CertoClav Vacuum Pro Series Instruction Manual
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CertoClav Vacuum Pro Series Instruction Manual

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Instruction Manual CertoClav Connect
07.11.2017
Version 4
Instruction Manual
CertoClav Vacuum Pro Series
CV-8-V-Pro
CV-12-V-Pro
CV-18-V-Pro
CV-22-V-Pro
2

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  • Page 1 Instruction Manual CertoClav Connect 07.11.2017 Version 4 Instruction Manual CertoClav Vacuum Pro Series CV-8-V-Pro CV-12-V-Pro CV-18-V-Pro CV-22-V-Pro...

  • Page 2: Table Of Contents

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 Contents Using range of this instruction manual....................7 Explanation of symbols ........................8 Safety warnings - Please read carefully ....................9 Forbidden substances for autoclaving ....................10 Introduction ............................ 11 Using range of the autoclave ........................11 Technical data ............................
  • Page 3 Drain water from waste water tank ......................25 10.6 CertoCloud software ..........................26 10.6.1 View protocol from web-browser ....................27 10.7 Connect to CertoClav local server ......................28 11 Autoclave menu overview ........................ 29 11.1 Login menu ............................29 11.2 Information menu ..........................31 11.2.1...
  • Page 4 Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.4.2 Check for updates over internet ...................... 43 12.4.3 Install updates from USB flash drive ....................43 12.4.4 Install updates from external SD card ..................... 44 12.4.5 Factory reset ..........................44 12.5 Language settings ..........................45 12.6...
  • Page 5 CE D ECLARATION OF ONFORMITY PRODUCT: CERTOCLAV AUTOCLAV This is to certify, that the CERTOCLAV Product Ranges CV-8-Vac-Pro, CV-12-Vac-Pro, CV-18-Vac-Pro and CV-22-Vac-Pro comply with the following regulations of the European Community: 2014/35/EU Low Voltage Directive Associated Standards: EN 61010-2-040:2005 Part 2: Particular requirements for sterilizers and washer-disinfectors used to treat medical material.

  • Page 6: Using Range Of This Instruction Manual

    • CV-22-V-Pro Please do not operate the device according to other instruction manuals. This manual is made for CertoClav Vacuum Pro Series autoclaves, which are controlled by CertoTouch User Interface. Please read the manual carefully before operating the autoclave. Please operate the autoclave strictly according to this manual.

  • Page 7: Explanation Of Symbols

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 2 Explanation of symbols CAUTION! PROTECTIVE CONDUCTOR TERMINAL HOT SURFACE, KEEP AWAY ENVIRONMENTAL PROTECTION – Electrical waste should not be disposed together with household wastes. If possible, please contact local distributor or government to recycle it.

  • Page 8: Safety Warnings - Please Read Carefully

    If you do not use the autoclave for a long time, please cut off the power and store the autoclave in a dry and cool place. Only plug in the mobile touchscreen from CertoClav into the serial port on the back. No other devices. Never manipulate the safety devices. Operate only the mobile touchscreen and autoclave of the same series.

  • Page 9: Forbidden Substances For Autoclaving

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 4 Forbidden substances for autoclaving Never use the autoclave to sterilize any of the following hazardous materials or substances with alkali content. Sterilization of such objects can cause explosion, corrosion of the working chamber or chamber piping, and deterioration of gaskets.

  • Page 10: Introduction

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 5 Introduction This autoclave is an automatic vacuum steam sterilizer. The autoclave can perform all kinds of cycles known as class B, class S, and class N autoclaves. The autoclave sterilizes liquids in bottles, hollow bodies of type A and B, porous materials, textiles, double wrapped, single wrapped, and unpacked solid instruments.

  • Page 11: Dimensions And Weight

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 5.4 Dimensions and weight Net weight of the autoclave Model Net weightt CV-12-C-Pro 47,70 kg CV-18-V-Pro 50,25 kg CV-22-V-Pro 53,50 kg 6 Scope of delivery Please check the product box for the following items...

