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Summary of Contents for SANY SY60C
- Page 1 Operation and Maintenance Manual SY60C Excavator service@sanyamerica.com SANY Part Number SSY005078669...
- Page 2 Page Intentionally Blank...
- Page 3 Read and understand all safety precautions and instructions in this manual, and the machine labels before operating or maintaining it. Failure to follow safety messages could result in death or serious injury. Keep this manual with the machine for reference. SY60C Excavator OMM...
- Page 4 State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling. © 2019 by SANY. All rights reserved. No part of this publication may be reproduced, used, distributed, or disclosed except for normal operation and maintenance of the machine as described herein. All information included within this publication was accurate at the time of publication.
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Page 5: Table Of Contents
SANY Contact Information ........ - Page 6 Windshield Washer Switch ........... 3-19 SY60C Excavator OMM...
- Page 7 Cleaning the Machine Exterior ..........4-4 SY60C Excavator OMM...
- Page 8 Do Not Operate a Cylinder to the Stroke End ........4-20 SY60C Excavator OMM...
- Page 9 SANY-Approved Lubricants ........
- Page 10 Access the Fuse Panel ............5-16 SY60C Excavator OMM...
- Page 11 Check and Add Final Drive Oil ..........5-36 SY60C Excavator OMM...
- Page 12 Remove Optional Equipment ............7-4 SY60C Excavator OMM...
- Page 13 SANY Contact Information ........
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Page 14: Introduction
Continuing improvements in the design of this machine can lead to changes which may not be covered in this manual. Contact a SANY dealer for the latest available information on the machine or to answer any questions regarding information in this manual. -
Page 15: Organization Of This Manual
INTRODUCTION Organization of This Manual Machine Applications SANY excavators are designed for the following Table of Contents operations: This section provides a list of the general topics in each • Digging chapter, along with their page numbers. • Leveling Introduction •... -
Page 16: Serial Number Location
Serial Number Location Product identification plates are located in various places on the excavator. These list model and serial numbers that will be needed by a SANY dealer when ordering replacement parts or providing assistance for your machine. Product Identification Plate... -
Page 17: Engine Identification Plate
The identification plate is on the side of the hydraulic pump. Travel Motor Identification Plate HYDRAULIC EQUIPMENT MODEL 70D–PST–9348B PHV–4B– MFG. No. 7800000 0002812 Figure 1-7 An identification plate is on each travel motor. Remove the cover plates to access the travel motors. SY60C Excavator OMM... -
Page 18: Sany Contact Information
Use this table to record the product information related to this machine. Machine Serial No. Engine Serial No. Right Travel Motor Serial No. Left Travel Motor Serial No. Swing Drive Motor Serial No. Hydraulic Pump Serial No. Dealer Name: Address: Phone Numbers: SY60C Excavator OMM... -
Page 19: Correction Request Form
INTRODUCTION Correction Request Form If you find a problem with this manual, make a copy of this page, complete the form below, and send it to SANY. Correction Request Form Date of This Notification Your Name Company Name Department Street Address... -
Page 20: Glossary Of Acronyms
OSHA – Occupational Safety and Health Administration PPE – Personal Protective Equipment PQR – Procedure Qualification Report ROPS – Rollover Protective Structure SAE – Society of Automotive Engineers SCA – Supplemental Coolant Additive SDS – Safety Data Sheet WPS – Weld Procedure Specification SY60C Excavator OMM... -
Page 21: Safety
Precautions in High-Voltage Areas ..........2-8 SY60C Excavator OMM... -
Page 22: General Safety
Any faults found shall be reported to a injury, or even death. In this manual and on the machine SANY dealer. Stop all work immediately if any decals, different signal words or illustrations are used to operator aid is not working properly. -
Page 23: Mount And Dismount The Machine
Observe the following: • Check the wiring on the machine for damage when doing a prestart check. Contact a SANY dealer to repair or replace any damaged wiring. • Make sure the battery is operating in its recommended range. -
Page 24: Fire Extinguisher
Crushing Hazard Contact a SANY dealer for replacement decals if needed. NOTE: When replacing decals, make sure they are Keep your body inside the windows and door during placed in the proper locations. Contact a SANY operation or travel. -
Page 25: Maintenance Safety
When assembling or installing parts, always tighten them to the specified torque. When installing protective parts SANY cannot foresee every circumstance that might (such as guards) or parts that vibrate or rotate at high involve a hazard in operation or maintenance. Therefore, speed, make sure they are installed correctly. -
Page 26: Accumulator
Never allow Never strike the accumulator. anyone to stand near the machine while it is in operation If the accumulator needs maintenance, contact a SANY or under maintenance or repair. dealer. It is the responsibility of the operator’s employer to... -
Page 27: Inclined Areas
Before moving the machine, make sure all bystanders are clear of the intended path. Before moving the machine, warn others with the horn. Use a signalman if the view is obstructed when backing up. Keep the signalman in view at all times. SY60C Excavator OMM... -
Page 28: Precautions In High-Voltage Areas
Stay clear of overhead power lines; they are an electrical hazard. Treat all overhead power lines as being energized and not insulated. Be sure all underground utilities have been marked before excavating. SY60C Excavator OMM... -
Page 29: Machine Controls
Pattern Change (SAE/BHL) Valve ..........3-24 SY60C Excavator OMM... - Page 30 Fire Extinguisher ............. . . 3-35 SY60C Excavator OMM...
