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ACDEU
OM‐06190‐01
August 29, 2008
Rev. B 10‐24‐12
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUPER T SERIES PUMP
MODEL
T6A65S‐F4L
THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO
www.grpumps.com
D
GORMAN‐RUPP OF CANADA LIMITED
ST. THOMAS, ONTARIO, CANADA
Printed in U.S.A.
e
2008 The Gorman‐Rupp Company
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Summary of Contents for GORMAN-RUPP PUMPS T6A65S-F4L
- Page 1 ACDEU OM‐06190‐01 August 29, 2008 Rev. B 10‐24‐12 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIES PUMP MODEL T6A65S‐F4L THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO www.grpumps.com GORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. 2008 The Gorman‐Rupp Company...
- Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐... - Page 4 TABLE OF CONTENTS (continued) Horn Delay ............PAGE C - 5 OPERATION .
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Page 5: Introduction
SUPER T SERIES OM-06190 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. The following are used to alert maintenance per Read this manual carefully to learn how to safely sonnel to procedures which require special atten install and operate your pump. Failure to do so tion, to those which could damage equipment, and could result in personal injury or damage to the to those which could be dangerous to personnel:... -
Page 6: Safety - Section A
SUPER T SERIES OM-06190 SAFETY ‐ SECTION A This information applies to Super T Se during automatic operation. Disconnect ries engine driven pumps. Refer to the the positive battery cable before per manual accompanying the engine be forming any maintenance. Failure to do fore attempting to begin operation. - Page 7 OM-06190 SUPER T SERIES to a boil, build pressure, and cause the outside. These fumes contain carbon pump casing to rupture or explode. monoxide, a deadly gas that is color less, tasteless, and odorless. This pump is designed to handle materi als which could cause illness or injury Fuel used by internal combustion en...
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Page 8: Installation - Section B
See Figure 1 for the approximate physical dimen configuration, and priming must be tailored to the sions of this pump. OUTLINE DRAWING Figure 1. Pump Model T6A65S-F4L INSTALLATION PAGE B - 1... -
Page 9: Preinstallation Inspection
OM-06190 SUPER T SERIES Table 1. Battery Specifications PREINSTALLATION INSPECTION Cold Reserve Approx. Amp/ Crank Capacity Overall Voltage Amps Dims. @ 80 The pump assembly was inspected and tested be (Minutes) (Inches) Rating fore shipment from the factory. Before installation, 10.25L inspect the pump for damage which may have oc... -
Page 10: Mounting
SUPER T SERIES OM-06190 ing piping couplings in suction lines is not recom damaged if the cables or chains used to lift mended. and move the unit are improperly wrapped around the pump. Line Configuration Mounting Keep suction and discharge lines as straight as possible to minimize friction losses. -
Page 11: Strainers
OM-06190 SUPER T SERIES stalled with the flat part of the reducers uppermost sump at a distance equal to 1 1/2 times the diame to avoid creating air pockets. Valves are not nor ter of the suction line. mally used in suction lines, but if a valve is used, If there is a liquid flow from an open pipe into the install it with the stem horizontal to avoid air pock... -
Page 12: Float Switches
SUPER T SERIES OM-06190 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity FLOAT SWITCHES above the point where it bends along the bot tom. Direct the suction line toward the flow, and the float(s) away from the flow. If a stand Installation pipe is available, attach the float switch cable to the standpipe in the sump at the approxi... -
Page 13: Optional Submersible Transducer
OM-06190 SUPER T SERIES ENGINE (0.9) CONTROL (.76) (Emptying) (0.6) (Filling) (.46) OPERATING (0.3) RANGE CABLE (See Table Below) TETHER (.15) POINT (Emptying) (0.3) (0.6) (0.9) (1.2) APPROXIMATE FREE CORD LENGTH IN FT. (M) 1.25” Pipe (Filling) (Not Furnished) Figure 3. Float Switch Data OPTIONAL SUBMERSIBLE above the point where it bends along the bot... -
Page 14: Discharge Lines
SUPER T SERIES OM-06190 SUCTION LINE DISCHARGE LINE SIGNAL CABLE (ATTACH TO SUCTION LINE) SUCTION SUBMERSIBLE STRAINER TRANSDUCER (DOWNSTREAM FROM SUCTION) FLOW Figure 4. Typical Submersible Transducer Installation DISCHARGE LINES Siphoning If the application involves a high discharge head, gradually close the discharge Do not terminate the discharge line at a level lower throttling valve before stopping the pump. -
