

    EC-compliant use and warning instructions 2.8 Individual protection devices When you work near the machine, both for assembly operations, and for maintenance and/or regulation operations, you must strictly comply with the general anti-injury rules, for this it will be important to use the individual protection devices (D.P.I.) required for each operation.

  • Page 17: User Safety Areas

    CAPPA NEUTRA/MOTORIZZ serie 30/35/40 2.9 User safety areas The areas around the machine are divided as follows: DESCRIPTION TERM These are the areas where the user and other operators can perform control and command operations of the cyclical functions of the machine both automatically and Command areas semi-automatically, acting on the appropriate control panels or for the execution of the manual operations.

  • Page 18: Warranty

    Maintenance must be carried out in the time and manner provided by the manual, using original spare parts • OEM ALI GROUP S.R.L A SOCIO UNICO and entrusting the interventions to qualified personnel. The warranty expires if: failure to respect safety standards;...
  • Page 19 CAPPA NEUTRA/MOTORIZZ serie 30/35/40 PAGINA LASCIATA INTENZIONALMENTE BIANCA Page 19 CHAPTER 2 – PRELIMINARY INFORMATION...
  • Page 20 EC-compliant use and warning instructions Chapter 3 SAFETIES Page 20 CHAPTER 3 – SAFETIES...

  • Page 21: Safeties

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 3 SAFETIES 3.1 General Warnings The user (entrepreneur or employer) must: carefully read this manual and gain a deep understanding of the technical specifications and controls before • putting into operation the machine; train the operator on the use of the machine; •...

  • Page 22: Safety Devices

    EC-compliant use and warning instructions 3.2 Safety devices The machine has safety devices described in the following table. For the location of these devices, refer to the drawing below the table. TERM DESCRIPTION POS. Fixed protections consist of fixed perimeter barriers, which are responsible for preventing access into the machine and its units through areas other Fixed protections than the main openings.

  • Page 23: Noise

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 3.3 Noise Noise measurements were made in accordance with UNI EN 11200 and UNI EN ISO 3746 standards. During operating cycles, the staff noise exposure is less than 80 dB. The actual noise level of the machine installed during operation at the site in a production process is different from that detected because the noise is affected by certain factors such as: type and site features;...

  • Page 24: Remaining Risk

    EC-compliant use and warning instructions 3.6 Remaining risk The machine was designed to ensure the essential safety requirements for the operator. Safety, as far as possible, has been integrated into the design and construction of the machine; however, there are still risks from which operators need to be protected especially during: transport and installation;...
  • Page 25 CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 PAGINA LASCIATA INTENZIONALMENTE BIANCA Page 25 CHAPTER 3 – SAFETIES...
  • Page 26 EC-compliant use and warning instructions Chapter 4 DESCRIPTION Page 26 DESCRIPTION CHAPTER –...

  • Page 27: Description

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 4 DESCRIPTION 4.1 Correct use The machine in question is intended to be used for: ALLOWED PROCESSING ENVIRONMENT OPERATION Pizza oven fumes Locale di ristorazione fumes extraction The machine was created to: meet the specific requirements mentioned in the sales agreement; •...

  • Page 28: Obligations And Prohibitions

    (see "chapter 5"). • ATTENTION! OEM ALI GROUP S.R.L A SOCIO UNICO does not respond for damages caused by things or people when: the machine has been used in one of the spaces that are not allowed;...
  • Page 29 CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 4.4 Technical data MOTORIZED CAP POWER SUPPLY DATA 400V (1˜+ PE) Voltage 50 Hz Frequency 1,9 A Absorption Average consumption 0,25 kW Power Page 29 CHAPTER 4 – DESCRIPTION...

  • Page 30: Layout Measures

    EC-compliant use and warning instructions 4.5 Layout measures 4.5.1 Cap measures - model 30 NEUTRAL MODELLO TIPO NEUTRAL 630L NEUTRAL 1196 630S NEUTRAL 1233 1071 NEUTRAL 1196 1233 1071 Page 30 DESCRIPTION CHAPTER –...

  • Page 31: Cap Measures - Model 30 Motorized

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 4.5.2 Cap measures - model 30 MOTORIZED MODELLO TIPO MOTORIZED MOTORIZED 630L 1196 MOTORIZED 630S 1233 1071 MOTORIZED 1196 1233 1071 Page 31 CHAPTER 4 – DESCRIPTION...

  • Page 32: Cap Measures - Model 35/40 Neutral

    EC-compliant use and warning instructions 4.5.3 Cap measures - model 35/40 NEUTRAL MODELLO TIPO NEUTRAL 1083 1226 635L NEUTRAL 1460 1226 635S NEUTRAL 1083 1576 1245 1321 NEUTRAL 1460 1576 1245 1321 NEUTRAL 1168 1326 1071 640L NEUTRAL 1588 1326 1071 640S NEUTRAL...

