CertoClav Vacuum Pro Series Instruction Manual
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Summary of Contents for CertoClav Vacuum Pro Series
- Page 1 Instruction Manual CertoClav Connect 19.05.2017 Instruction Manual CertoClav Vacuum Pro Series CV-8-V-Pro CV-12-V-Pro CV-18-V-Pro CV-22-V-Pro...
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Page 2: Table Of Contents
Instruction Manual CertoClav Connect 19.05.2017 Contents Using range of this instruction manual ..................6 Explanation of symbols ........................ 7 Safety warnings - Please read carefully ..................8 Forbidden substances for autoclaving ..................9 Introduction ..........................9 Using range of the autoclave ......................10 Technical data .......................... - Page 3 Instruction Manual CertoClav Connect 19.05.2017 10.5 Drain water from waste water tank ....................22 10.6 CertoCloud software for PC ......................23 Autoclave menu overview ...................... 24 11.1 Login menu ............................. 24 11.2 Information menu ........................... 26 11.2.1 Tutorial videos ..............................26 11.2.2...
- Page 4 Instruction Manual CertoClav Connect 19.05.2017 14.2 Cleaning of the seal ring ........................45 14.3 Replacement of the seal ring ......................45 14.4 Regular check of the safety valve ..................... 45 Transportation and storage ....................46 15.1 Preparation............................. 46 15.2 Drainage ............................46 15.3...
- Page 5 CE D ECLARATION OF ONFORMITY PRODUCT: CERTOCLAV AUTOCLAV This is to certify, that the CERTOCLAV Product Ranges CV-8-Vac-Pro, CV-12-Vac-Pro, CV-18-Vac-Pro and CV-22-Vac-Pro comply with the following regulations of the European Community: 2014/35/EU Low Voltage Directive Associated Standards: EN 61010-2-040:2005 Part 2: Particular requirements for sterilizers and washer-disinfectors used to treat medical material.
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Page 6: Using Range Of This Instruction Manual
• CV-22-V-Pro Please do not operate the device according to other instruction manuals This manual is made for CertoClav Vacuum Pro Series autoclaves, which are controlled by CertoTouch User Interface Please read the manual carefully before operating the autoclave. Please operate the autoclave strictly according to this manual. -
Page 7: Explanation Of Symbols
Instruction Manual CertoClav Connect 19.05.2017 2 Explanation of symbols Symbol for “CAUTION!” Symbol for “PROTECTIVE CONDUCTOR TERMINAL” Symbol for “HOT SURFACE, KEEP AWAY” Symbol for “ENVIRONMENTAL PROTECTION – Electrical wastes should not be disposed together with household wastes. If possible, please contact local distributor or government to recycle it."... -
Page 8: Safety Warnings - Please Read Carefully
9. If you do not use the autoclave for a long time, please cut off the power and store the autoclave in a dry and cool place. 10. Plug in only the mobile touchscreen from CertoClav into the serial port on the back. No other devices. -
Page 9: Forbidden Substances For Autoclaving
Instruction Manual CertoClav Connect 19.05.2017 4 Forbidden substances for autoclaving Never use the autoclave to sterilize any of the following hazardous materials or substances with alkali content. Sterilization of such objects can cause explosion, corrosion of the working chamber or chamber piping, and deterioration of gaskets. -
Page 10: Using Range Of The Autoclave
Instruction Manual CertoClav Connect 19.05.2017 autoclave detects errors automatically. If an error occurred, the autoclave cuts off the power automatically and ensures the safety of operator. Using range of the autoclave Sterilization: This autoclave can be used in laboratory practices for sterilization of liquids, textiles, double wrapped instruments, solid instruments,hollow materials, porous materials and liquids in bottles. -
Page 11: Scope Of Delivery
Instruction Manual CertoClav Connect 19.05.2017 6 Scope of delivery Please check the product box for the following items Position Description Quantity Quick-connect drain water hose Tray set: 1 tray frame, 1 tray holder, 3 trays Power cable of autoclave User manual... - Page 12 Instruction Manual CertoClav Connect 19.05.2017 2. Open the autoclave and take out the tray set and accessories out of the chamber to unwrap it. 3. Mount the stand bracket to the touchscreen with 4 screws. The screws are included with the stand bracket.