  • Page 12: Installation And Commissioning

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 7 Installation and commissioning 7.1 Unpacking the autoclave 1. The autoclave is packed in a wooden carton. 2. Use a flat screwdriver to open the cover. 3. Take out the user manual, guarantee card, touchscreen, and accessories.
  • Page 13 Instruction Manual CertoClav Connect 07.11.2017 Version 4 The assembled touchscreen must look like the screen in the following picture. 10. Connect the Touch PC universal connector with the interface box. 11. Connect the power supply of the touch PC with the interface- box.
  • Page 14 Instruction Manual CertoClav Connect 07.11.2017 Version 4 Please ensure that the table of installation is strong enough for an autoclave including water and load weight. 13. Plug in the power cable to the back of the autoclave. Note: Please check if the power input specification on the nameplate of the autoclave fits the power source specification.

  • Page 15: Installation Of Optional Accessories

    Connect the label printer with the COM 2 port of the interface box. 7.3.4 Connection of the R/O System Follow the instructions of the user manual of the CertoClav R/O System. Atmospheric pressure adjustment Because every place of installation has a bit different level of atmospheric pressure, the user shall adjust the atmospheric pressure before first use of the autoclave.

  • Page 16: Validation And Calibration

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 Enter an offset for the pressure sensor in [kPa] so that the blue front panel LCD screen shows a pressure of 0 kPa. For example: If the blue front LCD screen shows a pressure of +5 kPa, then enter a value of -4 kPa into the offset field.

  • Page 17: List Of Available Sterilization Programs

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 8 List of available sterilization programs Program name Number of Sterilizing Sterilizing Sterilizing Vakuum Drying time Pre-vacuum time [min] temperature pressure persist time [min] times [°C] [kPa] [min] 121°C SOLID 121℃ POROUS 121℃ HOLLOW 134℃...
  • Page 18 Instruction Manual CertoClav Connect 07.11.2017 Version 4 • For the User-Defined program, the program parameters are: the number of pre-vacuum-times, sterilizing time, sterilizing temperature, sterilizing pressure, and drying time can be adjusted. The User Defined program can’t be used for liquid sterilization with a media temperature sensor.

  • Page 19: Basic Operation

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 9 Basic operation Click and slide Long-press and drag 9.1 Turning on the autoclave 1. Press the -button at the front right of the touchscreen for at least three seconds. 2. Turn the green power switch of the autoclave on.

  • Page 20: Instructions For Daily Use

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 10 Instructions for daily use 10.1 Preparation 1. If the autoclave is turned off, turn on the autoclave (See Chapter 9.1) 2. If no error, warning or notification is visible on the screen, the autoclave is ready to use.

  • Page 21: Steps To Start A Cycle

    7) If CertoTrace is enabled (Settings -> Sterilization -> CertoTrace Load Documentation), the CertoTrace assistant will be shown after starting a program. Please note: The CertoClav barcode scanner and label printer is necessary in order to take advantage of the CertoTrace load documentation system.

  • Page 22: Step-By-Step Guide

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12) Please note: If no barcode label for a specific item exists yet, the user can use the label printer designer tool to print custom labels. Label printer designer is located under Settings-> Sterilization-> Label printer designer.

  • Page 23: Material Testing Mode - Automatic Repeating Start

    PC, tablet PC, and smartphone to check the current status of the material test. We recommend ordering the CertoClav R/O-System (Order number: 8500499) together with the autoclave in order to take maximum advantage of the material testing mode. The R/O System refills the autoclave fully automatically with distilled water, so that no staff are necessary to operate the autoclave during the test.

  • Page 24: Unload The Autoclave

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 10.4 Unload the autoclave When the sterilization cycle is finished, a message on the screen will show “Program finished – Please open door”. A notification alarm sounds three long beeps. The user can then open the door and take out loads inside the chamber.

  • Page 25: Certocloud Software

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 10.6 CertoCloud software CertoCloud is a web-based management software for your autoclaves. CertoCloud can be reached at on any browser at www.certocloud.com via PCs, Smartphones, and Tablets. Register a user account, direct at the...

  • Page 26: View Protocol From Web-Browser

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 10.6.1 View protocol from web-browser Example protocol from web-based CertoClav software.

  • Page 27: Connect To Certoclav Local Server

    To connect with the CertoClav local server, a CertoClav server is required. 7. Plug the ethernet cable into the CertoClav interface box to connect the autoclave with the local area network. Make sure that the CertoClav server is connected with the same network via a switch or router.

