CertoClav Vacuum Pro 8-22L Operating Instructions Manual

CertoClav Vacuum Pro 8-22L Operating Instructions Manual

Laboratory autoclave
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CertoClav_Vakuum_Pro_8-22_ENGLISCH_V16
/ Page 1
Operating Instructions
CertoClav Vacuum Pro 8-22L
Laboratory autoclave
(User manual English: page 55)
CertoClav Sterilizer GmbH
Peintner Str. 10
4060 Leonding, Austria
www.certoclav.com
support@certoclav.com

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Summary of Contents for CertoClav Vacuum Pro 8-22L

  • Page 1 CertoClav_Vakuum_Pro_8-22_ENGLISCH_V16 / Page 1 Operating Instructions CertoClav Vacuum Pro 8-22L Laboratory autoclave (User manual English: page 55) CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 2: Table Of Contents

    Close autoclave door ........................19 10.3.3 Select sterilization program on screen .................... 19 10.3.4 Status screen............................ 19 10.3.5 CertoTrace – Documentation and loading management ..............20 10.3.6 Step-by-step assistant ........................21 CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 3 Switch preheating on or off ......................36 12.3.8 Permanently switch preheating on or off ..................37 12.3.9 Material test mode – Automatically repeated start ................ 37 12.3.10 CertoTrace documentation solution.................... 38 CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 4 Storage conditions ........................... 48 16 Warranty ................................48 17 Appendix ................................49 17.1 Appendix 1: Structure diagram ........................ 49 17.2 Appendix 2: Electronic schematic ......................50 17.3 Appendix3: EMV ............................51 CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 5 CertoClav_Vakuum_Pro_8-22_ENGLISCH_V16 / Page 5 CE declaration of conformity This is to certify that the CERTOCLAV autoclaves of type CV-Vac-Pro-8L, CV-Vac-Pro 12L, CV-Vac- Pro-18L, and CV-Vac-Pro-22L comply with the following EU Directives: 2014/35/EU Low Voltage Directive Related standards: EN 61010-2-040:2015 Safety requirements for electrical equipment for measurement, control and laboratory use Laboratory equipment –...
  • Page 6: Validity Of The Operating Instructions

    / Page 6 1桠Validity of the operating instructions This manual is only valid for CertoClav Vacuum Pro Series autoclaves with the model designations CV-08-V-Pro, CV-12-V-Pro, CV-18-V-Pro and CV-22-V-Pro. Please read this operating manual before the initial operation of the autoclave.
  • Page 7: General Safety Instructions

    The autoclave must NOT be transported when filled. The autoclave must NOT be forced open. This autoclave may only be serviced by trained dealers. Only use original spare parts for maintenance. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 8: Substances Which Must Not Be Autoclaved

    If a saline solution has been spilled inside the chamber, remove all liquid from the chamber and wipe the liquid around the door seal. Clean the door seal using distilled or demineralized water. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 9: Introduction

    桠 Expected life: 10+ years 5.3桠Requirements for transport and storage 桠 Ambient temperature: 5 °C 40 °C 桠 Relative air humidity: ≤80%. 桠 No corrosive gases in the environment CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 10: Dimensions And Weight

    Power cable for touch screen Base for touch screen with four fastening screws Interface box for touch screen Autoclave Warranty card Data cable (1m length) between autoclave and touch screen CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 11: Installation Of The Autoclaves

    Open the door of the autoclave and remove the tray set including accessories. Remove the packing material. Mount the base to the touch screen using the four screws provided. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 12 Only place the touch screen on flat, stable surfaces. You can also place the waterproof touch screen on top of or next to the autoclave. Make sure that the table can support the weight of the autoclave. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 13 If a message about a connection termination with the autoclave appears on the screen, the touch screen and autoclave are not connected correctly. Check whether the autoclave is switched on and connected to the COM4 port of the interface box. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 14: Installation Of Accessories

    If you do not have/ want access to the Internet and still want to use CertoCloud, it is recommended to connect the local CertoServer to the autoclave. In chapter 12.2.4 you will learn how to connect the CertoServer to the autoclave. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 15: Pressure Sensor Calibration