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Page 31: Machine Overview
Figure 3-1 Arm cylinder 10 Idler Boom 11 Dozer blade Boom swing cylinder 12 Dozer blade cylinder 13 Boom pivot Sprocket 14 Boom cylinder Track roller 15 Bucket Track 16 Arm Carrier roller 17 Bucket cylinder Track frame SY60C Excavator OMM... -
Page 32: Monitor
Figure 3-3 When the key switch is turned to ON, the monitor displays the Daily Maintenance Information screen. The checklist steps 1–7 should be completed before starting the machine. See “Prestart Checks and Adjustments” on page 4-5. SY60C Excavator OMM... -
Page 33: Maintenance Information Screen
When prompted to reset the maintenance icon on the home screen, enter the password “53188” to clear the maintenance prompt. Press the button below the return icon (3) to return to the previous screen. SY60C Excavator OMM... - Page 34 Check for failure codes that may be Severe failure alarm icon displayed. See “Failure Codes Screen” on page 3-10. Contact a SANY dealer for further information. Indicates the selected work tool or equivalent one-way or two-way operat- Operating mode icon ing mode.
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Page 35: Function List Screen
• Press the button below the check mark icon (3) to • System Unlocked – SANY factory and service only. confirm the selected icon. Contact a SANY dealer for further information. -
Page 36: Main Menu Screen
• Press the button below the gear icon (2) to display the System Setup screen, which is password-protected for use by SANY only. • Press the button below the check mark icon (3) to access an active machine function display. -
Page 37: Switch Signals Screen
• Press the button below the return icon (2) to return • Press the button below the return icon (2) to return to the Main Menu screen. to the Main Menu screen. SY60C Excavator OMM... -
Page 38: Machine Configuration Screen
Press the button below the return icon (1) to return to the The Failure Codes screen displays possible failure previous screen. codes. Press the button below the return icon (1) to return to the previous screen. NOTE: SPN and FMI codes are engine internal diagnostic failure codes. 3-10 SY60C Excavator OMM... -
Page 39: Global Positioning System (Gps) Information Screen
• Press the button below the up/down arrow icon (1) to select the desired language. • Press the button below the check mark icon (2) to confirm the selected language. • Press the button below the return icon (3) to return to the previous screen. SY60C Excavator OMM 3-11... -
Page 40: Operating Mode Screen
• Press the button below the check mark icon (5) to to access the Flow Rate Information screen. Flow display a service screen that is password-protected. rate for a work tool can be adjusted on this page. See “Flow Rate Information Screen” on this page. 3-12 SY60C Excavator OMM... -
Page 41: Flow Rate Setting Screen
• Press the button below the minus icon (3) to decrease the length of the bar graph, which will • Press the button below the return icon (7) to return lower the flow rate. to the Function List screen. SY60C Excavator OMM 3-13... -
Page 42: Date And Time Setup Screen
NOTE: Press the button below the return icon (12) to to the previous screen. return to the previous screen. System Unlocked Screen SANY factory and authorized service only. Reserved Function Not used at this time; reserved for future function. 3-14... - Page 43 • After the stationary regeneration process begins, the failure lamp (6) and the amber warning lamp (7) turn off. • Simultaneously, the DPF Regen Req lamp message (3) and the DPF Regen Ack lamp (4) message will flash. SY60C Excavator OMM 3-15...
- Page 44 (5) will illuminate steadily. NOTICE! If the red engine stop lamp (8) illuminates, shut down the engine immediately. Contact a SANY dealer for further information. Failure to follow this notice could damage the machine or cause it to operate improperly.
