Related Manuals for Vector Welding Berlin2400
Summary of Contents for Vector Welding Berlin2400
- Page 1 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Berlin2400 Welding Machine Register now and benefit! Jetzt Registrieren und Profitieren! www.smart-iwm.com...
- Page 2 • Observe accident prevention regulations! • Observe all local regulations! VECTOR welding equipment can be used on nearly all weld able metals. It is particularly • Confirm with a signature where appropriate. suitable when quality welds are extremely important. Private gardening - motorcycles,...
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Page 3: Table Of Contents
AC/DC WIG SERIES EQUIPMENT Safety instructions Safety instructions WARNING 1.1 Arc welding damage--------------------------------------------------------------01-04 1.2 Effects of low frequency electric and magnetic fields----------------------- 04-04 PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING 1.3 Symbol chart------------------------------------------------------------------------ 05-05 YOUR DOCTOR. -
Page 4: Safety Instructions Warning
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Safety instructions Safety instructions 6. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. 7. Do not weld on closed containers such as tanks or drums. ARC RAYS can burn eyes and skin, WARNING 8. -
Page 5: Effects Of Low Frequency Electric And Magnetic Fields
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Safety instructions Safety instructions 1.3 Symbol Chart Note that only some of these symbols will appear on your model. WARNING MOVING PARTS can cause injury. Moving parts, such as fans, rotors, and belts can cut fingers and hands and catch loose clothing. -
Page 6: Summary
2.2 Working Principle Nominal Supply Frequency 50/60Hz The working principle of Berlin2400 welding machines is shown as the following figure. Welding Current Range (MMA Mode) 10 - 170A Single-phase 230V work frequency AC is rectified into DC (about 312 V), then is converted... -
Page 7: Duty Cycle
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Summary Operation NOTE 3.1 Layout For The Panel Note 1: The Effective Input Current should be used for the determination of cable size & supply requirements. Front Note 2: Generator Requirements at the Maximum Output Duty Cycle. Note 3: Motor start fuses or thermal circuit breakers are recommended for this application. - Page 8 AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Operation Operation 1. Digital Ammeter / Parameter meter Behind The digital Ammeter is used to display the actual output current of the power source. It is also used to display Parameters in Programming Mode. Depending on the Programming Parameter selected, the status indictor adjacent to the Ammeter will illuminate to show the units of the programming parameter.
- Page 9 AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Operation Operation 8. Frequency Indicator (Hz) 12. Process Selection Button Frequency indicator, when the setting programm in pulse frequency ,this indicator will The process selection control is used to select the desired welding mode. Three modes are available, MMA (Stick),GTAW (TIG) and CUT modes.
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Page 10: Control Panel
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Operation Operation 18. Shielding Gas Outlet 3.Up Slope The Shielding Gas Outlet located on the front panel is a fast connection of a suitable Setting ranges :0.1S-10S (0.1S increments) TIG Torch. This parameter operates in (2T and 4T) TIG modes only and is used to set the time for the weld current to ramp up, after the torch trigger switch has been pressed then released, 19. -
Page 11: Setup For Stick (Mma) Welding
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Operation Operation The following set up is known as Straight Polarity or DC electrode positive. This is 3.3 Setup For STICK (MMA) Welding commonly used for DC LIFT TIG welding on most materials such as steel and stainless steel. -
Page 12: Operation Environment
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Operation Operation 2. Check on receiving the unit that there are no defective parts or parts damaged during transportation. CAUTION 3. Set your unit up in an area which is adequately ventilated and make sure that the air vents During cutting the speed of the torch movement should be in accordance with the are not obstructed. -
Page 13: Welding Technique
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Welding technique Welding technique ◆ In case closing the power switch, no-load voltage may be exported.Do not touch 4.2 Joint froms in TIG the output electrode with any part of your body. ◆... -
Page 14: Mma Basic Welding Technique
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Welding technique Welding technique Tungsten Electrode Parameters of AC TIG(MMA) for Aluinum and its alloy Tungsten Sharpened of Background Tungsten Welding Gas nozzle Angle of Cone(º) Steet Pre-heat the Electrode Electrode wire Argon flow Current/a eletrode... -
Page 15: Troubleshooting
AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Welding technique Troubleshooting 5.1 Troubleshooting ◆Before arc welding machines are dispatched from the factory, they have already been debugged accurately. So forbid anyone who is not authorized by us to do any change to Vertical Position, Vertical Position, the equipment! - Page 16 AC/DC WIG SERIES EQUIPMENT AC/DC WIG SERIES EQUIPMENT Troubleshooting Troubleshooting Solution Solution Nr. Troubles Reasons Nr. Troubles Reasons The welding cable is not connected Connect the welding cable to The welding current is adjusted Increase the welding current with the two output if the welder the welder's output too low The welding cable is damaged...
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Page 17: Maintenance
AC/DC WIG SERIES EQUIPMENT Maintenance 6.1 Maintenance In order to guarantee that arc welding machine works high-efficiently and in safety,it must be maintained regularly.Let customers understand the maintenance methods and means of arc welding machine more, enable customers to carry on simple examination and safeguarding by oneself,try one’s best to reduce the fault rate and repair times of arc welding machine, so as to lengthen service life of arc welding machine.Maintenance items in detail are in the following table.