SPX Waukesha Cherry-Burrell Votator II Operation And Maintenance Manual
SPX Waukesha Cherry-Burrell Votator II Operation And Maintenance Manual

SPX Waukesha Cherry-Burrell Votator II Operation And Maintenance Manual

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Operation and Maintenance Manual
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Summary of Contents for SPX Waukesha Cherry-Burrell Votator II

  • Page 1 Operation and Maintenance Manual Scraped Surface Heat Exchanger Read and understand this manual prior to installing, operating or servicing this equipment.
  • Page 2 611 Sugar Creek Road Delavan, WI 53115 USA Tel: (800) 252-5200 or (262) 728-1900 Fax: (800) 252-5012 or (262) 728-4904 E-mail: info@processequipment.spx.com Web site: www.spxprocessequipment.com Information contained in this manual is subject to change Copyright © 2004 All Rights Reserved.
  • Page 3: Table Of Contents

    Table of Contents Waukesha Cherry-Burrell Warranty ............7 Shipping Damage or Loss ................7 Warranty Claim .....................7 Safety ......................8 Care of Stainless Steel ..................9 Stainless Steel Corrosion ................9 Elastomer Seal Replacement Following Passivation ........9 Introduction ....................10 Models and Specifications ................10 Cylinder Assembly ..................10 Product Side Pressure Rating ................10 Jacket Pressure Rating ..................10 Machine Serial Number ................10...
  • Page 4 Table of Contents Freeze Protection Components ..............22 Gravity Refrigeration with Level Master Control (LMC) ......23 Gravity Refrigeration with Level Switch ........... 24 Liquid Overfeed Refrigeration System ............25 Media System Check ..................26 Special Considerations for Vertical Votator II ..........26 Minimum Height - Vertical Votator II ............26 Mounting Pole - Vertical Votator II .............26 Mounting Scrape Cylinders - Vertical Votator II .........26...
  • Page 5 Table of Contents Jacket Side ....................43 For Units Using Steam, Water, Or Liquid ..........43 For Units Using Refrigerant ............... 43 Cleaning the Flanges ..................43 Leak Testing ....................43 Scraper Blade Maintenance ................44 Blade Inspection ..................44 Scraper Blade Removal & Replacement ............ 44 Scraper Blade Wear ..................
  • Page 6 Table of Contents Vertical Refrigeration System ..............75 Horizontal Frame Options ................76 Vertical Mounting Pole/Hydraulics ..............77 Vertical Hydraulic Schematic ...............78 Troubleshooting Chart ................79 Unthawing A Frozen System ................82 Water and Air in Refrigeration System ............82 Page 6 95-03057 October 2005...
  • Page 7: Waukesha Cherry-Burrell Warranty

    Waukesha Cherry-Burrell Warranty Waukesha Cherry-Burrell Warranty Seller warrants its products to be free from defect in materials and workmanship for a period of one (1) year from the date of shipment. This warranty shall not apply to products which require repair or replacement due to normal wear and tear or to products which are subjected to accident, misuse or improper maintenance.
  • Page 8: Safety

    Safety Waukesha Cherry-Burrell Safety READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT Waukesha Cherry-Burrell recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by: Occupational Safety and Health Administration (OSHA), Title 29 of the CFR Section 1910.212- General Requirements for all Machines National Fire Protection Association, ANSI/NFPA 79...
  • Page 9: Care Of Stainless Steel

    Waukesha Cherry-Burrell Care of Stainless Steel Care of Stainless Steel Stainless Steel Corrosion Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel. If film is disturbed or destroyed, stainless steel becomes much less resistant to corrosion and may rust, pit or crack. Corrosion pitting, rusting and stress cracks may occur due to chemical attack.
  • Page 10: Introduction

    Introduction Waukesha Cherry-Burrell Introduction Machine Serial Number The machine serial number is stamped on a serial number Models and Specifications nameplate located on the machine side. See Figure 1. The machine model and serial number should be included with The Votator II can be furnished for horizontal or vertical each parts order.
  • Page 11: Installation

    Waukesha Cherry-Burrell Installation Installation Electrical Power Connections DANGER: The Votator II operates with high Site Selection Considerations voltage. Electrical work should be performed by a Licensed Electrician in accordance with local Foundation & Drainage regulations. The Votator II should be located on a firm foundation, The following electrical components for the Votator II angled to allow liquids to drain away from the unit.
  • Page 12: Mechanical Seals