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Page 45: Switches
12 Emergency stop switch (page 3-19) Horn button (page 3-18) 13 Key switch (page 3-19) Not used 14 Throttle control dial (page 3-20) Auxiliary hydraulic switch (page 3-18) 15 Travel alarm switch (not shown, page 3-20) Right joystick (page 3-23) SY60C Excavator OMM 3-17... -
Page 46: Horn Button
Before cleaning a dry windshield, press the windshield washer switch to spray washer fluid The work light switch (1) turns the work lights on and off. on the windshield to prevent damage to the wiper blade. 3-18 SY60C Excavator OMM... -
Page 47: Windshield Washer Switch
When the preheat cycle begins, a preheat icon is illuminated on the monitor home screen. When the preheat cycle is complete, the preheat icon is not • When pressing the switch, it continues to spray illuminated. windshield washer fluid. SY60C Excavator OMM 3-19... -
Page 48: Throttle Control Dial
With the lighter removed, the power outlet (12V) can be used to charge or operate 12V electronic devices. 0002761 Figure 3-36 The travel alarm switch (1) turns the audible alarm and beacon light (2) on and off. 3-20 SY60C Excavator OMM... -
Page 49: Battery Disconnect Switch
The red battery disconnect switch handle can be removed in the OFF position to secure the machine. SY60C Excavator OMM 3-21... -
Page 50: Controls
Always move the hydraulic lockout control lever to the locked (closed) position before leaving the seat. Failure to follow this warning, and unintended movement of the joysticks or travel control levers/pedals, could result in death or serious injury. 0002764 Figure 3-42 3-22 SY60C Excavator OMM... -
Page 51: Joystick Controls
(closed) position, shut down the engine immediately. Contact a SANY dealer to correct this problem. The hydraulic lockout control lever (1) disables or enables the hydraulic function for work equipment, swing and travel control, and optional equipment. -
Page 52: Joystick Bhl Mode
5. Tighten the fastener into the threaded hole (3) to the machine. secure the bar. 6. Close and secure the left rear access door. 3-24 SY60C Excavator OMM... -
Page 53: Return Flow Selector Valve
The machine will move forward when you pull the control levers backward, and backward when you push them forward. Left and right control directions are also reversed when the track frame faces backward. SY60C Excavator OMM 3-25... -
Page 54: Dozer Blade Control Lever
Move the footrest down to cover it when not in use to prevent unexpected movement. Failure to follow this warning could result in death or serious injury. 3-26 SY60C Excavator OMM... -
Page 55: Windshield
1. Before opening the front windshield, park the machine on level ground, lower the work equipment to the ground, and stop the engine. 2. Place the hydraulic lockout control lever (1) in the locked (closed) position. SY60C Excavator OMM 3-27... -
Page 56: Closing The Windshield
6. Push the windshield toward the back of the cab to engage the latch (3) in the locking bracket (6). NOTE: Both latches must engage the locking bracket to properly secure the front windshield in the open position. 3-28 SY60C Excavator OMM... -
Page 57: Lower Front Windshield
2. Firmly hold the top of the lower front windshield (1) and lift upward for removal. 0002785 Figure 3-62 5. When the front windshield reaches the lowered position, push inward on both latches (2) on the top of the front windshield to lock in place. SY60C Excavator OMM 3-29... -
Page 58: Climate Control System
Blower speed adjustment dial Rotate to the left Decreases the blower speed – air volume output (3 to 0). decreases. Indicator lamp illuminated – recirculated-air mode. Fresh-air/recirculation Press and release. switch Indicator lamp off – fresh-air mode. 3-30 SY60C Excavator OMM... -
Page 59: Climate Control System Operation
There are multiple air outlets for operator comfort and windshield defrosting. Ventilation When the air conditioner is used for extended periods, the fresh-air/recirculation switch should be switched to fresh-air mode every hour to ventilate the cab. SY60C Excavator OMM 3-31... -
Page 60: Radio
Turns the radio on. (The volume is muted when the radio is on). release. Power Press and Turns the radio off. hold. VOL (Volume) Press and Adjusts the volume. (- / +) release. Press and TUNING Press to tune to the next radio station. release. 3-32 SY60C Excavator OMM... -
Page 61: Radio Operation
(storing the frequency to the memory) is completed. The preset button number and frequency will be dis- played, indicating completion of the presetting opera- tion. After presetting the stations, press one of the SY60C Excavator OMM 3-33... -
Page 62: Sound Mode Adjustment
If the radio signal received is weak or noisy, raise the antenna (2) on the right rear of the cab. When transporting or parking the machine, loosen the wing nut (1) and lower the antenna (2) to prevent damage. 3-34 SY60C Excavator OMM... -
Page 63: Escape Tool
The fire extinguisher (1) is inside the cab behind the seat. The fire extinguisher must be at least a 2.5 lb. Class ABC rated fire extinguisher (National Fire Protection Association [NFPA] 10 Standard for Portable Fire Extinguishers). SY60C Excavator OMM 3-35... - Page 64 MACHINE CONTROLS Page Intentionally Blank 3-36 SY60C Excavator OMM...
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Page 65: Machine Operation
Left Turn ............. 4-17 SY60C Excavator OMM... - Page 66 Transportation Information ............4-33 SY60C Excavator OMM...
- Page 67 Lifting the Machine ............4-36 SY60C Excavator OMM...