  • Page 28: Autoclave Menu Overview

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 11 Autoclave menu overview 11.1 Login menu After switching the Certotouch on, the login window will appear. In order to log in with the administrator account, enter the standard password “admin”. This password can afterwards be changed in the user settings.
  • Page 29 Instruction Manual CertoClav Connect 07.11.2017 Version 4 To add an existing CertoCloud account, enter your e- mail address and password. Afterwards press Add Account to confirm the account. To abort the registration, press the Back button on the left-top of the screen.

  • Page 30: Information Menu

    11.2 Information menu Navigate to the Information tab to contact CertoSupport via email directly from the touchscreen. It is also possible to watch step-by-step videos and open the CertoClav web shop. 11.2.1 Tutorial videos To scroll through the list of available videos, click on the video section in the information tab. Click on the desired video to watch the video in full screen.

  • Page 31: Teamviewer Remote Support Via Screen Sharing

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 11.2.3 TeamViewer remote support via screen sharing To start a TeamViewer screen-sharing session with CertoSupport, navigate to the Information tab and press the Support button. On the following dialog, choose the screen-sharing option. The TeamViewer request will only be accepted if a specific time has been agreed to by your distributor or CertoSupport via e-mail or phone.

  • Page 32: Logging Menu

    The cloud icon in the protocol list indicates if the protocols are synchronized with the CertoCloud (www.certocloud.com), or with the CertoClav local server. Click on a list element to show a graphical view of the protocol. To show the protocol as a list, press on the List icon above the graph. The time-stamp from program should start within minutes, and the chamber temperature, media temperature, and pressure in the [kPa] are shown.

  • Page 33: Example Printout

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 11.3.3 Example printout Header line 1 Header line 2 Header line 3 Protocol CertoClav Vacuum Pro Series Model: VAC-PRO-22L S/N.: 22ABCDEFGHJ Program: 134°C HOLLOW Program description: 3 x venting 134 °C 2.1bar 30min...

  • Page 34: Tracing Of Labeled Items

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 11.3.5 Tracing labeled items 11) Navigate to the Logging tab. 12) Press the Scan icon on the top right of the window. 13) A pop-up window will appear. Please scan the barcode of the labeled sterilized item with the barcode scanner.

  • Page 35: Autoclave Settings

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12 Autoclave settings 12.1 User settings 1. Navigate to the Settings menu by clicking the button at the top right corner of the screen. 2. Press User Management to view all user accounts.

  • Page 36: Connect To Lan

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.2.2 Connect to LAN The autoclave can be connected to a local area network and internet via an ethernet cable. Plug the ethernet cable into the ethernet socket on the extension cable. 12.2.3 Enable or disable online mode If the user creates a CertoCloud account directly on the device or on www.CertoCloud.com, a backup of all their...

  • Page 37: Sterilization Settings

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.3 Sterilization settings 12.3.1 Record a running cycle via USB For redundant logging, use a USB flash drive to store the sterilization protocols in real time during the sterilization process. Please insert the flash disk into the USB port at the front USB port of the autoclave.

  • Page 38: Export All Protocols To Sd-Card

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.3.3 Export all protocols to SD-Card 1. Navigate to the Settings menu by clicking the button at the top right corner of the screen. 2. On the left side of the settings window, press the Sterilization list entry.

  • Page 39: Change User Defined Program

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.3.5 Change user defined program 1. Navigate to Settings -> Sterilization ->Edit User Defined Program. 2. A window opens where it is possible to edit the program parameters. 3. Enter a number of vacuum times between 1 and 10.

  • Page 40: Step By Step Assistant

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.3.8 Step by Step assistant 1. Navigate to the Settings Menu. 2. Choose the entry Sterilization on the left side of the Settings screen. 3. Click on the step-by-step assistant to activate or deactivate the step-by-step assistant.

  • Page 41: Certotrace - Decontamination Process Documentation

    1. If CertoTrace is enabled (Settings -> Sterilization -> CertoTrace Load Documentation), the CertoTrace assistant will be shown after starting a program. Please note: The CertoClav barcode scanner and label printer is necessary in order to take advantage of the CertoTrace load documentation system.