    Installation Waukesha Cherry-Burrell Mechanical Seals 2005 Mechanical Seal Design • Units furnished in 2005 and later have a one-piece The Votator II is furnished with either a single or double chrome-oxide coated rotating body running against a mechanical seal on both ends of the mutator shaft. Units stationary ceramic head insert.
  • Page 13: Flush Water Requirements

    Waukesha Cherry-Burrell Installation Flush Water Requirements The double mechanical seal must be flushed anytime the mutator shaft is rotated. Failure to do this will result in rapid seal failure due to excessive contaminate and heat build up. The fluid flow should be in the range of 5 to 10 gallons per hour, at a temperature of 80°F - 120°F (25°C - 49°C).
  • Page 14 Installation Waukesha Cherry-Burrell The steam solenoid is opened, which lets pressure controlled steam from the boiler into the jacket. A temperature sensor monitors the temperature of the product and regulates the steam flow to achieve the required temperature. Heating of the product takes place when the steam condenses into water from the transfer of heat through the jacket.
  • Page 15: Suggested Media Piping For Water Or Liquid

    Waukesha Cherry-Burrell Installation Suggested Media Piping for Water or Liquid The media piping should flow countercurrent to the product flow, and should be circulating at a rate of 50 gpm. The suggested arrangement automates the source flow to the actual heat exchange requirements to provide maximum control of the process.
  • Page 16: Refrigeration Piping Installation

    Installation Waukesha Cherry-Burrell Refrigeration Piping Installation Hot Gas Line (if required) Review the following guidelines when connecting a hot gas line to the system: Analyze plant refrigeration load capacity thoroughly. The system must be sized to adequately support the additional •...
  • Page 17: Refrigeration Valves

    Waukesha Cherry-Burrell Installation Refrigeration Valves Liquid Feed Solenoid Valve Flow Control Valves Liquid Feed Solenoid Valve is for on/off control of liquid Liquid Overfeed (LOF) or Pumped Refrigeration Systems refrigerant flow. Valve is closed when de-energized. have a manually adjusted Flow Control Valve with setting scale for refrigerant flow to each Votator cylinder.
  • Page 18: Suggested Media Piping For Liquid Over Feed Refrigeration

    Installation Waukesha Cherry-Burrell Suggested Media Piping for Liquid Over Feed Refrigeration The liquid feed solenoid valve when opened, allows liquid refrigerant to flow into the jacket of the heat exchanger. The flow is regulated by a manually set flow control valve. Cooling is achieved when the pressure control valve is opened, causing the pressure in the jacket to be reduced.
  • Page 19: Suggested Media Piping For Gravity Refrigeration

    Waukesha Cherry-Burrell Installation Suggested Media Piping for Gravity Refrigeration Liquid refrigerant from the receiver is stored in a surge drum located above the Votator II. The level in the surge drum is automatically controlled by the level system provided with the equipment. Gravity forces the refrigerant into the cooling jacket where it comes into contact with the heat transfer tube.
  • Page 20 Installation Waukesha Cherry-Burrell Figure 8 - Suggested Media Piping, Gravity Refrigeration - VERTICAL Table 4: Call Outs for Figure 7 and Figure 8 1. Safety Relief Valve (Dual) 12. Liquid Refrigerant from Low Pressure Receiver 2. Low Pressure Solenoid Valve, see Item 14 13.
  • Page 21: Electrical Equipment

    Waukesha Cherry-Burrell Installation Electrical Equipment The electrical components, if furnished by Waukesha Cherry-Burrell, are loose and require installation by customer.The list below is keyed to the suggested wiring diagrams on the following pages and describe typical components used in analog control panels. If a Votator PLC Control Panel was purchased for the Votator II unit, Item 3 below is furnished loose for inclusion in Buyer’s high voltage panel and Items 7 and 8 are not needed.
  • Page 22: Refrigeration Wiring Schematics

    Installation Waukesha Cherry-Burrell Refrigeration Wiring Schematics Freeze Protection Components Figure 9 - Suggested Electrical Schematic - Freeze Protection Components Page 22 95-03057 October 2005...
  • Page 23: Gravity Refrigeration With Level Master Control (Lmc)

