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DR
1/2 TON VERSA TRAILER™
SAFETY & OPERATING INSTRUCTIONS
Serial No.
Order No.
Read and understand this manual and all instructions before assembling and operating the DR 1/2 TON VERSA TRAILER.
Original Language
DR Power Equipment
Toll-free phone: 1-800-DR-OWNER (376-9637)
Fax: 1-802-877-1213
Website: www.DRpower.com
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Summary of Contents for DR 1/2 TON VERSA TRAILER
- Page 1 1/2 TON VERSA TRAILER™ SAFETY & OPERATING INSTRUCTIONS DR Power Equipment Toll-free phone: 1-800-DR-OWNER (376-9637) Serial No. Original Language Fax: 1-802-877-1213 Order No. Website: www.DRpower.com Read and understand this manual and all instructions before assembling and operating the DR 1/2 TON VERSA TRAILER.
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Page 2: Table Of Contents
Trailer or property. TIP: This is a helpful hint to guide you in getting the most out of your DR 1/2 TON VERSA TRAILER. NOTE: This information may be helpful to you in using your DR 1/2 TON VERSA TRAILER. -
Page 3: Chapter 1: General Safety Rules
Labels Your DR 1/2 TON VERSA TRAILER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information Labels that appear on the unit. Take a moment to study them and make a note of their location on your DR 1/2 TON VERSA TRAILER as you set up and before use of your Trailer. - Page 4 Never overload the Trailer. Personal injury or damage to the Trailer could result. • While using the DR 1/2 TON VERSA TRAILER, don't hurry or take things for granted. When in doubt, stop the Tow Vehicle and take the time to look things over.
- Page 5 Tow Vehicle and Trailer. • Make sure the DR 1/2 TON VERSA TRAILER is not overloaded and that the load is properly distributed front to back and side to side and properly secured. The Trailer’s maximum towing capacity is 1000 pounds.
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Page 6: Chapter 2: Assembling The Dr 1/2 Ton Versa Trailer
Chapter 2: Assembling the DR 1/2 TON VERSA TRAILER It may be helpful to familiarize yourself with the features of your DR 1/2 TON VERSA TRAILER as shown in Figure 1 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com. - Page 7 Unpacking the DR 1/2 TON VERSA TRAILER Due to the weight of the components of the DR 1/2 TON VERSA TRAILER, we strongly recommend that you have the help of at least one other person in unpacking and assembling your new Trailer.
- Page 8 (2) Safety Snap Pin, 30275 Dump Bed Pin, 30258 Hitch Clip Pin, 16003 (2) M10-1.5 x 40mm Bolt, 30388 (2) M10-1.5 Nut, 30359 (2) Reflector, 30285 (2) M6-1 Lock Nut, 30286 Wheel Stud, 29960 Figure 3 ® 1/2 TON VERSA TRAILER...
- Page 9 Assembling the DR 1/2 TON VERSA TRAILER Tools Needed: • Utility Knife • Protective Goggles or Safety Glasses • Gloves • 10mm, 16mm and 24mm Sockets • 1/2" Drive 5" Socket Extension • (2) Adjustable Wrench • 17mm Wrench • 1/2" Drive Torque Wrench •...
- Page 10 Axle against the Boss using a 17mm Wrench. Keyway Key Slot Jam Nut Axle Bracket Retaining Bolt Figure 9 Figure 11 Bolt w/Jam Nut Flat Washer Lock Washer Axle Bolt Bosses Figure 10 Figure 12 ® 1/2 TON VERSA TRAILER...
- Page 11 11. Install the Wheel with the Valve Stem on the outside of the Wheel. Install the four Lug Nuts with the tapered end facing inward (Figure 13). Tighten the Lug Nuts using a 5" Socket Extension and a 21mm Socket. The Lug Nuts will be torqued later with the Wheels on the ground.
- Page 12 20. Torque the Lug Nuts on each Wheel to 70-80 ft-lbs using a Torque Wrench, a 5" Extension and a 21mm Socket. Hinge Bracket(s) 21. Check and adjust the Tire Pressures to 25-28 PSI prior to use. Figure 17 Figure 18 Reflector Lights Figure 19 Figure 20 ® 1/2 TON VERSA TRAILER...
- Page 13 Lever Down to Chapter 4: “Maintaining the DR 1/2 TON VERSA TRAILER”. Lock on Ball 23. CONGRATULATIONS! Your DR 1/2 TON VERSA TRAILER is now ready to use! See the next Chapter for operating suggestions and tips. Optional Wall Extenders Safety Snap Pin 1.