    121 °C / HOLLOW 134 °C / SOLID 134 °C / POROUS 134 °C / HOLLOW USER-DEFINED 1-10 1-60 105-134 20-210 1-40 B-D TEST VACUUM TEST CLEAN PROCESS PRIONS LIQUID CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 16 These could explode due to excess pressure during cooling. NOTE: Do not fill glasses more than half their max. capacity. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 17: Basic Operation

    Select "Shutdown" to turn off the screen. 9.3桠Stand-by Briefly push the -button next to the screen. The backlight of the screen will then turn off. Push the -button again to reactivate the touch screen. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 18: Instructions For Daily Use

    Only fill demineralized or distilled water into the freshwater tank. A water quality sensor continuously monitors the quality of the water. If too impure water is filled into the tank, a warning message appears on the front integrated LCD screen and the touch screen. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 19: Steps To Start A Sterilization Process

    To display a graphical view of the temperature and pressure curve, hold and drag the autoclave icon to the left. Afterwards a graphical recording becomes visible. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 20: Certotrace - Documentation And Loading Management

    6)桠If no barcode exists for an item, use the label printer designer to create and print a barcode for the item. The label printer designer can be found under Settings->Sterilization->Label Printer Designer. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 21: Step-By-Step Assistant

    The e-mail and SMS notifications can be configured in Settings->Notifications. However, SMS notifications are only possible with the CertoCloud Premium account. It is necessary to fill the freshwater tank regularly and empty the waste water tank regularly. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 22: Unloading The Autoclave

    If the screen displays "Empty the hot water tank", the wastewater tank is full. Please empty the process water with the QuickConnect hose supplied. Caution, the process water may be hot. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 23: Pc Software

    Prove the validity of your exported protocols as signed PDF, Excel as a list or in detailed view. protocols. and ZIP files. *) SMS notifications are only possible with the CertoCloud Premium account! CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 24: Display Of Sterilization Protocols Via Web Browser

    10.6.2桠 Display of sterilization protocols via web browser If your autoclave is connected to the Internet or to the local CertoServer, you can view and manage your protocols. A sample protocol is shown below. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 25: Control Panel Overview

    To add an existing CertoCloud account, enter your e-mail address and password. Then press “Add Account”. To cancel the registration, press the “Back”-button in the upper left corner of the screen. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 26: Support Menu

    Navigate to the “Information”-tab to display the Information menu. Here, it is possible to watch training videos, contact CertoSupport directly from the touch screen, or order spare parts, accessories or services for the autoclave. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 27: Tutorial Videos

    To split the screen with CertoSupport using TeamViewer, navigate to the “Information”-tab and press the “Support”-button. Remote support is only possible by making an appointment by e-mail or telephone beforehand. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 28: Logging Menu

    On the right side of the window, the graphical history of the protocol is now displayed. To display the protocol as a list, press the “List” icon above the graph. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 29: Printing Protocols

    敒 敖 䉄 Ԡ Ԡ 〰 O # # # # # # # # # # # # # # # # # # # # # ⁥ 捥 Ԡ 吠 敖 Ԡ 〼 Ԡ 〰 O # # # # # # # # # # # # # # # # # CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 30: Tracing Label Printing

    3)桠A dialog box appears. Now scan the barcode of the sterilized product using the barcode scanner. 4)桠The protocol of the sterilized product now appears on the screen. On the right side of the screen a graphical and list view of the protocol can be viewed. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 31: Settings

    2.桠If the Wi-Fi checkbox is blank, select the empty checkbox to enable Wi-Fi. 3.桠Then press “Manage WLAN connections” to display a list of available WLAN networks. Select the relevant WLAN network and enter access keys and other parameters, if necessary. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 32: Connection To A Lan Network

    As soon as you reactivate online mode, all protocols stored locally up to that point, are uploaded to CertoCloud and are available online in your backup storage. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 33: Connection Of The Autoclave With The Local Certoserver

    You can use a USB thumb drive to save the sterilization protocols in real time during sterilization. Please connect a USB thumb drive to the front USB port of the autoclave. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 34: Step-By-Step Assistant

