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Waukesha Cherry-Burrell Votator II
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Manuals and User Guides for SPX Waukesha Cherry-Burrell Votator II. We have
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SPX Waukesha Cherry-Burrell Votator II manual available for free PDF download: Operation And Maintenance Manual
SPX Waukesha Cherry-Burrell Votator II Operation And Maintenance Manual (84 pages)
Scraped Surface Heat Exchanger
Brand:
SPX
| Category:
Industrial Equipment
| Size: 5.65 MB
Table of Contents
Table of Contents
3
Waukesha Cherry-Burrell Warranty
7
Shipping Damage or Loss
7
Warranty Claim
7
Safety
8
Care of Stainless Steel
9
Stainless Steel Corrosion
9
Elastomer Seal Replacement Following Passivation
9
Introduction
10
Models and Specifications
10
Cylinder Assembly
10
Product Side Pressure Rating
10
Jacket Pressure Rating
10
Machine Serial Number
10
Votator II Media Configurations
10
Special Considerations for Vertical Votator II
10
Installation
11
Site Selection Considerations
11
Foundation & Drainage
11
Clearances
11
Leveling the Unit
11
Electrical Power Connections
11
Mutator Rotation Check
11
Mechanical Seals
12
Single Mechanical Seal
12
Double Mechanical Seal
12
2005 Mechanical Seal Design
12
Flush Water Requirements
13
Piping
13
Guidelines for Piping
13
Suggested Media Piping for Water or Liquid
15
Refrigeration Piping Installation
16
Liquid Line Installation
16
Suction Line Installation
16
Hot Gas Line (if Required)
16
Pressure Relief Line
16
Refrigeration Valves
17
Liquid Feed Solenoid Valve
17
Dual Pressure Regulating Valve
17
Sporlan Level Master Control (LMC) or Level Switch
17
Refrigerant Return Valve
17
Flow Control Valves
17
Hot Gas Pressure Regulating Valve
17
Pressure Relief Valve
17
Suggested Media Piping for Liquid over Feed Refrigeration
18
Suggested Media Piping for Gravity Refrigeration
19
Electrical Equipment
21
Refrigeration Wiring Schematics
22
Freeze Protection Components
22
Gravity Refrigeration with Level Master Control (LMC)
23
Gravity Refrigeration with Level Switch
24
Liquid Overfeed Refrigeration System
25
Media System Check
26
Special Considerations for Vertical Votator II
26
Minimum Height - Vertical Votator II
26
Mounting Pole - Vertical Votator II
26
Mounting Scrape Cylinders - Vertical Votator II
26
Hydraulic System - Vertical Votator II
27
Check and Adjust Hydraulic Cylinder
27
Fill Hydraulic Reservoir
27
Check Balance and Pressure Settings
27
Gravity Refrigeration System - Vertical Votator II
28
Operation
29
Pre-Startup Check
29
For Refrigeration Units Only
29
Pre-Production Run Setup
29
Startup Procedure
29
Heating/Liquid Cooling Applications
29
Refrigeration Applications - Pumped and Gravity Systems
30
PLC Maintenance Setup and Startup Procedures for Refrigeration
30
Refrigeration Applications - Pumped and Gravity Systems - PLC Panel
31
Refrigeration Sequence of Operation
35
Liquid Overfeed System
35
Gravity Systems
35
Refrigeration Sequence of Operation - PLC Control Panel
36
Liquid Overfeed System
36
Gravity Systems
36
Shutdown Procedure
37
Preventing Tube Scoring
37
Maintenance
38
Routine Maintenance Checklist - Vertical Votator II
38
Routine Maintenance Checklist - Horizontal Votator II
39
Scheduled Maintenance
40
Preventive Maintenance
41
Mutator Shaft Bearing
41
Extra Heavy Duty Votator II Shaft Bearing
41
Shafts
41
Gear Drive
41
Blades
41
Mechanical Seals
42
Tubes
42
Care of Heat Exchanger Tube
42
Product Side
42
Inspection of Chrome Plated Nickel or Stainless Steel Tubes
43
Inspection of Stainless Steel Tubes
43
Jacket Side
43
For Units Using Steam, Water, or Liquid
43
For Units Using Refrigerant
43
Cleaning the Flanges
43
Leak Testing
43
Scraper Blade Maintenance
44
Blade Inspection
44
Scraper Blade Removal & Replacement
44
Scraper Blade Wear
44
Blade Sharpening
44
Maintenance of Horizontal Votator II
45
Shaft Removal - Horizontal Unit
45
Shaft Installation - Horizontal Unit
46
Heat Exchanger Tube Removal - Horizontal Unit
47
Heat Exchanger Tube Installation - Horizontal Unit
48
Maintenance of Vertical Votator II
48
Shaft Removal - Vertical Unit
48
Shaft Installation - Vertical Unit
49
Heat Exchanger Tube Removal -Vertical Unit
50
Mechanical Seal Maintenance
52
Single Mechanical Seal
52
Seal Head Insert Removal and Installation
52
Seal Body Insert (Rotating Seal Face)
52
Single Mechanical Seal Installation
53
One-Piece and Double Mechanical Seals
53
Primary/Secondary Seal Head Insert Removal and Installation
53
One-Piece Primary Seal Body (Rotating Seal Face)
53
Removable Seal Body Insert (Rotating Seal Face)
54
Assembly of Removable Primary Seal Body
54
Secondary Seal Body Assembly (for Double Mechanical Seal Only)
54
Seal Assembly Installation on Shaft
54
Servicing Mechanical Seals - Vertical Votator II
55
Parts Lists
58
Labels
59
Cylinder Assembly
60
Latch
61
Product Heads
61
Cylinder Assembly - Shaft
62
Cylinder Assembly - Removable Tube
63
Single Mechanical Seal
64
Double Mechanical Seal
66
Vertical Refrigeration Piping
68
Vertical Frame/Hydraulics
70
Shaft Heater (Optional)
71
Votator II Recommended Spare Parts
72
Addendum
73
Votator II General Assembly
73
Horizontal Refrigeration Assembly
74
Vertical Refrigeration System
75
Horizontal Frame Options
76
Vertical Mounting Pole/Hydraulics
77
Vertical Hydraulic Schematic
78
Troubleshooting Chart
79
Unthawing a Frozen System
82
Water and Air in Refrigeration System
82
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