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Page 13: Installation Of Optional Accessories
Instruction Manual CertoClav Connect 19.05.2017 Please ensure that the table of installation is strong enough for an autoclave including water and load weight. 8. Plug in the power cable on the back of the autoclave. Note: Please check if the power input specification on the nameplate of the autoclave is fitting to the power source specification. -
Page 14: Connection Of Barcode Scanner
Instruction Manual CertoClav Connect 19.05.2017 7.3.2 Connection of barcode scanner Connect the barcode scanner with the USB-host connector of the touchscreen extension cable. 7.3.3 Connection of label printer Connect the label printer with the COM 2 connector of the touchscreen extension cable. -
Page 15: Validation And Calibration
Instruction Manual CertoClav Connect 19.05.2017 a value of -4 kPa into the offset field. Press the Apply-button to save the parameters permanently. The autoclave might not run if the user does not adjust its atmospheric pressure before first use. Validation and calibration All sensors of the autoclave have been validated on date of manufacture. - Page 16 Instruction Manual CertoClav Connect 19.05.2017 sterilizing temperature, sterilizing pressure, drying time can be adjusted. The user defined program can’t be used for liquid sterilization with media temperature sensor. • The B&D Test (Bowie-Dick Test) is a test to measure the performance of the pre-vacuum of medical class b steam sterilizers.
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Page 17: Basic Operation
Instruction Manual CertoClav Connect 19.05.2017 9 Basic operation Click and slide Long-press and drag Turning on the autoclave 1. Press the -button at the front right of the touchscreen for at least 3 seconds. 2. Turn the green power switch of the autoclave on. -
Page 18: Instructions For Daily Use
Instruction Manual CertoClav Connect 19.05.2017 10 Instructions for daily use 10.1 Preparation before using 1. If the autoclave is turned off, turn on the autoclave (See chapter 9.1) 2. If no error, warning or notification is visible on the screen, the autoclave is ready to use. -
Page 19: Steps To Start A Cycle
1) If CertoTrace is enabled (Settings -> Sterilization -> CertoTrace load documentation), the CertoTrace assistant will be shown after starting a program. Please note: The CertoClav barcode scanner and label printer is necessary in order to take advantage of the CertoTrace load documentation system. -
Page 20: Step-By-Step Guide
Instruction Manual CertoClav Connect 19.05.2017 10.3.3 Step-by-step guide If the step-by-step guide is enabled (Settings -> Sterilization -> step-by-step guide), the step-by-step guide will be shown after choosing a program. The step-by-step video assistant will guide the user through all steps, necessary to prepare and load the autoclave correctly. -
Page 21: Material Testing Mode - Automatic Repeating Start
We recommend to order the CertoClav R/O-System (Order number: 8500499) together with the autoclave in order to take maximum advantage from the material testing mode. The R/O System refills the autoclave fully automatically with distilled whater, so that no staff is necessary to operate the autoclave during the test. -
Page 22: Drain Water From Waste Water Tank
Instruction Manual CertoClav Connect 19.05.2017 You shall use a tray-holder tool when taking out loads to prevent scald. Don’t open the door until the pressure is within a range from -05 kPa to +05 kPa. To ensure the effectiveness of sterilization, during daily use, we suggest putting test paper or pouches with indicators together with the loads into the sterilization chamber. -
Page 23: Certocloud Software For Pc
Instruction Manual CertoClav Connect 19.05.2017 10.6 CertoCloud software for PC The CertoCloud is a web based management software for your autoclaves. CertoCloud can be reached at on any browser at www.certocloud.com via PC, Smartphone and Tablets. Register a user account, direct... -
Page 24: Autoclave Menu Overview
Instruction Manual CertoClav Connect 19.05.2017 11 Autoclave menu overview 11.1 Login menu After switching the Certotouch on, the login window will appear. In order to login with the administrator account, enter the standardpasswort “admin”. This password can afterwards be changed in the user settings. To... - Page 25 Instruction Manual CertoClav Connect 19.05.2017 To add an existing CertoCloud account, enter the e-mail address and the password. Afterwards press the “Add account” to confirm the account. To abort the registration, press the back button on the left top of the screen.