    Waukesha Cherry-Burrell Installation Gravity Refrigeration with Level Master Control (LMC) Figure 10 - Suggested Electrical Schematic - Gravity Refrigeration with Level Master Control (LMC) October 2005 95-03057 Page 23...
  • Page 24: Gravity Refrigeration With Level Switch

    Installation Waukesha Cherry-Burrell Gravity Refrigeration with Level Switch Figure 11 - Suggested Electrical Schematic - Gravity Refrigeration with Level Switch Page 24 95-03057 October 2005...
  • Page 25: Liquid Overfeed Refrigeration System

    Waukesha Cherry-Burrell Installation Liquid Overfeed Refrigeration System Figure 12 - Suggested Electrical Schematic - Liquid Overfeed Refrigeration System October 2005 95-03057 Page 25...
  • Page 26: Media System Check

    Installation Waukesha Cherry-Burrell Media System Check Mounting Pole - Vertical Votator II DANGER: Refrigeration controls should be Attach post mount to floor. (Stainless steel disk which operated and serviced only by trained and qualified serves as base for pole.) There is a 13/16" diameter hole personnel.
  • Page 27: Hydraulic System - Vertical Votator Ii

    Waukesha Cherry-Burrell Installation Hydraulic System - Vertical Votator II Check Balance and Pressure Settings Balance and pressure settings should be checked prior to start-up as follows: The Vertical Votator II is furnished with a hydraulic cylinder, pump, motor, and fluid reservoir for removing Start hydraulic pump.
  • Page 28: Gravity Refrigeration System - Vertical Votator Ii

    Installation Waukesha Cherry-Burrell Gravity Refrigeration System - Check hydraulic pump pressure by moving hydraulic lift foot away from Votator II unit and running Vertical Votator II cylinder in the full up, dead head position. At this point, it should be adjusted for a gauge reading of 300 The Gravity Refrigeration System includes the following to 400 psig at the pump.
  • Page 29: Operation

    Waukesha Cherry-Burrell Operation Operation Pre-Startup Check CAUTION: The Votator II has not been passivated as part of the manufacturing process. If the heat transfer tube is chrome plated nickel, These instructions are general and should be used only as a DO NOT expose to acid or acid cleaners.
  • Page 30: Refrigeration Applications - Pumped And Gravity Systems

    Operation Waukesha Cherry-Burrell After product flow is established, start Votator II mutator shaft motor. Do not run Votator II without STARTUP SUMMARY product flow. REFRIGERATION Turn cylinder refrigeration "on". Establish seal flush flow (if required). Adjust back pressure control valve on accumulator to Turn refrigerant "ON".
  • Page 31: Refrigeration Applications - Pumped And Gravity Systems - Plc Panel

    Waukesha Cherry-Burrell Operation In the Maintenance screen show below: Enter a value for the HI Current Trip in an integer of motor amps. Enter the RESET value for the HI Current Trip. THIS VALUE MUST BE BELOW THE HI CURRENT TRIP TO FUNCTION PROPERLY! Enter a value for the HI HI Current Trip in an integer of motor amps.
  • Page 32 Operation Waukesha Cherry-Burrell After product flow is established, start Votator II mutator shaft motor (MOTOR). Do not run Votator II without product flow. Turn Refrigeration ON. Page 32 95-03057 October 2005...
  • Page 33 Waukesha Cherry-Burrell Operation Select the TEMP PID pushbutton. Auto MODE Start - Verify that the Auto/Man Mode Selector is in AUTO. (See Below). [To Start up MANUALLY go to Step 6]. Enter the desired product temperature in degrees F then select RETURN. October 2005 95-03057 Page 33...
  • Page 34 Operation Waukesha Cherry-Burrell Manual MODE Start - MANUAL PID START UP - Verify the Auto/Man mode selector is in MAN. Enter desired OUTPUT in percent of OPEN valve position. (Enter desired temperature now to prevent going to auto without a temperature setpoint).
  • Page 35: Refrigeration Sequence Of Operation

    Waukesha Cherry-Burrell Operation Refrigeration Sequence of Operation Refer to the Refrigeration Valve functioning guide and the appropriate piping and electrical schematics for the following procedures. If a Votator PLC Control Panel was purchased for the Votator II unit, see the next section Refrigeration Sequence of Operation - PLC Control Panel.
  • Page 36: Refrigeration Sequence Of Operation - Plc Control Panel