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Page 68: Work Area
Failure to wear a seat belt when operating the machine could result in death or serious injury. Operation and Maintenance Manual Check Make sure that this Operation and Maintenance manual remains in the cab. SY60C Excavator OMM... -
Page 69: Prestart Checks And Adjustments
Inspect for engine coolant “Lubrication Points” on page 5-39. leaks. If a leak is not found, check the engine coolant level in the radiator. Contact a SANY • Check air filter. See “Check and Replace the Air dealer for additional information. -
Page 70: Check Engine Oil Level
See “Change the 0002862 Figure 4-3 Engine Oil and Filter” on page 5-19. 3. Remove the dipstick (1) and wipe the engine oil off with a clean cloth and install the dipstick. SY60C Excavator OMM... -
Page 71: Check Fuel Level
Hood” on page 5-14. 1. Remove the fuel tank filler cap. See “Left and Right Rear Access Doors” on page 5-13. 3. Open the right rear access door. See “Left and Right Rear Access Doors” on page 5-13. SY60C Excavator OMM... -
Page 72: Check Hydraulic Oil Level
(1). The hydraulic oil level should be between the H (2) and L (3) marks. 5. If the level is below the L mark, add hydraulic oil. See “Add Hydraulic Oil” on page 5-29. SY60C Excavator OMM... -
Page 73: Electrical Components Check
If fuses fail frequently, the wiring harness must be inspected for broken or damaged wire insulation or a component placing a high electrical load on the system. Contact a SANY dealer for more information. Failure to follow this notice could result in machine damage. -
Page 74: Seat Backrest Angle Adjustment
(1) and slide the seat forward or backward to the desired reading on the dial (2) to the weight of operator position. Release the lever to lock the seat in place. (kg). Armrest Angle Adjustment 0003045 Figure 4-17: Right Armrest 4-10 SY60C Excavator OMM... -
Page 75: Seat Belt
3. Press the red button (3) on the buckle to release the latch plate. WARNING Contact a SANY dealer if the seat belt fails to fasten or unfasten. Failure to follow this warning could result in death or serious injury. -
Page 76: Starting The Engine
If it • Before starting the engine or leaving the operator does, contact a SANY dealer. Failure to correct seat, make sure the hydraulic lockout control this could result in death or serious injury. -
Page 77: Idling The Engine
If it start the second time, turn the key switch to OFF does, contact a SANY dealer. Failure to correct and wait a minimum of 2 minutes before trying to this could result in death or serious injury. -
Page 78: Warm-Up Operation
SANY 90° and raise the machine so that one track is off the recommends a break-in period of 100 service ground. -
Page 79: Inspection After Engine Shutdown
2. Check for fluid leaks. 3. Fill the fuel tank with diesel fuel. 4. To prevent fires, clear the engine compartment of combustible debris. 5. Clean mud from the tracks and undercarriage. SY60C Excavator OMM 4-15... -
Page 80: Moving The Machine
(2) and pull the left strain the travel motors. travel control lever (4) or press the bottom of the left foot pedal (3) to rotate the machine to the left. 4-16 SY60C Excavator OMM... -
Page 81: To The Right
Push the right travel control lever (1) or press the top of the right foot pedal (2) with the left travel control lever and foot pedal in the neutral position to turn the machine to the left. SY60C Excavator OMM 4-17... -
Page 82: Work Equipment Control And Operation
0002853 Figure 4-35 to the right. To raise the boom, pull the right joystick. To swing the machine to the left, move the left joystick to the left. To lower the boom, push the right joystick. 4-18 SY60C Excavator OMM... -
Page 83: Boom Swing Pedal
Never use the landing force of the bucket for excavating, lever. digging, breaking, or pile-driving operations. Such operations may reduce the service life of the machine. To lower the dozer blade, push the dozer blade control lever. SY60C Excavator OMM 4-19... -
Page 84: Never Use Swing Force
0002849 Figure 4-45 Avoid operating the machine with any cylinder fully retracted or extended. If the cylinder piston reaches its end of stroke, continued use of the work equipment could damage that cylinder. 4-20 SY60C Excavator OMM... -
Page 85: Never Operate Using Machine Weight
Figure 4-47 Do not strike rocks or other hard objects with the dozer blade. This can shorten the service life of the dozer blade or the hydraulic cylinder. SY60C Excavator OMM 4-21... -
Page 86: Travel
Do not allow fuels, oils, salt, or chemical solvents to make contact with the tracks. These substances will erode the track links and cause rusting and peeling. Wash these substances off the tracks immediately with clean water. 4-22 SY60C Excavator OMM... -
Page 87: Traveling At High Speed
• Grease the parts that have been submerged until the old grease has been displaced from the bearing (especially from the bucket pin). • Make sure that the job site surface is hard enough for the machine. SY60C Excavator OMM 4-23... -
Page 88: Traveling On An Incline
• If the engine stalls on a slope, lower the bucket to the ground immediately, neutralize all control levers, and restart the engine. See “Engine Stalls on an Incline” on page 4-25. 0002904 Figure 4-58 4-24 SY60C Excavator OMM... -
Page 89: Engine Stalls On An Incline
Engine Stalls on an Incline If the engine stalls when the machine is on an incline, lower the bucket to the ground immediately, move all control levers to the neutral position, and restart the engine. SY60C Excavator OMM 4-25... -
Page 90: Operating On Soft Ground
2. Pivot the upper structure to position the boom over death or injury. the track that is stuck. 3. Curl the bucket so the back of the bucket touches the ground. 4. Lower the boom to raise the track. 4-26 SY60C Excavator OMM... -
Page 91: Towing Point For A Light Load