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Page 26: Information Menu
Information menu Please navigate to the “Information” tab to contact CertoSupport via email directly from the touch screen. It is also possible to watch step-by-step videos and to open the CertoClav web-shop. 11.2.1 Tutorial videos To scroll through the list of available videos, click on the video section in the information tab. Click on the desired video to watch the video in full screen. -
Page 27: Teamviewer Remote Support Via Screen Sharing
Instruction Manual CertoClav Connect 19.05.2017 11.2.3 TeamViewer remote support via screen sharing To start a TeamViewer screen sharing session with CertoSupport, navigate to Information-Tab and press the Support-button. On the following dialog, choose the screen sharing option. The TeamViewer request will only be accepted if a specific time has been agreed by your distributor or CertoSupport via E-Mail or phone. -
Page 28: Sterilization Menu
Instruction Manual CertoClav Connect 19.05.2017 11.3 Sterilization menu After login, navigate to the sterilization tab. 2. In the middle are 4 programs visible. Please scroll the vertical scrollable list down to browse through all 12 available programs. 3. Click on the “Start”-Button to choose and start a program. -
Page 29: Print Tracing Label
Instruction Manual CertoClav Connect 19.05.2017 11.4.3 Print tracing label 1) Navigate to the Logging-Tab 2) Scroll to the protocol of your choice in the protocols list on the left side of the screen 3) Press on the protocol list entry to show a detail view on the right... -
Page 30: Monitor Menu
Instruction Manual CertoClav Connect 19.05.2017 11.5 Monitor menu During program execution, the autoclave monitor screen is visible. On the left side is information about the current cycle listed. On the right side of the screen are the current steam temperature and pressure visible. -
Page 31: Autoclave Settings Overview
Instruction Manual CertoClav Connect 19.05.2017 12 Autoclave settings overview 12.1 User settings 1. Navigate to the Settings menu by clicking the -button at the top right corner of the screen. 2. Press the user management entry to view all user accounts. -
Page 32: Connect To Lan
Instruction Manual CertoClav Connect 19.05.2017 12.2.2 Connect to LAN The autoclave can be connected to a local area network and internet via ethernet cable. Plug the ethernet cable into the ethernet socket on the extension cable. 12.2.3 Enable or disable online mode If the user creates a CertoCloud account directly on the device or on www.CertoCloud.com, a backup of... -
Page 33: Sterilization Settings
Instruction Manual CertoClav Connect 19.05.2017 12.3 Sterilization settings 12.3.1 Record a running cycle via USB For redundant logging, use an USB flash drive to store the sterilization protocols in real time during the sterilization process. Please insert the flash disk into USB port at the front-USB port of the autoclave 12.3.2 Export all protocols to USB flash drive... -
Page 34: Export All Protocols To Certocloud Online Storage
Instruction Manual CertoClav Connect 19.05.2017 4. Press the list entry: Export Protocols to Micro SD card 12.3.4 Export all protocols to CertoCloud online storage 1. Sign in into the touch terminal with a CertoCloud account. A backup of all protocols will be automatically uploaded to you CertoCloud online storage. -
Page 35: Preheating On/Off
Instruction Manual CertoClav Connect 19.05.2017 12.3.6 Preheating ON/OFF It is advised to heat up the chamber to 50°C before the start of the vacuum time. In some countries, this is required by a law in medical field. To activate this function, navigate to the Settings->Sterilisation- >Preheat chamber ON/OFF and activate the checkbox. -
Page 36: Material Testing Mode - Automatic Repeating Start
1. If CertoTrace is enabled (Settings -> Sterilization -> CertoTrace load documentation), the CertoTrace assistant will be shown after starting a program. Please note: The CertoClav barcode scanner and label printer is necessary in order to take advantage of the CertoTrace load documentation system. -
Page 37: System Settings
Please tell our support team the serial number of the autoclave. You can find the serial number on the type label of the autoclave or under Settings->Device->Serial number. -
Page 38: Install Updates From External Sd Card