    Operation Waukesha Cherry-Burrell Refrigeration Sequence of Operation - PLC Control Panel Liquid Overfeed System Gravity Systems Prior to start up, the Flow Control valves should be set The Refrigerant System Mode switch is placed in the for the process tonnage. "ON"...
  • Page 37: Shutdown Procedure

    Waukesha Cherry-Burrell Operation Shutdown Procedure These instructions are general and should be used only as a guide. It may be necessary to modify them to conform to actual in-plant requirements. Changes should be documented by plant personnel. Emergency Shut-Down procedures should be documented by plant personnel after assessing system-wide requirements.
  • Page 38: Maintenance

    Maintenance Waukesha Cherry-Burrell Maintenance Routine Maintenance Checklist - 13. The mechanical seals are the same on top and bottom, and if servicing is required: Vertical Votator II •Remove the keeper o-ring and all seal components, Tools required: seal body with seal ring, backing ring, u-cup and wavy spring.
  • Page 39: Routine Maintenance Checklist - Horizontal Votator Ii

    Waukesha Cherry-Burrell Maintenance Routine Maintenance Checklist - 11. The mechanical seals are the same on top and bottom, and if servicing is required: Horizontal Votator II •Remove the keeper o-ring and all seal components, Tools required: seal body with seal ring, backing ring, u-cup and wavy spring.
  • Page 40: Scheduled Maintenance

    Maintenance Waukesha Cherry-Burrell Scheduled Maintenance The following table is provided only as a guideline. It may be necessary to modify the schedule to conform to actual in-plant requirements. All changes should be documented by plant personnel. Table 5: Table of Scheduled Maintenance Frequency Component Suggested Service...
  • Page 41: Preventive Maintenance

    Waukesha Cherry-Burrell Maintenance Preventive Maintenance WARNING: Never immerse the Front Mutator Shaft Bearing in cleaning solution or subject to • Correct problems as soon as they are discovered. steam. Clean bearing with a dry cloth and lubricate. • Inspect equipment frequently following changes in Inspection of bearing should be ongoing.
  • Page 42: Mechanical Seals

    Double mechanical seals MUST BE flushed to ASME coded machine shop with certified welders will prevent seal faces from over heating. void the warranty and possibly void insurance. SPX Process Equipment has all required certifications Mechanical seal faces with nicks, blisters, grooves, or any necessary for repair of ASME coded parts.
  • Page 43: Inspection Of Chrome Plated Nickel Or Stainless Steel Tubes

    Waukesha Cherry-Burrell Maintenance Inspection of Chrome Plated Nickel or Cleaning the Flanges Stainless Steel Tubes Remove the O-rings and clean the grooves thoroughly of all residue and buildup. Care must be taken in cleaning the During each inspection of the scraper blades, inspect the flanges, as they are part of the seal mechanism of the unit.
  • Page 44: Scraper Blade Maintenance

    Maintenance Waukesha Cherry-Burrell Scraper Blade Maintenance Blade Sharpening Scraper blades can be sharpened by several methods, Blade Inspection depending on the blade material. The blades should be inspected for wear and signs of The best method utilizes a high speed 45° cutter and fatigue or cracking at the pin location and should be fixture that keeps the backside of the blade perpendicular replaced if damage has occurred.
  • Page 45: Maintenance Of Horizontal Votator Ii

    Waukesha Cherry-Burrell Maintenance Maintenance of Horizontal Votator II Lift shaft so that shaft removal skid can be inserted between shaft and tube. DANGER: Before doing any maintenance work on the Votator II, lock out and tag out equipment. NOTE: NEVER remove mutator shaft without using shaft removal skid.
  • Page 46: Shaft Installation - Horizontal Unit

    Maintenance Waukesha Cherry-Burrell Shaft Installation - Horizontal Unit Push spline of shaft partially into gear reducer. Shaft may need to be rotated slightly for splines to seat in If opposite drive end head has been removed, make gear reducer. See Figure 28. sure O-ring (See Figure 26, Item A) is installed in opposite drive end head.
  • Page 47: Heat Exchanger Tube Removal - Horizontal Unit