The machine is equipped with a towing point (1) on the frame that can be used to tow a light load. 0002918 Figure 4-65 The boom swing feature allows this excavator to perform trench work close to a wall. SY60C Excavator OMM 4-27... -
Page 92: Vehicle Loading
• Do not use the side of the bucket to level materials or strike objects. Failure to follow these notices could result in damage to the machine or cause it to operate improperly. 4-28 SY60C Excavator OMM... -
Page 93: Park The Machine
(closed) position (2). 5. Turn the key switch to OFF and remove the key. 6. Close the windows and cab door. 7. Turn the battery disconnect switch to OFF. 8. Close and lock all doors. SY60C Excavator OMM 4-29... -
Page 94: Cold Weather Operation
• After operating the machine in water or mud, perform the following procedures to drain water from the undercarriage to extend its service life: 1. Run the engine at low speed and swing the upper structure 90° so the work equipment is sideways. 4-30 SY60C Excavator OMM... -
Page 95: Long-Term Storage
Charge the battery at this time. Removing from Storage NOTICE! If machine was not operated monthly, contact a SANY dealer before using the machine. 0002930 Follow the procedures below before using a machine that Figure 4-1... - Page 96 9. Sound the horn to warn personnel that the machine lockout control lever is in the closed position. If it is being started. does, contact a SANY dealer. Failure to correct this could result in death or serious injury. NOTICE! 4.
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Page 97: Transportation Information
Failure to follow these warnings could result in death or serious injury. • Position the trailer and machine on a solid, level ground and keep the machine a safe distance away from roads during loading and unloading operations. SY60C Excavator OMM 4-33... - Page 98 4. Slightly raise the bucket. Retract the arm and keep it its shutdown before turning the battery in a lower position. Slowly swing the upper structure disconnect switch to OFF. 180°. Lower the dozer blade. 5. Fully curl the bucket and arm. Slowly lower the boom. 4-34 SY60C Excavator OMM...
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Page 99: Securing The Machine
Unloading the Machine NOTICE! • Use extreme care when the machine drives over the joint area between the trailer and the ramps. • Position the boom and arm at an angle between 90° and 110°. SY60C Excavator OMM 4-35... -
Page 100: Lifting The Machine
0004525 Figure 4-16 1. Park the machine on firm, level ground, raise the dozer blade, and swing the upper structure to the rear of the machine. 0002954 Figure 4-17 4-36 SY60C Excavator OMM... - Page 101 11. Lift the machine 10 in.–12 in. (25 cm–30 cm) and check its balance. If it is not balanced, lower the machine to the ground and adjust the boom or dozer blade positions. SY60C Excavator OMM 4-37...
- Page 102 MACHINE OPERATION Page Intentionally Blank 4-38 SY60C Excavator OMM...
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Page 103: Maintenance
SANY-Approved Lubricants ........ - Page 104 Add Hydraulic Oil ............5-29 SY60C Excavator OMM...
- Page 105 Remove and Install the Bucket ..........5-46 SY60C Excavator OMM...
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Page 106: Maintenance Information
NOTICE! you at all times. Failure to inspect machine oils and filters for • Contact a SANY dealer if you are unable to perform contamination may result in damage to the the procedures listed in this manual or if additional machine or cause improper operation. -
Page 107: Cleaning The Machine
(See page 5-20 NOTICE! and page 5-24.) Contact a SANY dealer before beginning any • Lubricate the work equipment. (See page 5-39.) welding repairs. Any welding repairs on the • Check that the air filter is not clogged. (See machine must be performed by personnel who are page 5-20.) -
Page 108: Inspection And Maintenance For Severe Operating Conditions
• Fresh-air and recirculation filters: Clean the filters frequently. Cold Environments In extremely cold environments, 32°F (0°C) or below, use only the fuels, lubricants, and engine coolants listed in “Recommended Lubricants, Fuel, and Engine Coolant” on page 5-7. SY60C Excavator OMM... -
Page 109: Recommended Lubricants, Fuel, And Engine Coolant
(weights), and never overfill the mg/kg for all normal operations. system that is being serviced. Failure to follow • SANY does not recommend the use of any diesel these standards can cause damage to the fuel with a Cetane level less than 40. -
Page 110: Engine Oil Viscosity/Temperature Data
Fuel tank GB252 Super-20 diesel fuel fuel GB252 Super -35 diesel fuel Grease fitting Grease NLGI No.2 Engine See the engine manual or contact a SANY dealer for the recommended engine Cooling system coolant coolant. Fluid Capacities Capacities Model Cooling... -
Page 111: Maintenance Schedule
(See page 5-20.) • Collect final drive oil sample (both). (See page 5-37.) After the First 50 Hours • Change the final drive oil. (See page 5-37.) • Initial change of the engine oil and filter. (See page 5-19.) SY60C Excavator OMM... -
Page 112: Every 6 Months Or 1000 Hours
Return the machine to • Check the starter. (See page 5-21.) operation. • Check the engine valve clearance. (Contact a SANY dealer for more information.) • Change the hydraulic oil. (See page 5-33.) • Change the engine coolant. (See page 5-22.) •... -
Page 113: Lubrication And Maintenance Charts
Boom pin Boom swing cylinder base end Swing gear Swing bearing Boom swing pin Grease Dozer blade linkage pins Dozer blade cylinder pins Boom swing cylinder rod end Boom cylinder pins Bucket linkage pins Bucket cylinder pins SY60C Excavator OMM 5-11... - Page 114 The charts indicate the service intervals of the lubrication, maintenance, and replacement. The following symbols indicate the type of service: • Maintenance/lubrication • Replace • Initial replacement on a new machine • Clean or drain as applicable. 5-12 SY60C Excavator OMM...
