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OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
Tokyo2300 Welding Machine
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Summary of Contents for Vector Welding Tokyo2300

  • Page 1 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Tokyo2300 Welding Machine Register now and benefit! Jetzt Registrieren und Profitieren! www.smart-iwm.com...
  • Page 2 • Observe accident prevention regulations! • Observe all local regulations! VECTOR welding equipment can be used on nearly all weld able metals. It is particularly • Confirm with a signature where appropriate. suitable when quality welds are extremely important. Private gardening - motorcycles,...
  • Page 3: Arc Welding Damage

    DC PULSE SERIES EQUIPMENT Safety instructions Safety instructions WARNING 1.1 Arc welding damage--------------------------------------------------------------01-04 1.2 Effects of low frequency electric and magnetic fields----------------------- 04-04 PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING 1.3 Symbol chart------------------------------------------------------------------------ 05-05 YOUR DOCTOR.
  • Page 4 DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Safety instructions Safety instructions 6. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. 7. Do not weld on closed containers such as tanks or drums. ARC RAYS can burn eyes and skin, WARNING 8.
  • Page 5: Symbol Chart

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Safety instructions Safety instructions 1.3 Symbol Chart Note that only some of these symbols will appear on your model. WARNING MOVING PARTS can cause injury. Moving parts, such as fans, rotors, and belts can cut fingers and hands and catch loose clothing.
  • Page 6: Brief Introduction

    To k y o 2 3 0 0 – s e r i e s w e l d i n g m a c h i n e s i s s u i t a b l e f o r a l l p o s i t i o n s w e l d i n g f o r The parameters of Tokyo2300 on the front panel all can be adjusted continuously and...
  • Page 7: Volt- Ampere Characteristic

    NOTE Note 1: The Effective Input Current should be used for the determination of cable size & supply requirements. Tokyo2300 welding machine has an Note 2: Generator Requirements at the Maximum Output Duty Cycle. excellent volt-ampere characteristic, whose graph is shown as the following Note 3: Motor start fuses or thermal circuit breakers are recommended for this application.
  • Page 8: Layout For The Panel

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Operation Operation Behind 3.1 Layout For The Panel Front...
  • Page 9 DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Operation Operation 1. Digital Ammeter / Parameter meter Anti-stick prevents the electrode from annealing. Antistick If the electrode sticks in spite of the arcrorce device, the The digital Ammeter is used to display the actual output current of the power source. It is m a c h i n e a u t o m a t i c a l l y s w i t c h e s o v e r t o t h e m i n i m u m also used to display Parameters in Programming Mode.
  • Page 10 DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Operation Operation 13. Process Selection Button 18. Shielding Gas Outlet The process selection control is used to select the desired welding mode. Two modes The Shielding Gas Outlet located on the front panel is a fast connection of a suitable TIG Torch.
  • Page 11: Control Panel

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Operation Operation 7.End current 3.2 Control Panel Setting ranges 10A-170A This parameter operates in (4T) TIG modes only and is used to set the finish current for TIG. The end Current remains ON until the torch trigger switch is released after it has been depressed.
  • Page 12: Set-Up For Lift Tig (Gtaw) Welding

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Operation Operation 4. Slowly open the Argon Cylinder Valve to the fully open position. 5. Connect the work lead clamp to your work piece. 6. The tungsten must be ground to a blunt point (similar to a pencil) in order to achieve power supply optimum welding results.
  • Page 13: Operation Environment

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Welding technique Operation 4.1 TIG Basic Welding Technique 3.5 Operation Environment Gas Tungsten Arc Welding (GTAW) or TIG (Tungsten Inert Gas) as it is commonly referred Height above sea level is below 1000m. to, is a welding process in which fusion is produced by an electric arc that is established ◆...
  • Page 14: Tig Parameters Matching

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Welding technique Welding technique The relation of welding area color & protect effect of Ti-alloy TIG of stainless steel(single run welding) Welding area color bright argent orange-yellow blue-purple caesious white powder tungsten welding welding Argon gas...
  • Page 15: Mma Basic Welding Technique

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Welding technique Welding technique Parameters of AC TIG(MMA) for Aluinum and its alloy Tungsten Welding Gas nozzle Steet Pre-heat wire eletrode Argon flow Welding diameter thickness Temper Remark diameter diameter rate/L•min- Flat Position, Horizontal Position, Horizontal-Vertical Flat Position,...
  • Page 16: Troubleshooting

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Troubleshooting Troubleshooting 5.1 Troubleshooting Troubles Reasons Solution Wait a few minutes, the machine If the overheat indicator is on can be operated normal No no-load ◆Before arc welding machines are dispatched from the factory, they have already been Check and repair voltage output The main circuit is broken...
  • Page 17: Maintenance

    DC PULSE SERIES EQUIPMENT DC PULSE SERIES EQUIPMENT Maintenance Troubleshooting Solution 6.1 Maintenance Troubles Reasons Checking if the electorde stick to Separate the electrode and the work piece that the anti-stick In order to guarantee that arc welding machine works high-efficiently and in safety,it must The welding work piece function is on...

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