  • Page 42: Check For Updates Over Internet

    Please tell our support team the serial number of the autoclave. You can find the serial number on the type label of the autoclave, or under Settings->Device->Serial Number. Copy the “update.zip” to the main directory of the USB stick and plug in the USB stick to the extension cable of the touchscreen.

  • Page 43: Install Updates From External Sd Card

    Please tell our support team the serial number of the autoclave. You can find the serial number on the type label of the autoclave or under Settings->Device->Serial Number. Copy the “update.zip” to the main directory of the USB stick and plug in the USB stick to the extension cable of the touchscreen.

  • Page 44: Language Settings

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.5 Language settings 1. Go to the Settings menu by pressing the -icon in the top right corner of the screen. 2. In the Settings menu, open the language setting by clicking the Language button.

  • Page 45: Sensor Calibration Settings

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 12.7 Sensor calibration settings This should only be done by the distributor and trained staff. 4. Navigate to Settings -> Calibration to show the sensor offset parameters of the chamber temperature sensor, the heater temperature probe, the steam generator probe or the pressure temperature probe.

  • Page 46: Troubleshooting

    Do not open the door and wait until the pressure is at atmospheric level. We suggest running a program once more to see if the error happens again. Please contact your local distributor or CertoClav support (support@certoclav.com) after an error has occurred. The autoclave repair must be done by trained service staff.
  • Page 47 Instruction Manual CertoClav Connect 07.11.2017 Version 4 The temperature of the Steam generator temperature Check steam generator steam generator sensor defective. Steam temperature sensor (PT1000) is lower than 0 °C. The generator temperature is higher plugged in correctly. temperature than 230 °C. Steam generator...
  • Page 48 Instruction Manual CertoClav Connect 07.11.2017 Version 4 sterilization No water inside the tank. Heater Check heaters, water pump, water period, sterilization inside steam generator is broken. level. Water pump is damaged. pressure is 0.3 bar. The electronic locker is Electronic locked damaged.

  • Page 49: Maintenance

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 14 Maintenance The below parts must be checked or replaced regularly: 1. Germ filter 2. Seal ring 3. Safety valve Check schedule: Part name Checked by Checking period Maintenance Door Trained engineer 2 years See user manual.

  • Page 50: Cleaning Of The Seal Ring

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 14.2 Cleaning the seal ring The user needs to clean the seal ring regularly with distilled water. If leakage still happens after cleaning, the user may have to replace the seal ring. 14.3 Replacement of the seal ring 1.

  • Page 51: Transportation And Storage

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 15 Transportation and storage Preparation 15.1 Cool down the sterilizer and disconnect the power supply. 15.2 Drainage Empty all tanks: Assemble the pipe without joints into the bleeder valve. Then turn the drainage switches counter- clockwise.

  • Page 52: Appendixes

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 17 Appendixes Appendix 1：Structure diagram 17.1...

  • Page 53: Appendix 2：Circuit Diagram

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 Appendix 2：Circuit diagram 17.2...

  • Page 54: Appendix 3：Emc

    Instruction Manual CertoClav Connect 07.11.2017 Version 4 17.3 Appendix 3：EMC Electromagnetic emissions The Steam sterilizer is intended for use in the electromagnetic environment specified below. The customer or the user of the Steam sterilizer should assure that it is used in such an environment Electromagnetic environment –...
  • Page 55 Instruction Manual CertoClav Connect 07.11.2017 Version 4 Electromagnetic immunity The Steam sterilizer is intended for use in the electromagnetic environment specified below. The customer or the user of the Steam sterilizer should assure that it is used in such an environment.
  • Page 56 Instruction Manual CertoClav Connect 07.11.2017 Version 4 Electromagnetic immunity The Steam sterilizer is intended for use in the electromagnetic environment specified below. The customer or the user of the Steam sterilizer should assure that it is used in such an environment.
  • Page 57 Instruction Manual CertoClav Connect 07.11.2017 Version 4 Recommended separation distances between Portable and mobile RF communications equipment and the Steam sterilizer The Steam sterilizer is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the...

This manual is also suitable for:

Cv-8-v-proCv-12-v-proCv-18-v-proCv-22-v-pro

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