Page 15: Automatic Air Release Valve
OM-06190 SUPER T SERIES affect pump discharge capacity; however, the by matic air release valve in a below‐ground pass line should be at least 1 inch (25,4 mm) in di lift station), if a manual shut‐off valve is in ameter to minimize the chance of plugging. stalled anywhere in a bypass line, it must be a full‐opening, ball‐type valve to pre... -
Page 16: Air Release Valve Installation
SUPER T SERIES OM-06190 Liters) per minute) will occur when the valve is fully closed. Be sure the bypass line is directed back to the wet well or tank to prevent hazardous spills. É É É When the pump shuts down, the spring returns the diaphragm to its original position. -
Page 17: Alignment
OM-06190 SUPER T SERIES DISCHARGE PIPE CLEAN‐OUT COVER INSTALL AIR RELEASE VALVE IN HORIZONTAL POSITION DISCHARGE CHECK VALVE 90_ LONG RADIUS ELBOW SUPPORT PUMP DISCHARGE BRACKET SELF‐PRIMING CENTRIFUGAL PUMP BLEED LINE 1” (25,4 MM) DIA. MIN. (CUSTOMER FUR NISHED) EXTEND 6” SUCTION (152 MM) BELOW LINE... -
Page 18: Operation - Section C
OM-06190 SUPER T SERIES OPERATION - SECTION C Review all SAFETY information in Section A. cated (see LUBRICATION in MAINTENANCE AND REPAIR). Follow the instructions on all tags, labels and This pump is self‐priming, but the pump should decals attached to the pump. never be operated unless there is liquid in the pump casing. -
Page 19: Starting
OM-06190 SUPER T SERIES Press and hold the white “AUTO” button on the STARTING control panel until the red “AUTO” light illuminates. The auto‐start system is now armed. NOTE The unit can continue to be started manually with This pump is equipped with an automat the keyswitch in the “AUTO START”... - Page 20 OM-06190 SUPER T SERIES Stop the unit manually by pressing the “OFF/SET” to the line. When the discharge line is completely button. filled, adjust the throttling valve to the required flow rate. OPERATION Leakage A Gorman‐Rupp automatic air release valve may No leakage should be visible at pump mating sur...
- Page 21 OM-06190 SUPER T SERIES casing over‐heats and activates the valve. Never replace this valve with a substitute which has not been specified or provided by the Gorman‐Rupp Company. If the application involves a high discharge head, gradually close the discharge Strainer Check throttling valve before stopping the pump.
- Page 22 OM-06190 SUPER T SERIES Cold Weather Preservation In below freezing conditions, drain the pump to prevent damage from freezing. Also, clean out any Never disconnect any of the safety shut solids by flushing with a hose. Operate the pump down features; this will void the warran for approximately one minute;...
- Page 23 SUPER T SERIES OM-06190 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau tiously. 7. Drain the pump. Before attempting to open or service the pump: 1.
- Page 24 OM-06190 SUPER T SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR FAILS Impeller or other wearing parts Replace worn or damaged parts. TO DELIVER RATED worn or damaged. Check that impeller is properly cen tered and rotates freely. FLOW OR PRESSURE (cont.) Impeller clogged.
- Page 25 SUPER T SERIES OM-06190 equipped) between regularly scheduled inspec PREVENTIVE MAINTENANCE tions can indicate problems that can be corrected Since pump applications are seldom identical, and before system damage or catastrophic failure oc pump wear is directly affected by such things as curs.
- Page 26 OM-06190 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL T6A65S-F4L Based on 70 F (21 C) clear water at sea level Contact the Gorman‐Rupp Company to verify per...
- Page 27 OM-06190 SUPER T SERIES SECTION DRAWING PARTS PAGE Figure 1. Pump Model T6A65S-F4L PARTS LIST (From S/N 1408479 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers.
- Page 28 SUPER T SERIES OM-06190 SECTION DRAWING Figure 2. 46143-035 Deutz F4L Power Unit Kit MAINTENANCE & REPAIR PAGE E - 3...
- Page 29 OM-06190 SUPER T SERIES PARTS LIST 46143-035 Deutz F4L Power Unit Kit ITEM PART MAT'L PART NAME NUMBER CODE DEUTZ F4L ENGINE 29217-421 BASE/FUEL TANK 41553-006 24150 MUFFLER GUARD ASSY 42331-031 NEG BATTERY CABLE 47311-134 POS BATTERY CABLE 47311-113 BATTERY BOX ASSY 42432-005 OIL DRAIN ASSY 46342-036...
- Page 30 SUPER T SERIES OM-06190 SECTION DRAWING TOP VIEW DRIVE END VIEW Figure 3. T6A65S-(SAE 4/10) Pump End Assembly MAINTENANCE & REPAIR PAGE E - 5...
- Page 31 OM-06190 SUPER T SERIES PARTS LIST T6A65S-(SAE 4/10) Pump End Assembly ITEM PART NAME PART MAT'L ITEM PART NAME PART MAT'L NUMBER CODE NUMBER CODE PUMP CASING 10957E 17180 LOCK WASHER 17090 REPAIR ROTATING ASSY 44163-485 PIPE PLUG 17090 PIPE PLUG 17090 FLAP VALVE ASSY 46411-094...