  • Page 33: Cap Measures - Model 35/40 Motorized

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 4.5.4 Cap measures - model 35/40 MOTORIZED DE TTAGLIO / DE TAIL A S CALA / S CALE 1 : 6 MODELLO TIPO MOTORIZED 1083 1226 MOTORIZED 635L 1460 1226 1120 MOTORIZED 635S 1083 1576 1245 1321 MOTORIZED 1460...

  • Page 34: Main Components

    EC-compliant use and warning instructions 4.6 Main components 4.6.1 Neutral cap components The hood consists of the following fundamental parts: DESCRIZIONE POS. Side panels Hood frontal suction conveyor Fume suction pipes Cap model 35/40 Cap model 30 Page 34 DESCRIPTION CHAPTER –...

  • Page 35: Motorized Cap Components

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 4.6.2 Motorized cap components The hood consists of the following fundamental parts: DESCRIZIONE POS. Side panels Hood frontal suction Engine Fume suction pipes Control panel Valve Cap model 35/40 Cap model 30 Page 35 CHAPTER 4 – DESCRIPTION...

  • Page 36: General Description

    EC-compliant use and warning instructions 4.7 General description The machine is designed to suck fumes from the oven. 4.7.1 Fumes passage in the neutral cap Below is the passage of the fumes inside the cap: DESCRIZIONE POS. Flue fitting tube Fitting with oven chimney Chimney Oven...

  • Page 37: Fumes Passage In The Motorized Cap

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 4.7.2 Fumes passage in the motorized cap Below is the passage of the fumes inside the cap: DESCRIZIONE POS. Flue fitting tube Fitting with oven chimney Chimney Oven Front fumes entry Page 37 CHAPTER 4 – DESCRIPTION...
  • Page 38 EC-compliant use and warning instructions Chapter 5 TRANSPORT AND INSTALLATION Page 38 TRANSPORT AND INSTALLATION CHAPTER 5 –...

  • Page 39: Trasport And Installation

    / hoist. 5.2 Packaging The machine is shipped by OEM ALI GROUP S.R.L A SOCIO UNICO from the factory to the customer. Depending on the distance of the transport, the customer's specific requests and the residence time of the load in the packaging, the machine is shipped in the following ways: normal protective packaging for short and medium distances;...

  • Page 40: Packaging Removal

    • 5.3 Transportation and handling The OEM ALI GROUP S.R.L A UNICO SOCIO, considering the ways of transport, uses appropriate packaging and fixtures to ensure integrity and storage during transport. When receiving the machine, verify that no party has been damaged during transport and/or handling.

  • Page 41: Group And Weight Division Table

    MOTORIZED 116,8x174,6x31,6 MOTORIZED 158,8x174,6x31,6 5.3.2 Transport operations ATTENTION! OEM ALI GROUP S.R.L A SOCIO UNICO takes no responsibility for any damage the machine from non-compliance with provided. resulting the instructions IMPORTANT! Lifting personnel must be authorised and trained in the use of lifting equipment and must comply with the requirements for individual protection.
  • Page 42 EC-compliant use and warning instructions TRANSPORT BY FORKLIFT Conductor of lifting means Operator qualification Necessary DPI Forklift Lifting means Nothing Tools to use ATTENZION! Use only suitable and approved lifting means, compatible for the size and weight of the machine. ATTENTION! Make sure no one is under and within the range of the lifting mean.

  • Page 43: Installation

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 5.4 Installation 5.4.1 Predisposition charced to the customer Except for any different contractual agreements, it is normally charged to the customer the predisposition: Locals (including masonry works, such as foundations or funnels if required, lighting); • power systems up to the power points of the machine, in accordance with the rules in the country of •...
  • Page 44 EC-compliant use and warning instructions The machine is designed and built to operate, safely, under the following environmental conditions: 15 – 35 °C Room temperature 90 % Maximum relative humidity Restaurant Place of installation Neon or LED light Lighting Any floor that can support its weight Support surface ATTENTION! Environmental conditions other than those specified can cause serious damages to the machine.

  • Page 45: Cap Positioning

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 5.4.3 Cap positioning DANGER! The hood SHOULD NOT BE INSTALLED close to flammable walls such as furniture, partitions, bead coatings, etc. IMPORTANT! The manufacturer denies any responsibility for fires to people or things arising from non-compliance with these provisions.

  • Page 46: Neutral/Motorized Cap Assembly (Model 30)

    EC-compliant use and warning instructions 5.4.4 Neutral/motorized cap assembly (model 30) On the following pages we show the indications for the assembly of the cap. Required DPI Forklift / Crane / Hoist Lifting mean Tools to use To assemble the cap, follow these steps: ACTION Place the cap on top of the oven paying attention to the correct alignment of the cap and oven.

  • Page 47: Neutral Cap Assembly (Model 35/40)

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 5.4.5 Neutral cap assembly (model 35/40) On the following pages we show the indications for the assembly of the cap. Required DPI Forklift / Crane / Hoist Lifting mean Tools to use To assemble the cap, follow these steps: ACTION Place the cap on top of the oven, paying attention to the correct alignment of the cap and oven, and the coupling of the fume outlet pipe from the oven (pos.1) to the cap.