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Page 115: Doors, Fuel Filler Cap, And Hood
2. Turn the key from position (1) counterclockwise to position (2) to unlock. Pull on the latch (3) to open the access door. SY60C Excavator OMM 5-13... -
Page 116: Closing/Locking The Right Front Access Door
A 12V outlet is located in the right front compartment for powering an accessory light. 0002855 Figure 5-8 1. Insert the key into the key slot (2) and turn to the counterclockwise position to unlock the hood. 5-14 SY60C Excavator OMM... -
Page 117: Fuel Tank Filler Cap
2. Remove the fuel tank filler cap. 3. Inspect the fuel tank strainer (1) for torn strainer mesh (2). Replace a damaged or missing fuel strainer with a new one. 4. Install and lock the fuel tank filler cap. SY60C Excavator OMM 5-15... -
Page 118: Fuses
(4) while lifting up the adjacent corner of the 10 Amp A/C compressor cover. Repeat for the other three tabs to release the cover. 25 Amp Monitor controller 25 Amp Fuel pump 20 Amp Unused 15 Amp Unused 5-16 SY60C Excavator OMM... -
Page 119: Relay Circuits
MAINTENANCE Relay Circuits Contact your SANY dealer for troubleshooting electrical problems with the machine. Relay Amperage Circuit 12V/35 Amp Starting 12V/35 Amp Horn 12V/35 Amp Work lights 12V/35 Amp Cold weather starting 12V/35 Amp Monitor power down 12V/35 Amp Spare... -
Page 120: Maintenance Procedures
Check the hydraulic oil level and add as necessary. See “Check Hydraulic Oil Level” on page 4-8. Check the electrical wires and connectors for damage. See “Electrical Components Check” on page 4-9. Check the horn operation. See “Horn Function Check” on page 4-9. 5-18 SY60C Excavator OMM... -
Page 121: Change The Engine Oil And Filter
Collect Engine Oil Sample do so could result in damage to the environment. 1. Obtain an oil analysis sample kit from a SANY dealer. 2. Operate the machine until the engine oil is up to NOTE: For engine oil capacity see “Fluid Capacities” on normal operating temperature. -
Page 122: Check And Adjust The Fan Belt Tension
1. Prepare the machine for service. See “Maintenance Contact a SANY dealer for replacing a fan belt. Safety” on page 2-5. Check and Replace the Air Filters NOTICE! -
Page 123: Replace Air Filters
• Replace the primary air filter whenever the air filter may have reached the end of their service life and may restriction warning is displayed. need to be replaced. Contact a SANY dealer for • Replace the secondary air filter every 500 hours. additional information. -
Page 124: Engine Cooling System
2. Slowly loosen and remove the radiator cap (1). 0002899 Figure 5-26 NOTICE! Dispose of the engine coolant in accordance with all applicable environmental regulations. Failure to do so could result in damage to the environment. 5-22 SY60C Excavator OMM... -
Page 125: Inspect And Clean The Cooling Package
3. Look for signs of leaking coolant at hose connections and underneath the coolant pump. NOTE: Contact a SANY dealer for replacement of engine components. 0002957 Figure 5-27... -
Page 126: Climate Control System
(3) and the compressor belt pulley (2). The belt turn the tension adjuster (2) to achieve the correct must deflect (1) 0.20 in.–0.31 in. (5 mm–8 mm). belt tension. 3. Tighten the belt adjustment pulley locknut. 5-24 SY60C Excavator OMM... -
Page 127: Replace The Ventilation Filter
1. Prepare the machine for service. See “Maintenance ventilation filter (4). Safety” on page 2-5. NOTE: Always use SANY-approved air filters. NOTE: For fuel tank capacity see “Fluid Capacities” on 4. Remove and install a new ventilation air filter. page 5-8. -
Page 128: Replace The Secondary Fuel Filter
3. Remove the fuel filter with a filter wrench. • Never service the fuel system near an open flame NOTE: Always use SANY-approved fuel filters. or while smoking. 4. Clean the mounting base of the fuel filter and fill the •... -
Page 129: Batteries
Safety” on page 2-5. 9. Clean the filter housing with clean fuel. 2. Open the right front access door and turn the battery NOTE: Always use SANY-approved fuel filters. disconnect switch to OFF. See “Battery Disconnect Switch” on page 3-21. -
Page 130: Remove The Batteries
