Track Assembly Instructions - Wahlberg Track Runner Series User Manual

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Track assembly instructions

A typical installation of the track starts from one end and then extend the track as explained from
step 1 to 5. Make sure to leave enough space to roll-on the Track Runner one of the ends, or after
securing the first track firmly to a structure.
1
STEP
.
Secure the brackets
[C] on the first track [A1] from
one side of the track and
secure it firmly to the
structure (truss or pipe), see
table 1 for minimum distance
d/2
E
WARNING! Each piece
of track must be
secured with minimum
3
STEP
.
Use the tool [I] to
align the rack gear across
the track joints and tighten
the four screws on the
connection bracket [B]
before removing the tool.
Depending on the total weight of all the equipment hanging in the track at one point, the minimum
distance [d] between each securement [C] shall be as shown in the table below with a safety factor of
five.
Distance vs. load
Maximum point load
on track
Example: Max. units
(w/o passive runner)
Table 1 Minimum distance between securement (brackets).
The above limitations must be followed and calculated for each customized installation, like for other
safety factors or when using a passive runner with heavy loads. Consult your Wahlberg distributor or
Wahlberg Motion Design for any questions.
352-353.805.006
d
C
Power link
A1
2 brackets
4
STEP
brackets [C] on the track [A2] to
the structure and continue from
step 2 for adding additional tracks
or apply the end covers [D] and
stop [E] when the Track Runner is
mounted, see page 14 for details.
d at 1m (3.3 ft) centres
535kg (1179 lb)
Max. 3 units with full load
of 50kg (110 lb) per meter
WARNING! Always
secure track within
specified range
d
TRUE1
B
I
WARNING! Always
use the tool to align
the gear across tracks
joints
.
Finally, firmly secure the
d at 2m (6.6 ft) centres
265kg (584 lb)
Max. 4 units with full
load of 50kg (110 lb) per
track installation
11
2
STEP
.
Secure the
brackets [C] on the second
track [A2] and secure it
just lightly to the structure
and the connection
bracket [B]. Also connect
the TRUE1 power link.
D
A2
E
5
STEP
.
For mounting the
equipment on the Track
Runner see page 15.
D at 3m (9.9 ft) centres
170kg (374 lb)
Max. 2 units with full load
of 50kg (110 lb) per track
installation
Date: 2019-07-02

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