- Page 32 SUPER T SERIES OM-06190 SECTION DRAWING DRIVE END VIEW Figure 4. 44163-485 Repair Rotating Assembly MAINTENANCE & REPAIR PAGE E - 7...
- Page 33 OM-06190 SUPER T SERIES PARTS LIST 44163-485 Repair Rotating Assembly ITEM PART MAT'L PART NAME NUMBER CODE IMPELLER 38615-087 1718H CARTRIDGE SEAL ASSY 46513-159 SEAL PLATE GASKET 10959G 19410 BALL BEARING S616 BEARING HOUSING 38251-526 17180 VENTED PLUG 4823A 17040 AIR VENT 26717-006 REDUCING PIPE BUSHING...
- Page 34 SUPER T SERIES OM-06190 SECTION DRAWING LOCATE COUPLING AS DIMENSIONED Figure E-5. 44162-119 Drive Assembly PARTS LIST ITEM PART MAT'L PART NAME NUMBER CODE COUPLING KIT 48112-001 -BUSHING 24131-345 -COUPLING ASSEMBLY 44165-011 -LOCKWASHER 21171-536 -SOCKET HD CAPSCREW 22644-220 HEX HD CAPSCREW 22645-164 LOCKWASHER 21171-511...
- Page 35 OM-06190 SUPER T SERIES PUMP AND SEAL DISASSEMBLY AND REASSEMBLY Before attempting to open or service the pump: Review all SAFETY information in Section A. 1. Familiarize yourself with this man ual. Follow the instructions on all tags, label and de 2.
- Page 36 SUPER T SERIES OM-06190 Remove the back cover nuts (32) and pry the back to facilitate removal or installation of in cover and assembled wear plate from the pump dividual components only. Additional casing (1). weight may result in damage to the pump or failure of the eye bolt.
- Page 37 OM-06190 SUPER T SERIES shaft (12) with the “V” notch positioned over the shaft key. With the impeller rotation still blocked, see Figure 6 and use a long piece of heavy bar stock to pry APPROX. 6 IN. against the arm of the lathe dog in a counterclock (152 MM) LONG wise direction (when facing the drive end of the shaft).
- Page 38 SUPER T SERIES OM-06190 ket (3) from the bearing housing (5). Position the seal plate on a flat surface with the impeller side down. Use a wooden dowel or other suitable tool to press on the back side of the stationary seat until To prevent damage during removal from the seat, O‐rings, and stationary element can be the shaft, it is recommended that bearings...
- Page 39 OM-06190 SUPER T SERIES If bearing replacement is required, remove the out The bearings may be heated to ease installation. board bearing snap ring (14), and use a bearing An induction heater, hot oil bath, electric oven, or puller to remove the bearings from the shaft. hot plate may be used to heat the bearings.
- Page 40 SUPER T SERIES OM-06190 the retaining ring on the outboard bearing seats flammable. Use them only in a well ven against the bearing housing. Remove the lip seal tilated area free from excessive heat, sleeve. sparks, and flame. Read and follow all precautions printed on solvent contain...
- Page 41 OM-06190 SUPER T SERIES RETAINER SEAL PLATE SPRING O‐RINGS IMPELLER SLEEVE O‐RING SHAFT BELLOWS SLEEVE IMPELLER SHAFT STATIONARY ROTATING ELEMENT ELEMENT IMPELLER SHIMS STATIONARY SEAT DRIVE BAND Figure 8. 46513-159 Cartridge Seal Assembly the mylar storage tabs, if so equipped, from be tween the seal faces.
- Page 42 SUPER T SERIES OM-06190 If necessary to reuse an old seal in an emer O‐RING ENGAGED WITH SEAL PLATE gency, carefully separate the rotating and station BORE ary seal faces from the bellows retainer and sta tionary seat. A new seal assembly should be installed any time the old seal is removed from the pump.
- Page 43 OM-06190 SUPER T SERIES Slide the rotating portion of the seal (consisting of Rotating Assembly Installation the integral shaft sleeve, spring centering washer, (Figure 3) spring, bellows and retainer, and rotating element) NOTE onto the shaft until the seal faces contact. If the pump has been completely disassembled, it Proceed with Impeller Installation and Adjust...
- Page 44 SUPER T SERIES OM-06190 cure it with the hardware (14 and 15). The wear With the wear plate just touching the impeller, turn plate must be concentric to prevent binding when the two free adjusting screws until they engage the the back cover is installed.
- Page 45 OM-06190 SUPER T SERIES shown in Figure 5. Rotate the flexible portion of the age the rubber. coupling until the tapped holes for the two set screws align with those in the bushing, and install Install the intermediate guards (28, Figure 4), and the setscrews.
- Page 46 SUPER T SERIES OM-06190 Final Pump Assembly Bearings (Figure 1) (Figure 4) Be sure the pump is secured to the base and en The bearing housing was fully lubricated when gine. Be sure to install any guards used over the ro shipped from the factory.
- Page 47 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 International: +1-419-755-1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519-631-2870 THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO GORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...
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