    • When tube is loose, use bolts to complete removal. 17. Remove tag-out and lock-out. Prepare unit for • If tube cannot be budged, contact SPX Process operation. Equipment. Heat Exchanger Tube Removal - Horizontal Pull tube out of jacket. Care should be taken to avoid...
  • Page 48: Heat Exchanger Tube Installation - Horizontal Unit

    Maintenance Waukesha Cherry-Burrell Maintenance of Vertical Votator II Heat Exchanger Tube Installation - Horizontal Unit DANGER: Before doing any maintenance work Inspect jacket cylinder interior and wipe out all dirt on the Votator II, lock out and tag out equipment. and impurities.
  • Page 49: Shaft Installation - Vertical Unit

    Waukesha Cherry-Burrell Maintenance Shaft Installation - Vertical Unit The head has an ON-OFF engraving on the rim, located just above product outlet. Rotate head in OFF Assemble head to shaft. direction until head disengages. Slide splined end of shaft into unit. Lower head until hydraulic rod is fully extended.
  • Page 50: Heat Exchanger Tube Removal -Vertical Unit

    Maintenance Waukesha Cherry-Burrell Raise shaft slowly, tucking blades into shaft while Remove shaft and head from hydraulic lift. shaft and blade assembly is being inserted into tube. Place assembly on a table or maintenance frame. NOTE: If lift binds, STOP and back off hydraulic Remove the driven end product head.
  • Page 51 Waukesha Cherry-Burrell Maintenance 10. Lower lift arm slightly to allow tube to move down. 12. Lower head and tube assembly and service as At the 12, 6, 3, and 9 o’clock positions, tube flange is required. threaded for jack screws. Thread two (2) bolts into either the 12 &...
  • Page 52: Mechanical Seal Maintenance

    Maintenance Waukesha Cherry-Burrell Mechanical Seal Maintenance To install a new insert, lubricate the o-rings and the inside bore. Insert in the head with an even distribution of force The mechanical seals on the Votator II are the same on on the face. The face must be protected with plastic to both the non-driven and driven ends of the unit.
  • Page 53: Single Mechanical Seal Installation

    Waukesha Cherry-Burrell Maintenance One-Piece and Double Mechanical Seals Single Mechanical Seal Installation For detailed parts drawing breakdown See “Double Mechanical Seal” on page 66. Units furnished before 2005 had a removable seal body insert as described below. In 2005, all single and double mechanical seals were furnished with a one-piece primary seal body.
  • Page 54: Removable Seal Body Insert (Rotating Seal Face)

    Maintenance Waukesha Cherry-Burrell Removable Seal Body Insert (Rotating Seal Vent trapped air by placing a small flat screwdriver blade between seal ring and outside O-ring. Face) The rotating seal face is referred to as the Seal Body NOTE: Air can be become trapped behind Primary Seal Insert.
  • Page 55: Servicing Mechanical Seals - Vertical Votator Ii

    Waukesha Cherry-Burrell Maintenance Place wavy washer spring (See Figure 55, Item A) on Slide seal body over seal body drive pin so that O-ring shaft. in body seats in groove in mutator shaft. Figure 58 - Double Mechanical Seal Installed Figure 55 - Install Wavy Spring Check seal to insure that it will move freely with spring and that drive pins hold it stationary with...
  • Page 56 Maintenance Waukesha Cherry-Burrell Lower shaft approximately two (2) feet or to a Remove clamp on head. (See Figure 62, Item A) and convenient height. shaft nut guard. Figure 60 - Shaft Clamp Remove top two (2) exposed scraper blades. Position shaft so that blade pins are centered between the bayonet ring on the heat transfer tube.
  • Page 57 Waukesha Cherry-Burrell Maintenance 10. Grasp head with both hands, remove it from shaft. Figure 63 - Shaft With Head Removed 11. Seals can now be serviced. See “Mechanical Seal Maintenance” on page 52. 12. To install, reverse the procedure. October 2005 95-03057 Page 57...
  • Page 58: Parts Lists

    Parts Lists Waukesha Cherry-Burrell Parts Lists Labels..59 Cylinder Assembly..60 Latch..61 Product Heads..61 Cylinder Assembly - Shaft..62 Cylinder Assembly - Removable Tube..63 Single Mechanical Seal..64 Double Mechanical Seal..66 Vertical Refrigeration Piping..68 Vertical Frame/Hydraulics..70 Shaft Heater (Optional)..71 Votator II Recommended Spare Parts..72 Page 58 95-03057 October 2005...
  • Page 59: Labels