Please tell our support team the serial number of the autoclave. You can find the serial number on the type label of the autoclave or under Settings->Device->Serial number. -
Page 39: Language Settings
Instruction Manual CertoClav Connect 19.05.2017 12.5 Language settings 1. Go to the settings menu by pressing the icon in the top right corner of the screen. 2. In the settings menu, open the language setting by clicking the "Language" button. -
Page 40: Sensor Calibration Settings
Instruction Manual CertoClav Connect 19.05.2017 12.7 Sensor calibration settings This should be only done by the distributor and trained staff 1. Navigate to Settings -> Calibration to show the sensor offset parameters of the chamber temperature sensor, the heater temperature probe, steam generator probe or pressure temperature probe. -
Page 41: Troubleshooting
Do not open the door and wait until the pressure is at atmospheric level. We suggest running program once more to see if the error happens again. Please contact your local distributor or CertoClav support (support@certoclav.com) iafter an error occurred. The autoclave repair must be done by trained service staff. - Page 42 Instruction Manual CertoClav Connect 19.05.2017 E63 The temperature of Steam generator Check if the steam generator the steam generator temperature sensor is temperature sensor (PT1000) in is lower than 0 °C. defect. Steam generator the is plugged in correct. The temperature of...
- Page 43 Instruction Manual CertoClav Connect 19.05.2017 The local air Wrong air pressure. Pressure sensor calibration. pressure is < 70KPa Open the door navigator to Cannot use in these area. Settings->Calibration->Pressure Local air pressure is offset change the relative too low. pressure to 0 kPA.
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Page 44: Maintenance
Instruction Manual CertoClav Connect 19.05.2017 14 Maintenance Below parts must be checked or replaced regularly: 1. Germ filter 2. Seal ring 3. Safety valve Check schedule: Part name Checked by Checking period Maintenance Door Trained engineer 2 years See user manual. Chapter 14.1... -
Page 45: Cleaning Of The Seal Ring
Instruction Manual CertoClav Connect 19.05.2017 14.2 Cleaning of the seal ring The user needs to clean the seal ring regularly by distilled water. If leakage still happens after cleaning, the user may have to replace the seal ring. 14.3 Replacement of the seal ring 1. -
Page 46: Transportation And Storage
Instruction Manual CertoClav Connect 19.05.2017 15 Transportation and storage 15.1 Preparation Cool down the sterilizer and disconnect the power supply. 15.2 Drainage Empty all tanks: Assemble the pipe without joint into bleeder valve. Then turn the drainage switches towards anti-clockwise. -
Page 47: Appendixes
Instruction Manual CertoClav Connect 19.05.2017 17 Appendixes 17.1 Appendix 1：Structure diagram... -
Page 48: Appendix 2：Circuit Diagram
Instruction Manual CertoClav Connect 19.05.2017 17.2 Appendix 2：Circuit diagram... -
Page 49: Appendix 3：Emc
Instruction Manual CertoClav Connect 19.05.2017 17.3 Appendix 3：EMC Electromagnetic emissions The Steam sterilizer is intended for use in the electromagnetic environment specified below. The customer or the user of the Steam sterilizer should assure that it is used in such an environment Electromagnetic environment –... - Page 50 Instruction Manual CertoClav Connect 19.05.2017 Electromagnetic immunity The Steam sterilizer is intended for use in the electromagnetic environment specified below. The customer or the user of the Steam sterilizer should assure that it is used in such an environment. Electromagnetic environment –...
- Page 51 Instruction Manual CertoClav Connect 19.05.2017 150 kHz to 80 150 kHz to 80 sterilizer including cables, than the 3 Vrms recommended separation distance calculated from the equation applicable 61000-4-6 to the frequency of the transmitter. 3 V/m 3 V/m Radiated...
- Page 52 Instruction Manual CertoClav Connect 19.05.2017 Recommended separation distances between Portable and mobile RF communications equipment and the Steam sterilizer The Steam sterilizer is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the Steam sterilizer can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the Steam sterilizer as recommended below, according to the maximum output power of the communications equipment.