Summary of Contents for Nielsen CT2880
- Page 1 TYRE CHANGER CT2880 ORIGINAI MANUAL SAVE THESE INSTRUCTIONS FOR REFERENCE Cannon Tools Limited Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.UNITED KINGDOM...
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Page 2: Ec Declaration Of Conformity
EC Directive based on its design and type, as brought into circulation by In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity. Product description: TYRE CHANGER Model: CT2880 Applicable EC Directives: EC Machinery Directive 2006/42/EC... -
Page 3: Specification
1. SPECIFICATION Motor Power: 1.1kw (approx) Power Supply: 230V / 50Hz Max. Wheel Diameter: 45" (1140mm) Max. Wheel Width: 14" ( 355mm) Rim Clamping Form Outside: 12" - 23"( 300 - 580mm) Rim Clamping Form Inside : 14" - 26"( 355 - 660mm) Operating Pressure: 8-10 bar (approx) Bead-Breaker Force: 2500kg Noise Level: <70dB... - Page 4 anyway) for an application it is not designed for.Select the machine appropriate for the size of the job.Overloading the machine will result in its failure and user injury: This covers the use of accessories. Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can become entangled in moving machinery:This can also result in parts of body being pulled into the machine.
- Page 5 SPECIFIC SAFETY INSTRUCTIONS FOR TYRE CHANGER USE . Make sure this machine is used on a dry, flat, level, oil/grease free, concrete surface capable of supporting the weight of the tyre changer, any additional tools, equipment and wheel tyre combination. .
- Page 6 3. TECHINAL DESCRIPTION Fig.1 No Item No Item No. Item No Item Bead breaker Clamping cylinder Tilting pedal Return spring shovel assembly Bead breaker Jaw flex pedal Locking handle T Barometer Mount/demount Bead breaker pedal I Hanger Frame head Turntable control column base Turntable...
- Page 7 4. UNPACKING Carefully remove the product from the packaging and examine it for any sign of damage that may have happened during shipping. Lay the contents out and check them against the parts shown below. If any part is damaged or missing; please contact the seller and do not attempt to use the product.
- Page 8 1. Install return spring As Fig.5, Remove screw M10*30 H with Allen key, take out B and return spring Fig.5 A. Install column E as direction marked, install return spring A and B, fasten H. NOTE：Pay special attention the direction of mounting head F.
- Page 9 3. Install Hanger • As fig.8 Insert the two heads into two φ5 Fig.8 Holes in the right side of column, make sure R heads, hook is upward. • Install side cover A and cover D, fasten With screws as Fig. 6 Fig.9 4.
- Page 10 NOTE：The tire changer is not equipped with overload protection. Please connect power according to the electric diagram included in the User’s manual. Otherwise, the manufacturer will not be responsible for any accidents. • Operation test: after power connected, press pedal D (Fig.11), turntable will turn clockwise. This test is very important.
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Page 11: Operation
6. OPERATION NOTE：Do not operate the machine before having completing training and qualified for operating the tire changer. Use appropriate equipment, tools and personal protective equipment, such as eye-glasses, ear-plugs and working boots, when operating the tire changer. Make sure that the power, air sources and the oil level in the oil cup are in accordance with the requirements. - Page 12 • Repeat the above steps on other part of the tire to get the tire separated thoroughly from the rim. • Bead breaker can be adjustable for different width tire, pull out handle Z and let the moveable part go to its right position, then insert handle Z back. NOTE：When using the bead breaking arm, do not put arms and hands between the tire and the Fig.15...
- Page 13 of rim to avoid mounting head scratch rim • Insert lever into wheel near mounting head (Fig. 20). • Press lever as Fig. 20-2 and press wheel as fig. 20-1, until upper edge of wheel as Fig. 21, press lever slowly, until upper edge of wheel hang on the mounting head. Note: If there is inner tube inside, keep the position of air inlet valve and mounting head at distance of 10cm.
- Page 14 • If there is tube in the tire, remove it. • Lift wheel, make the bottom edge of wheel onto mounting head as Fig. 23. • Press pedal D until bottom edge of wheel fall off. • Depress pedal A, tilt column, take off wheel, and finish demounting.
- Page 15 • If a tube needs to be installed in the tire, check first for the possible damages. Round it onto the rim. Make sure to keep the tube in the right position throughout the mounting process. • To install the upper tire bead, place the tire well and readjust position of the tire bead (same as mount of the lower tire bead in Fig.26-B.