Connect the positive terminals first, the area immediately with fresh water and seek followed by the ground terminals. medical attention. Failure to follow these warnings could result in death or serious injury. 5-28 SY60C Excavator OMM... -
Page 131: Hydraulic System
Failure to follow this warning could result in death 6. Use the joystick control to lower the boom. or serious injury. 7. The boom should lower. NOTE: If there is no movement, contact a SANY dealer. SY60C Excavator OMM 5-29... -
Page 132: Replace The Hydraulic Tank Breather Filter Element
See “Check Hydraulic Oil Level” on page 4-8. 7. Install the hydraulic oil return filter cover. See “Replace the Hydraulic Oil Return Filter” on page 5-31. 8. Install the top access panel and intake cover. 0003008 Figure 5-42 5-30 SY60C Excavator OMM... -
Page 133: Replace The Hydraulic Oil Pilot Filter
MAINTENANCE NOTE: Always use SANY-approved breather filters. NOTE: Always use SANY-approved oil filters. 6. Install the new filter. Tighten the cover and cap 6. Install a new filter element, gasket, and O-ring. securely. 7. Install the filter bowl and tighten securely. -
Page 134: Clean And Replace The Hydraulic Oil Suction Strainer
Failure to do so could result in damage to the environment. NOTE: Always use SANY-approved oil filters. 7. Dispose of the used return filter and spring. Install a new return filter and spring. 8. Install a new O-ring for the return filter cover. Tighten the fasteners securely. -
Page 135: Collect Hydraulic Oil Sample
Relieve any pressure to prevent injury. Failure to follow these warnings could result in death or serious injury. 1. Obtain an oil analysis sample kit from a SANY dealer. 2. Operate the machine until the hydraulic oil is up to normal operating temperature. -
Page 136: Check The Hydraulic Hoses, Lines, And Connectors
NOTE: For hydraulic tank capacity see “Fluid Capacities” on page 5-8. 5. Place a suitable container under the drain plug (3). Remove the drain plug and allow the oil to drain. 6. Install the drain plug and the center lower access panel. 5-34 SY60C Excavator OMM... -
Page 137: Track Assembly
Remove gravel or mud buildup between the or remove the track adjuster. If this occurs, sprocket and the track before checking track contact a SANY dealer for further instructions. tension. • Pressurized grease inside the track adjuster may 1. Use the bucket as a support to lift the track on one cause serious injury if any component is side. -
Page 138: Decrease The Track Tension
7. If necessary, remove the fill plug (1) and add oil. 8. Install the oil level and fill plugs and tighten to 12.5 lb-ft (17 N•m). 9. Repeat this procedure on the other final drive. 5-36 SY60C Excavator OMM... -
Page 139: Change The Final Drive Oil
Wear safety goggles, gloves, and other personal protective equipment (PPE) to prevent injury. 1. Obtain an oil analysis sample kit from a SANY dealer. • The final drive oil may be under pressure. -
Page 140: Check The Final Drive Motor Mounting Fasteners
8. Replace any damaged or defective fasteners and tighten any loose fasteners.The sprocket mounting bolts are tightened to 117 lb-ft–144 lb-ft (158 N•m–196 N•m). NOTE: Contact a SANY dealer if any abnormalities are found. 0004526 Figure 5-2 3. Make sure all hoses are tightly connected and not leaking. -
Page 141: Lubrication
2. Using a grease gun, pump grease into the grease 0003021 fittings. Figure 5-5 3. Clean off all excess grease. 1. Remove the grease fitting cap (1) from the arm cylinder rod end pin grease fitting (2). SY60C Excavator OMM 5-39... -
Page 142: Boom-Arm Connecting Pin
1. Remove the grease fitting cap (1) from the arm cylinder base end pin grease fitting (2). 2. Grease the arm cylinder base end pin grease fitting. 3. Wipe excess grease from around the grease fitting. 5-40 SY60C Excavator OMM... -
Page 143: Swing Gear
2. Grease the dozer blade linkage pins grease fitting. the swing bearing seal. NOTE: Wipe excess grease from around the grease NOTE: Wipe excess grease from around the grease fitting. fittings. 3. Install the grease fitting cap. SY60C Excavator OMM 5-41... -
Page 144: Dozer Blade Cylinder End Pins