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Page 14: Chapter 3: Operating The Dr 1/2 Ton Versa Trailer
Chapter 3: Operating the DR 1/2 TON VERSA TRAILER This chapter covers the basic operation procedures for your new DR 1/2 TON VERSA TRAILER. It may be helpful to better familiarize yourself with the features of your Trailer by reviewing Figure 1 in Chapter 2 before beginning the steps outlined in this chapter. - Page 15 Using the Dump Bed • Never stand in, or under the Bed when dumping material from the Bed • Never place anything under the raised bed and always ensure that no other adults, children, or pets are near, or around the Bed when lowering it back into place.
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Page 16: Chapter 4: Maintaining The Dr 1/2 Ton Versa Trailer
Chapter 4: Maintaining the DR 1/2 TON VERSA TRAILER Regular maintenance is the way to ensure the best performance and long life of your Trailer. Please refer to this manual for maintenance procedures. Regular Maintenance Checklist • Before inspecting, or performing any Maintenance make sure the Tow Vehicle is properly Parked on Level Ground and the Wheels of the Trailer are chocked. - Page 17 Greasing the Tow Ball, Tow Hitch, and Grease Fittings Your DR 1/2 TON VERSA TRAILER'S Wheel Bearings were greased at the Factory. Prior to using your Trailer for the first time, you need to lubricate the Swivel of the Tow Hitch, the Tow Hitch Coupler, and the 2" Ball you will be using. You should also periodically lubricate the Tow Hitch Swivel, Tow Hitch Coupler, and 2"...
- Page 18 2. Remove the Tailgates and make sure the Dump Pin is correctly inserted and the Hitch Clip installed. 3. Using the Tow Bar, flip the Trailer over onto its top (Figure 31). 4. Remove the Lug Nuts and the Wheel. Figure 31 ® 1/2 TON VERSA TRAILER...
- Page 19 5. Using a Hammer and Flathead Screwdriver, tap the Blade of the Screwdriver into the groove between the Hub and Dust Cap all the way around the Dust Cap with a twisting action of the Screwdriver until the Dust Cap can be removed (Figure 32). 6.
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Page 20: Chapter 5: Troubleshooting
YMPTOM OSSIBLE AUSE Trailer binds when ⇒ Grease and adjust the Tow Hitch (see Chapter 4: Maintaining the DR 1/2 TON VERSA TRAILER). turning. Bed does not sit on the ⇒ Be sure the Bed is centered. Frame when lowered. - Page 21 NOTES: CONTACT US AT www.DRpower.com...
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Page 22: Chapter 6: Parts Lists And Schematic Diagrams
Chapter 6: Parts Lists and Schematic Diagrams Parts List – DR 1/2 TON VERSA TRAILER Dump Bed Assembly NOTE: Part numbers listed are available through DR Power Equipment. Ref# Part# Description 30290 5ft Dump Bed w/Labels 30285 Reflector 30353 Front Tailgate... - Page 23 Schematic – DR 1/2 TON VERSA TRAILER Dump Bed Assembly 120424 CONTACT US AT www.DRpower.com...
- Page 24 Parts List – DR 1/2 TON VERSA TRAILER Tailgate and Axle Assembly NOTE: Part numbers listed are available through DR Power Equipment. Ref# Part# Description 30287 Tab Stop, Tailgate 29982 Long Hinge, Tailgate 29983 Short Hinge, Tailgate 29981 Latch, Tailgate 23494 DR Logo Label, 6"...
- Page 25 Schematic – DR 1/2 TON VERSA TRAILER Tailgate and Axle Assembly 120504 CONTACT US AT www.DRpower.com...
- Page 26 Parts List – DR 1/2 TON VERSA TRAILER Tow Bar and Tow Hitch Assembly NOTE: Part numbers listed are available through DR Power Equipment. Ref# Part# Description 30372 Tow Bar w/Label 30386 Tow Hitch Subassembly 30387 Swivel Hitch 27724 Ball Coupler, 2"...
- Page 27 Schematic – DR 1/2 TON VERSA TRAILER Tow Bar and Tow Hitch Assembly 120424 CONTACT US AT www.DRpower.com...
- Page 28 • If possible, store the DR 1/2 TON VERSA TRAILER in a dry, protected place. If it is necessary to store the Trailer outside, cover the Trailer with a suitable protective cover that does not retain moisture. Do not use plastic as this material cannot breathe;...