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Page 16: Troubleshooting
Danger！Danger of explosion！ The safety procedures should be closely followed. Review and abide by the following instructions. Otherwise serious injury or death can be resulted. The manufacturer shall not be held responsible for any possible accident when the safety procedures are not followed. ◆Carefully check the dimensions of rim and tire to see if they match each other. -
Page 17: Maintenance
8. MAINTENANCE Note: Only the specialized technician can do the maintenance. Before any maintenance is performed, disconnect the power and keep the plug within the sight of the maintenance personnel. and shut off compressed air, push the air valve switch to “Off” position and depress pedal 16 for 3 or 4 times to bleed the residual compressed air in the machine. -
Page 18: Explanation Of Symbols
9. STORING AND SCRAPPING Storing When the equipment needs to be stored for a long time: • Disconnect the power and compressed air. • Lubricate all the parts: slide block and groove. • Empty all the oil/liquid cups. • Cover the equipment with plastic shield. Scrapping When the equipment can no longer be used, disconnect the power and compressed air and dispose in accordance with the local regulations. -
Page 19: Spare Parts List
12. SPARE PARTS LIST Code Description Code Description 2065618 Parts of Column & Arm (Fig. 31) 2065619 Column 2065643 Rubber block plate 3005009 Union IPL 4-01 6000191 Screw M8*30 6000120 Screw M6*30 2065668 Tilting cylinder 2065640 Screw M10*25 2039701 cylinder rear cover 6000123 Screw M10 6000148... - Page 20 2064803 Column 2039201 Locking cylinder 3005188 Washer 2021201 Cylinder cover 2052501 Washer 3005191 O seal φ34*10*5 6000184 Washer 3004101 Cylinder M10*25 3005275 Rubber block 2065661 Parts of Turning Table Assembly（Fig.32） 2064878 Turn Table 2064880 Slide support 6000129 Screw M16*40 2017801 Complete cylinder 2065256 Gland...
- Page 21 2064938 Parts of Gearbox Assembly (Fig. 33) 2064938 Complete 6000148 Screw gearbox 3000801 Oil ruler 2064158 Oil seal cover 3000901 Oil ruler casing 3004501 O seal 35*3.1 6000121 Screw M8x30 6000168 Bearing 30205 2009201 Upper cover 2009601 Worm screw 6000166 Bearing 6010 6000337 Key 6*6*20...
- Page 22 6000184 Screw M10*25 4004387 F.R.L. 2037401 Washer 3005026 Union φ38*10*4 2065540 3005010 Union IPL 8-02 6000182 Screw M10*20 4000901 Union 6000123 Screw M10 3005006 Union IPC8-01 3005272 cover 4004388 Pedal valve 6000348 Screw M6*10 2061401 Pedal valve support 6000187 Screw M10*55 2064896 Pedal Assembly (Fig.
- Page 23 6000391 Screw M18*1.5 3003401 Y seal Ф20*30*7 6000178 Retainer ring 30 6000439 Washer Ф18 2011601 2067403 Piston 2065662 Breaker Arm Assembly (Fig. 36) 2038401 Spring 6000318 Screw M16 6000136 Washer 3000701 Handle cover 16*30*2 2064378 2065652 Shovel Screw M16*110 2065654 3005134 Shovel cover 2065663...
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Page 24: Exploded Drawings
13. EXPLODED DRAWINGS Column assembly Fig.31... - Page 25 Turntable assembly Fig.32...
- Page 26 Gearbox & motor assembly Fig.33...
- Page 27 Body assembly Fig.34...
- Page 28 Pedal Assembly Fig.35...
- Page 29 Bead Breaker Cylinder & Breaker Arm Assembly Fig.36...
- Page 30 Quick inflating system(Optional) Assemble Fig.37...
- Page 31 Appendix 1 Electrical Diagram Fig.38...
- Page 32 Appendix 2 Air Passage Diagram Fig.39 1． Filter unit FR+L 5． Tilting cylinder 9． Pressure valve 2． Inflation gun 6． Clamping cylinder 10． Rotating valve assembly 3． Five-way valve 7．Locking cylinder 11． Foot valve 4． Bead breaker cylinder 8． Locking switch Cannon Tools Limited Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.UNITED KINGDOM Made in China...