    If the protocol export fails, your USB thumb drive is not being recognized immediately. In this case, leave the USB thumb drive plugged into the device and restart the touch screen. Now try to export the protocols again. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 35: Export All Protocols To Sd Card

    2.桠Log into the autoclave with your CertoCloud or CertoServer account. Make sure that the online mode is activated. If the login is successful, all logs are uploaded to CertoCloud. The export was successful, if the cloud icon is displayed with a check mark. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 36: Changing A Custom Program

    It is recommended to heat the chamber to 50 °C prior to the vacuum phase of the sterilization program. To activate this function, navigate to Settings->Sterilization->Chamber “Preheat ON/OFF” and activate the check box. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 37: Permanently Switch Preheating On Or Off

    If the material test mode is activated, before starting a program for the first time, you will be asked how often it should be executed. This has the advantage that longer material tests can be performed fully automatically. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 38: Certotrace Documentation Solution

    CertoTrace records which products were sterilized, by whom and when. Traceability of sterilized products and management of expiry dates is already integrated into the workflow. The CertoClav label printer prints expiry dates and a barcode for product traceability on self-adhesive labels.
  • Page 39: System Settings

    4.桠A progress bar appears with the available download. Once all updates have been downloaded, they are installed automatically. If a new software version is available, an installation wizard will guide you through the installation process. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 40: Install Updates Via Usb Thumb Drive

    Please inform the support team of the serial number of the autoclave. The serial number can be found on the type plate of the autoclave or under Settings->Device->Serial number.
  • Page 41: Restore Factory Settings

    SMS notification. Notifications via SMS are only possible with the CertoCloud Premium account. Contact your dealer, if you are interested in an upgrade. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 42: Glp And Gmp Data

    Print Project Name YES, NO Print Application Name YES, NO Print Signature Fields YES, NO Print Header YES, NO Print Date YES, NO Print Autoclave Serial Number YES, NO CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 43: Lock Settings

    0 °C. Check that the chamber is too low. the temperature sensor (PT1000) in the chamber is properly inserted. If necessary, replace the temperature sensor. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 44 During the venting phase, Solenoid valve is blocked. Check the water drain valve. Clean or the pressure in the replace if necessary. chamber is still greater than 0.5 bar after 10 minutes. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 45 CPU IC has loosened. connection plugs between front board and mainboard is and main board. interrupted. Check whether the microcontroller IC on the mainboard is still firmly in the socket. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 46: Maintenance

    If the door is too loose, it is possible that the door seal will be pushed out of its socket with a loud bang. Please make sure that the door is not too loose by performing a test run with the SOLID 134 °C program. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 47: Cleaning The Door Seal

    4.桠Remove the safety valve and replace it with a new one. Please use only original spare parts from the manufacturer. Please contact your dealer if you have questions regarding maintenance and repair. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 48: Transport And Storage

    桠 The damage was caused by incorrect installation and/or operation. 桠 The damage was caused by negligent behavior. 桠 The damage was caused by force majeure such as inadmissible supply voltage or fire. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com...
  • Page 49: Appendix

    CertoClav_Vakuum_Pro_8-22_ENGLISCH_V16 / Page 49 17桠 Appendix Appendix 1: Structure diagram 17.1桠 CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 50: Appendix 2: Electronic Schematic

    CertoClav_Vakuum_Pro_8-22_ENGLISCH_V16 / Page 50 Appendix 2: Electronic schematic 17.2桠 CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 51: Appendix3: Emv

    If the user of the for 0.5 cycle for 0.5 cycle in power supply Steam sterilizer requires continued input lines 40% UT 40% UT operation during power CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 52 Interference may occur in the vicinity of equipment marked with the following symbol: NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies. CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 53 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz d = 1.2 d = 1.2 d = 2.3 0.01 0.12 0.12 0.23 0.38 0.38 0.73 CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...
  • Page 54 CertoClav_Vakuum_Pro_8-22_ENGLISCH_V16 / Page 54 CertoClav Sterilizer GmbH Peintner Str. 10 4060 Leonding, Austria www.certoclav.com support@certoclav.com...

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