    Waukesha Cherry-Burrell Parts Lists Labels PART NUMBER DESCRIPTION 927603 3A Authorization 925499 Caution/Warning Shaft Guard 119169 Danger - Contents Under Pressure 119170 Safety Instructions 930514 Votator II Logo Horizontal 930513 Votator II Logo Vertical 931360 Caution/Warning Product Head Locking Latch 931407 Caution/Warning Product Head Locking Latch October 2005...
  • Page 60: Cylinder Assembly

    Parts Lists Waukesha Cherry-Burrell Cylinder Assembly (Extra Heavy Duty Bearing Option) Press Sleeve 24 into bearing 22 to assemble. ITEM # PART DESCRIPTION MODEL/MATERIAL PART # Jacket O-ring (Drive End) EPDM E75444 Neoprene (Rfg) R70444 Fluoroelastomer V75444 Blades PEEK 118683 410 SS 900127 Celcon...
  • Page 61: Latch

    Waukesha Cherry-Burrell Parts Lists Latch ITEM # PART DESCRIPTION PART # VII Locking Latch 923221 Washer Plain 3/8” 18-8 Narrow 43-30 Wing Nut Acorn Nut 711155 Spacer 2200321 Stud 2200277 Hexagon Head Shoulder Screw 925499 Spacer Washer 931315 Product Heads APPLICATION DESCRIPTION PART #...
  • Page 62: Cylinder Assembly - Shaft

    Parts Lists Waukesha Cherry-Burrell Cylinder Assembly - Shaft Table 6: Cylinder Assembly Item 33 (Shaft) - Part Numbers SHAFT SHAFT SIZE SEAL TYPE PART # SEAL TYPE PART # MODEL MODEL 6 x 24 Single Mechanical 5-1/4" dia 118919 Double Mechanical 4-1/2"...
  • Page 63: Cylinder Assembly - Removable Tube

    Waukesha Cherry-Burrell Parts Lists Cylinder Assembly - Removable Tube Table 7: Cylinder Assembly Item 27 (Removable Tube) - Part Numbers CODE SIZE APPLICATION DESCRIPTION PART # TYPE 6 x 24 316 SS TW/WO RINGS 936879 VAPOR 316 SS TW/W RINGS 118829 NI/CR 118909...
  • Page 64: Single Mechanical Seal

    Parts Lists Waukesha Cherry-Burrell Single Mechanical Seal Page 64 95-03057 October 2005...
  • Page 65 Waukesha Cherry-Burrell Parts Lists Single Mechanical Seal MATERIAL ITEM # DESCRIPTION PART # per seal OPTION Wavy Washer Standard 922313 Particulate Option LL19625A Seal Body U-cup Buna 700014A05 Fluoroelastomer 700014A08 EPDM 700014A03 Seal Keeper 0-ring Buna N75226 Fluoroelastomer V70226-680 EPDM E70226 Flushing Lip Seal 925472...
  • Page 66: Double Mechanical Seal

    Parts Lists Waukesha Cherry-Burrell Double Mechanical Seal Page 66 95-03057 October 2005...
  • Page 67 Waukesha Cherry-Burrell Parts Lists One Piece Single & Double Mechanical Seal MATERIAL ITEM # DESCRIPTION PART # per seal OPTION Wavy Washer (Primary) Standard 922313 Seal Body 0-ring (Primary) Buna N75237 Fluoroelastomer V70237-680 EPDM E70237 Seal Ring (Secondary), if required 934871 Seal Body (Secondary), if required 932357...
  • Page 68: Vertical Refrigeration Piping

    Parts Lists Waukesha Cherry-Burrell Vertical Refrigeration Piping Page 68 95-03057 October 2005...
  • Page 69 Waukesha Cherry-Burrell Parts Lists Vertical Refrigeration Piping ITEM # DESCRIPTION NOTES PART # per Acc Accumulator 16" Diameter 929516 Refrigeration Piping Upper Accumulator Piping 930348 Refrigeration Piping Lower Accumulator Piping 930349 Weld Cap One Cylinder Only 901386 Weld Cap One Cylinder Only 901387 Refrigeration Piping Upper Accumulator Piping...
  • Page 70: Vertical Frame/Hydraulics

