Vehicle Maintenance; Maintenance Safety; Scheduled Maintenance; Initial Service Requirements - Cushman HAULER 1200X EFI 2019 Owner's Manual

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Table Of Contents

Table of Contents

MAINTENANCE SAFETY

To prevent serious injury or death, follow the procedures and comply with the safety

information in this manual while performing vehicle service or maintenance.

Use the tools shown in the tool list and wear the specified safety equipment when per-

forming vehicle service or maintenance.

Remove all jewelry before you service the vehicle.

Do not allow loose clothing or hair to contact the moving parts.

Do not touch hot objects.

The drive wheels must be lifted and supported on jack stands before performing any ser-

vice to the powertrain while the motor is in operation.

Chock the wheels and support the vehicle with jack stands. NEVER get under a vehicle

that is supported by a jack alone. Lift the vehicle according to the manufacturers instruc-

tions.

Maintain constant awareness that some components are heavy, spring loaded, corro-

sive, explosive, can cause high amperage, or get extremely hot. Battery acid and hydro-

gen gas can cause bodily injury. Keep hands, face, feet and body away from any area

that can expose them to injury if an unexpected situation occurs.

After performing maintenance, test the vehicle in a safe area that is free from vehicle and

person traffic.

NOTICE: To decrease the risk of engine damage, do not operate the vehicle at full throttle for more than 5

seconds if the drive wheels are lifted off the ground.

SCHEDULED MAINTENANCE

Consistent inspection, adjustment, and lubrication of some components are necessary to maintain the vehicle so that

it remains in safe and reliable condition. Refer to the SCHEDULED MAINTENANCE CHART on page 38 for detailed

requirements.

Inspect, clean, lubricate, adjust, and replace parts as necessary. Use CUSHMAN or equivalent replacement parts.

Record the maintenance items performed along with details in the MAINTENANCE LOG beginning on page 59.

NOTICE: Service and adjustments are important for safe and reliable vehicle operation. If not familiar with

safe service and adjustment procedures, have a certified dealer perform the operations.

Initial Service Requirements

Perform the additional inspection or maintenance at the initial service interval indicated, in addition to regular intervals.

See SCHEDULED MAINTENANCE CHART on page 38. The initial service is required for optimum performance and

reliability.

• engine oil and filter

• starter/generator belt

Severe Use Conditions

Vehicles subjected to heavy or severe use must be inspected and serviced more frequently than those of normal use

patterns.The following conditions are considered severe use:

• frequent or prolonged use in a dusty environment

• prolonged low speed operation

• prolonged heavy load operation