  • Page 48: Motorized Cap Assembly (Model 35/40)

    EC-compliant use and warning instructions 5.4.6 Motorized cap assembly (model 35/40) The following pages show the indications for the assembly of the cap. Required DPI Forklift / Crane / Hoist Lifting mean Tools to use To assemble the cap, follow these steps: ACTION STEP Remove the flange (pos1) with its fume outlet grafting tube.

  • Page 49: Connections

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 5.5 Connections For the starting of the oven, the necessary connections to local networks must be ensured: electrical connection (including grounding connection), • compliant with the rules in the country of installation. It is the user's responsibility to ensure the required connection features. ATTENTION! The required connection must be made by qualified and authorised personnel.
  • Page 50 EC-compliant use and warning instructions Chapter 6 CONTROLS AND USE Page 50 CHAPTER 6 – COMMANDS AND USE...

  • Page 51: Controls And Use

    Using the oven for a different purpose than those indicated by the manufacturer may cause serious harm to people and/or things and/or animals. OEM ALI GROUP S.R.L A SOCIO UNICO is not responding for damages caused by improper use of the machine.

  • Page 52: Motorized Cap Control Buttons

    EC-compliant use and warning instructions 6.2 Motorized cap control buttons the buttons are described below. BUTTON DESCRIPTION POS. Power button Pressing the button starts the suction hood. By turning the knob, the suction speed is increased/decreased. Speed adjustment NOTE: Turn the knob to about half-stroke for optimal use. IMPORTANT! Always keep the hood on while using the oven, in order to ensure good operation and good baking.

  • Page 53: How To Use It

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 6.3 How to use it 6.3.1 Preliminary checks Before proceeding with the start up of the oven, you must perform the following checks: Check that the oven is positioned on a top able to support its weight. •...
  • Page 54 EC-compliant use and warning instructions Chapter 7 MAINTENANCE Page 54 CHAPTER 7 – MAINTENANCE...

  • Page 55: Maintenance

    OEM ALI GROUP S.R.L A SOCIO UNICO. OEM ALI GROUP S.R.L A SOCIO UNICO shall not be held responsible for any damage to people or objects, if resulting from operations either different from those described or performed differently from what stated.

  • Page 56: Safety Warnings

    EC-compliant use and warning instructions 7.1 Safety Warnings ATTENTION! Before starting any maintenance operation, disconnect the equipment from the power supply. ATTENTION! When removing the plug, the operator must be able to check that the plug is indeed disconnected from any spot he has access to. ATTENTION! When the equipment is under maintenance, in order to prevent it from being accidentally switched on, disconnect power supply and add the following notice:...

  • Page 57: Ordinary Maintenance

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 7.2 Ordinary Maintenance When the equipment is delivered to the user, it is already adjusted so as to work properly; however, in order to guarantee its good functioning over time, you must perform controls as well as preventive and recurring maintenance operations.

  • Page 58: Extraordinary Maintenance

    ATTENTION! The needed spare parts must be ordered to OEM ALI GROUP S.R.L A SOCIO UNICO. In case the customer does not use spare parts either original or authorized in writing by the Manufacturer, the latter shall not be held responsible about the equipment’s functioning and the workers’ safety.
  • Page 59 CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 PAGINA LASCIATA INTENZIONALMENTE BIANCA Page 59 CHAPTER 7 – MAINTENANCE...
  • Page 60 EC-compliant use and warning instructions Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER AND Page 60 DISPOSING OF IT...

  • Page 61: Putting The Equipment Out Of Order And Disposing Of It

    CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT ATTENTION! Only qualified staff can take care of dismantling and putting out of order the equipment. In particular, only the person in charge of the dismantling phase and of end-of-life disposal is allowed to: perform operations of mechanical and electrical disconnection of the units according to the •...

  • Page 62: Disposal

    To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S.R.L A SOCIO UNICO, please refer to the relevant user manual supplied. According to the “WEEE” Directive 2012/19/EU, if the component/equipment purchased is marked with this symbol of a crossed-out rubbish bin with wheels, it means that, at the end of its useful life, the product must be collected separately from the other waste.
  • Page 63 CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 PAGINA LASCIATA INTENZIONALMENTE BIANCA CHAPTER 8 – PUTTING THE EQUIPMENT OUT OF ORDER Page 63 AND DISPOSING OF IT...
  • Page 64 CAPPA NEUTRA/MOTORIZZ. serie 30/35/40 Chapter 9 ATTACHMENTS CHAPTER 9 – ATTACHMENTS Page 64...

  • Page 65: Attachments

    EC-compliant use and warning instructions 9 ATTACHMENTS Attachment list ELECTRICAL DIAGRAMS Electrical diagram OM23.00541...

This manual is also suitable for:

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