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Summary of Contents for Vector Welding Newyork2500
- Page 1 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Newyork2500 Welding Machine Register now and benefit! Jetzt Registrieren und Profitieren! www.smart-iwm.com...
- Page 2 • Observe accident prevention regulations! • Observe all local regulations! VECTOR welding equipment can be used on nearly all weld able metals. It is particularly • Confirm with a signature where appropriate. suitable when quality welds are extremely important. Private gardening - motorcycles,...
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Page 3: Table Of Contents
AC/DC PLASMA SERIES EQUIPMENT Safety instructions Safety instructions WARNING 1.1 Arc welding damage--------------------------------------------------------------01-04 1.2 Effects of low frequency electric and magnetic fields----------------------- 04-04 PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING 1.3 Symbol chart------------------------------------------------------------------------ 05-05 YOUR DOCTOR. -
Page 4: Safety Instructions Warning
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Safety instructions Safety instructions 6. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. 7. Do not weld on closed containers such as tanks or drums. ARC RAYS can burn eyes and skin, WARNING 8. -
Page 5: Effects Of Low Frequency Electric And Magnetic Fields
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Safety instructions Safety instructions 1.3 Symbol Chart Note that only some of these symbols will appear on your model. WARNING MOVING PARTS can cause injury. Moving parts, such as fans, rotors, and belts can cut fingers and hands and catch loose clothing. -
Page 6: Summary
2.2 Working Principle Nominal Supply Frequency 50/60Hz The working principle of Newyork2500 welding machines is shown as the following figure. Welding Current Range (MMA Mode) 10 - 170A Single-phase 230V work frequency AC is rectified into DC (about 312 V), then is converted... -
Page 7: Duty Cycle
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Summary Operation NOTE 3.1 Layout For The Panel Note 1: The Effective Input Current should be used for the determination of cable size & supply requirements. Front Note 2: Generator Requirements at the Maximum Output Duty Cycle. Note 3: Motor start fuses or thermal circuit breakers are recommended for this application. - Page 8 AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Operation Operation 1. Digital Ammeter / Parameter meter Behind The digital Ammeter is used to display the actual output current of the power source. It is also used to display Parameters in Programming Mode. Depending on the Programming Parameter selected, the status indictor adjacent to the Ammeter will illuminate to show the units of the programming parameter.
- Page 9 AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Operation Operation 9. Frequency Indicator (Hz) 13. Process Selection Button The process selection control is used to select the desired welding mode. Three Frequency indicator, when the setting programm in pulse frequency ,this indicator will modes are available, MMA (Stick),GTAW (TIG) and CUT modes.
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Page 10: Control Panel
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Operation Operation 19. 5 Pin Control Socket 3.Up Slope The 5 pin receptacle is used to connect a trigger switch or remote control to the welding Setting ranges :0.1S-10S (0.1S increments) Power Source circuitry: This parameter operates in (2T and 4T) TIG modes only and is used to set the time for the To make connections, align keyway, insert plug, and rotate threaded collar fully clockwise. -
Page 11: Setup For Stick (Mma) Welding
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Operation Operation 11. AC Frequency Setting ranges 50HZ-200HZ This parameter operates in AC TIG mode only and is used to set the frequency for the AC weld current. Wider bead and cleaning action Narrower bead, with no visible cleaning AC Frequency control Controls the width of the arc cone. -
Page 12: Set-Up For Lift Tig (Gtaw) Welding
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Operation Operation 3.5 Setup For Cutting 3.4 Set-up For LIFT TIG (GTAW) Welding In order for the unit to function correctly, it must be installed properly. Follow the procedure Before any welding is to begin, be sure to wear all given below for correct installation: appropriate and recommended safety equipment. -
Page 13: Operation Environment
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Welding technique Operation 3.7 Operation Notices CAUTION ◆ Read safty instruction and Chapter 1 carefully before attempting to use this Av o i d u n n e c e s s a r y l i g h t i n g o f t h e p i l o t a r c t o p r e v e n t e x c e s s i v e equipment. -
Page 14: Joint Froms In Tig
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Welding technique Welding technique Tungsten Electrode 4.2 Joint froms in TIG Tungsten Sharpened of Background Angle of Cone(º) Electrode the Electrode Current/a Diameter/mm Diameter/mm 0.125 2~15 0.25 5~30 8~50 a butt joint b lap joint c coner joint d T joint... -
Page 15: Mma Basic Welding Technique
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Welding technique Welding technique Parameters of AC TIG(MMA) for Aluinum and its alloy Tungsten Welding Gas nozzle Steet Pre-heat wire eletrode Argon flow Welding diameter thickness Temper Remark diameter diameter rate/L•min- current/A -ature/ºC Vertical Position, Vertical Position,... -
Page 16: Troubleshooting
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Troubleshooting Troubleshooting Solution 5.1 Troubleshooting Nr. Troubles Reasons The welding cable is not connected Connect the welding cable to with the two output if the welder the welder's output ◆Before arc welding machines are dispatched from the factory, they have already been debugged accurately. -
Page 17: Maintenance
AC/DC PLASMA SERIES EQUIPMENT AC/DC PLASMA SERIES EQUIPMENT Maintenance Troubleshooting Solution Nr. Troubles Reasons 6.1 Maintenance The welding The min value displayed isn't Adjust potentiometer Imin on current displayed In order to guarantee that arc welding machine works high-efficiently and in safety,it must accordant with the actual value the control board isn't accordant...
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