    Parts Lists Waukesha Cherry-Burrell Vertical Frame/Hydraulics ITEM # DESCRIPTION MODEL PART # per pole Hydraulic Valve 928736 Push - Pull Handle 929343 Hydraulic Power Assembly 3/4 HP CLR 928737 Pump/Adapter Kit Only 928737-1 Shaft Stop Clamp 4” Shaft 935529 4-1/2” Shaft 931279 4-11/16”...
  • Page 71: Shaft Heater (Optional)

    Waukesha Cherry-Burrell Parts Lists Shaft Heater (Optional) ITEM # DESCRIPTION PART # Shaft Nut Guard 929346 Shaft Locknut 119275A Gasket 117720 0-ring N70222-674 Shaft Heater Pipe 112278E Heater Pipe Support 929942 Rotary Joint 700043D61 October 2005 95-03057 Page 71...
  • Page 72: Votator Ii Recommended Spare Parts

    Parts Lists Waukesha Cherry-Burrell Votator II Recommended Spare Parts SINGLE MECHANICAL SEAL 6 x 84 QTY 6 x 72 QTY 6 x 48 QTY 6 x 36 QTY 6 x 24 QTY Blades (6”) Jacket O-ring (Drive End) Jacket O-ring (Opposite Drive End) Ball Bearing Wavy Washer Seal Body U-cup...
  • Page 73: Addendum

    Waukesha Cherry-Burrell Addendum Votator II General Assembly Addendum October 2005 95-03057 Page 73...
  • Page 74: Horizontal Refrigeration Assembly

    Addendum Waukesha Cherry-Burrell Horizontal Refrigeration Assembly Page 74 95-03057 October 2005...
  • Page 75: Vertical Refrigeration System

    Waukesha Cherry-Burrell Addendum Vertical Refrigeration System October 2005 95-03057 Page 75...
  • Page 76: Horizontal Frame Options

    Addendum Waukesha Cherry-Burrell Horizontal Frame Options Page 76 95-03057 October 2005...
  • Page 77: Vertical Mounting Pole/Hydraulics

    Waukesha Cherry-Burrell Addendum Vertical Mounting Pole/Hydraulics October 2005 95-03057 Page 77...
  • Page 78: Vertical Hydraulic Schematic

    Addendum Waukesha Cherry-Burrell Vertical Hydraulic Schematic Page 78 95-03057 October 2005...
  • Page 79: Troubleshooting Chart

    Waukesha Cherry-Burrell Troubleshooting Troubleshooting Chart PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Freeze-up. Power failure. Check power supply. Product outlet temperature too Adjust process to raise product outlet low. temperature. Product flow rate too low. Adjust process to increase product flow. Check that pump is matched to process. Product ran out of supply tank Adjust supply to prevent supply lines prematurely.
  • Page 80 Troubleshooting Waukesha Cherry-Burrell PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Lower back pressure required to System operating at a high Refer to “Water and Air in Refrigeration achieve desired refrigerant vacuum causing water in System” on page 82. temperatures. refrigeration system. Increased compressor head pressure. Air in refrigeration system.
  • Page 81 Waukesha Cherry-Burrell Troubleshooting PROBLEM POSSIBLE CAUSE SUGGESTED ACTION Product leaking: Seal insert cocked when Remove and reinstall making sure O-ring • Between lapped or polished installed. not twisted. surfaces of seal head insert and Seal body and/or seal faces worn Replace entire seal.
  • Page 82: Unthawing A Frozen System

    Troubleshooting Waukesha Cherry-Burrell Unthawing A Frozen System To unthaw a system that has frozen-up, perform the following procedures. The cause of freeze-up MUST BE corrected before operation is restarted. See the Troubleshooting Chart for cause and solution aids. Turn refrigeration or coolant source OFF. Heat mutator shaft with shaft heater attachment using hot water (if applicable).
  • Page 84 611 Sugar Creek Road • Delavan, WI 53115 USA Tel: (800) 252-5200 or (262) 728-1900 • Fax: (800) 252-5012 or (262) 728-4904 E-mail: info@processequipment.spx.com • Web site: www.spxprocessequipment.com Issued: October 2005 95-03057...

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