NOTE: Wipe excess grease from around the grease 2. Grease the boom swing cylinder rod end pin fitting. fitting. NOTE: Wipe excess grease from around the grease 3. Install the grease fitting cap. fitting. 3. Install the grease fitting cap. 5-42 SY60C Excavator OMM... -
Page 145: Bucket Linkage Pins
1. Remove the grease fitting caps (1) from the bucket cylinder rod end pin grease fittings (2). 2. Grease the bucket cylinder rod end pin grease fittings. NOTE: Wipe excess grease from around the grease fittings. 3. Install the grease fitting caps. SY60C Excavator OMM 5-43... -
Page 146: Cab
0002963 Figure 5-26 Raise the nut cap (1) at the end of the wiper arm, and check the nut (2). If the nut is loose, tighten it to 26 lb-ft–33 lb-ft. (35 N•m–40 N•m). 5-44 SY60C Excavator OMM... -
Page 147: Bucket
• The dimension of new bucket teeth is 5.90 in. Figure 5-30 (150 mm). 5. Install new bucket teeth (6) and roll pins (7) in the reverse order of removal. • The minimum service limit of bucket teeth is 2.95 in. (75 mm). SY60C Excavator OMM 5-45... -
Page 148: Remove And Install The Bucket
0002354 Figure 5-32 3. Remove the bucket pin hardware and bucket pins (1 and 2) and remove the bucket (3) from the arm (4) and linkage (5). 5-46 SY60C Excavator OMM... -
Page 149: Specifications
Lift Chart: Blade Up ............. 6-6 SY60C Excavator OMM... -
Page 150: Machine Dimensions
8 ft. 8 in. (2645 mm) Standard track width 1 ft. 4 in. (400 mm) Minimum ground clearance 1 ft. 1 in. (330 mm) Track gauge 5 ft. 3 in. (1600 mm) Transport width 6 ft. 7 in. (2005 mm) SY60C Excavator OMM... -
Page 151: Working Range
Maximum dozer lowering depth 1 ft. 2.88 in. (380 mm) Maximum reach at ground level 20 ft. 8.76 in. (6.32 m) Maximum vertical wall digging depth 10 ft. 5.16 in. (3.18 m) Maximum digging depth 13 ft. (3.95 m) SY60C Excavator OMM... -
Page 152: Technical Specifications
Carrier rollers (per side) Bucket capacity 7.41 ft. (0.21 m Blade width and height 78.7 in. x 13.4 in. (2.0 m x 0.34 m) Bucket breakout force (ISO) 10,116 lb-ft (45.0 kN) Arm digging force (ISO) 7419 lb-ft (33.0 kN) SY60C Excavator OMM... -
Page 153: Lift Chart: Blade Down
* Indicates load limited by hydraulic lifting capacity. NOTE: These capacities only apply to the machine as originally manufactured and normally equipped by SANY. Lift capacities do not include a bucket and are in compliance with ISO 10567:2007 NOTE: Least stable position is over the side. -
Page 154: Lift Chart: Blade Up
NOTE: These capacities only apply to the machine as originally manufactured and normally equipped by SANY. Lift capacities do not include a bucket and are in compliance with ISO 10567:2007 NOTE: Least stable position is over the side. NOTE: The load point is the centerline of the bucket pivot mounting pin on the arm. -
Page 155: Optional Equipment
Remove Optional Equipment ............7-4 SY60C Excavator OMM... -
Page 156: Optional Equipment Selection
OPTIONAL EQUIPMENT Optional Equipment Selection Operation Precautions Consult a SANY dealer before installing any optional NOTICE! equipment to the machine. Depending on the type of optional equipment selected, protective structures (such The following precautions must be strictly as front guards or top guards) may need to be installed observed when selecting, installing, and on the machine. -
Page 157: Install Optional Equipment
3. Place a suitably sized container under the hydraulic connection to catch any residual hydraulic oil. 4. Remove the line nut (1) and plug (2) from the hydraulic line. NOTE: Right side shown. Repeat for the left side. SY60C Excavator OMM... -
Page 158: Remove Optional Equipment
Hydraulic Oil Level” on page 5-29. could result in damage to the environment. 3. Place a suitably sized container under the hydraulic connection to catch any residual hydraulic oil. 4. Disconnect the optional equipment hydraulic lines in accordance with the manufacturer’s instructions. SY60C Excavator OMM... - Page 159 Page Intentionally Blank...
- Page 160 318 Cooper Circle Peachtree City, Georgia 30269 Fax: 770 632 7820 Sales E-mail: sales@sanyamerica.com Service E-mail: service@sanyamerica.com Service Hotline: 470 552 SANY (7269) s anya m er i ca. com service@sanyamerica.com SANY Part Number SSY005078669...
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