Cushman HAULER PRO 2014 Utility Vehicle Manuals

Cushman HAULER PRO 2014 Utility Vehicle Manuals

Manuals and User Guides for Cushman HAULER PRO 2014 Utility Vehicle. We have 1 Cushman HAULER PRO 2014 Utility Vehicle manual available for free PDF download: Service Manual

Cushman HAULER PRO 2014 Service Manual

Cushman HAULER PRO 2014 Service Manual (140 pages)

72V Electric Powered Utility Vehicle

Brand: Cushman | Category: Offroad Vehicle | Size: 10.77 MB

Table of Contents

General
5
General Operation
5
Maintenance
6
Ventilation
6
Table of Contents
7
General Information and Routine Maintenance

15
- Serial Number Label Location
  15
- Transporting Vehicle
  15
  - Towing
    15
  - Hauling
    15
- Servicing the Electric Vehicle
  15
- Routine Maintenance
  16
- Rear Axle
  16
- Brakes
  16
- Tires
  16
  - Recommended Tire Pressures
    16
- Light Bulb Replacement
  16
- Vehicle Cleaning and Care
  17
- Vehicle Care Products
  17
- Sun Top and Windshield
  17
- Hardware
  18
Safety

19
Body

25
- General
  25
- Body Component Replacement
  25
  - Instrument Panel Replacement
    26
  - Center Compartment Replacement
    27
  - Cowl Replacement
    27
  - Brush Guard Replacement
    27
  - Rocker Panel Replacement
    28
  - Side Panel Replacement
    28
  - Rear Fender Replacement
    28
  - Rear Body Panel Replacement
    29
- Painting
  30
  - Minor Scratches
    30
  - Larger Scratches
    30
  - Complete Panel Repair
    30
Wheels and Tires

31
- Wheel and Tire Service
  31
  - Tire Repair
    31
  - Wheel Installation
    32
Front Suspension and Steering

33
- Maintenance
  34
  - Lubrication
    34
  - Wheel Bearing and King Pin Bushing Inspection
    34
  - Wheel Bearing Packing
    34
  - Wheel Bearing Adjustment
    35
  - Wheel Alignment
    35
- Front Suspension
  37
  - Front Shock Absorber Replacement
    38
  - Front Axle Replacement
    38
  - Axle Linkage Rod Replacement
    38
  - Front Spring Replacement
    39
  - Hub Replacement
    40
  - Wheel Bearing and Race Replacement
    41
- Steering
  42
Electronic Speed Control

53
- Speed Sensor
  53
- Controller
  53
- Controller Replacement
  53
- Solenoid Replacement
  54
Motor

57
- General
  57
  - Motor Replacement
    57
  - Motor Tests
    58
Batteries and Charging

59
- Safety
  59
- Battery
  59
- Battery Maintenance
  60
  - At each Charging Cycle
    60
  - Monthly
    60
  - Electrolyte Level and Water
    60
  - Cleaning Batteries
    61
  - Battery Replacement
    62
  - Prolonged Storage
    62
  - Battery Charging
    63
  - AC Voltage
    63
- Fault Diagnosis
  63
  - Hydrometer
    64
  - Using a Hydrometer
    64
Electrical System

67
- Electrical System
  68
- Electrical System
  69
- Awg to Metric Conversions
  70
- Main Harness
  70
  - Power Supply
    70
- Voltage Test for Batteries
  70
- Accessory Wiring
  72
- Faulty Wire Replacement
  72
- Headlight Replacement
  72
- Taillight Replacement
  73
- Fault Diagnosis
  74
  - General
    74
  - Testing Battery Voltage
    74
  - Continuity Check
    74
  - Testing a Switch for Continuity
    75
  - Testing a Solenoid for Continuity
    75
Brakes

79
Optional Front Hydraulic Brakes

99
- System Description
  99
- Master Cylinder Replacement
  99
  - Remove Master Cylinder
    99
  - Install Master Cylinder
    99
- Brake Master Cylinder Fluid
  100
  - Flush Hydraulic Brake System
    100
  - Check Brake Fluid
    100
- Routine Maintenance
  100
- Replacement of Wear Items
  100
  - Brake Pad Replacement
    100
  - Rotor Replacement
    101
  - Spindle Replacement
    101
  - Actuator Linkage Bushings
    101
  - Actuator Pivot Bushings
    101
- Bleeding Brakes
  101
  - General Information about Bleeding Brakes
    101
  - Brake Bleeding Procedure
    102
Battery Charger

103
- Charger Description
  103
- Portable Charger Option
  103
Rear Suspension

105
- General
  105
- Shock Absorber Removal
  105
- Shock Absorber Installation
  105
- Rear Spring Removal
  105
- Rear Spring Installation
  106
- Rear Axle Assembly Removal
  106
- Rear Axle Assembly Installation
  106
Rear Axle

109
- Rear Axle Maintenance
  109
  - Checking the Lubricant Level
    109
- Rear Axle Disassembly
  109
Weather Protection

115
- Sun Top and Windshield
  115
  - Transporting Vehicle
    115
- Sun Top
  115
  - Rear Support Installation
    115
  - Front Struts
    115
- Split Windshield
  117
- Full Windshield
  118
Handheld Diagnostics

119
- How to Use the Handheld Programmer
  119
  - Primary Connection: 4-Pin Tyco
    119
  - Alternate Connection: 4-Pin Molex
    119
  - Navigation
    120
  - Changing Data Value
    120
  - Bookmark
    120
Troubleshooting

125
- Electrical System
  125
  - Basic Electrical Power System Troubleshooting
    125
  - Basic Electrical Troubleshooting for Accessories
    125
- Suspension and Steering
  126
General Specifications

129
- Vehicle Dimensions
  130
- Incline and Turning Clearance
  131
- General Specifications
  132
Periodic Service Schedule

133
Appendix A

135
- Delta-Q User's Guide
  135
- General Specifications
  139

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