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Warex DKZ 103 Installation And Maintenance Manual

Industrial valves for fluids and bulk materials
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Documentation WAREX order no.: 140212

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Summary of Contents for Warex DKZ 103

  • Page 1 Documentation WAREX order no.: 140212...
  • Page 3 -mit aufgeb. pneum. Antrieb / pneum. Actuator, type: AT 220. DR -5/2 Wege Magnetventil, / solenoid valve, type: Herion, 2623077.3046 -Signalgeber im Gehäuse / signal devices in the housing, type: P&F, SC 3,5 NO -Vakuumpumpe / Vacuumpump: L14 WAREX- Auftragsnummer / order-no : 140212...
  • Page 4 Only when they are closed and the seal of the valve disc is intact are the butterfly valves in the series DKZ 103 GS DN50 – 500 and DKZ 110 GS DN50 – 300 (in accordance with ATEX H023 and H004) resistant to ignition explosion of propane/air mixtures, gas/air mixtures and hybrid mixtures with similar explosive processes to propane/air mixtures, or resistant to explosion of organic dusts in dust explosion classes St1 and St2.
  • Page 5 Flange connection The dimensions of the Warex butterfly valves are such that they can be clamped between all standard DIN and ANSI flanges. If the valve is used as an end element instead of an intermediate element, then it must be possible to let off the medium without danger. The dimensions of flanges and flange screw connections must comply with the operating instructions.
  • Page 6 Especially after a malfunction, the protective system and, in particular, the sealing sleeve must be checked for damage. WAREX-VALVE GmbH – Stauverbrink 2 – 48308 Senden Tel. +49 (0) 2536/9958-0 – Fax +49 (0) 2536/9958-29 Revised: 05.06.09/RevD/opz (Subject to change)
  • Page 7 Removal from the pipes is possible only with the valve disk closed. WAREX-VALVE GmbH – Stauverbrink 2 – 48308 Senden Tel. +49 (0) 2536/9958-0 – Fax +49 (0) 2536/9958-29 Revised: 05.06.09/RevD/opz (Subject to change)
  • Page 8 WAREX-VALVE GmbH – Stauverbrink 2 – 48308 Senden Tel. +49 (0) 2536/9958-0 – Fax +49 (0) 2536/9958-29 Revised: 05.06.09/RevD/opz (Subject to change)
  • Page 9 The bolt force is supported by the sealing surface of the connection flange on the housing of the valve. WAREX-VALVE GmbH – Stauverbrink 2 – 48308 Senden Tel. +49 (0) 2536/9958-0 – Fax +49 (0) 2536/9958-29 Revised: 05.06.09/RevD/opz (Subject to change)
  • Page 10 WAREX-VALVE GmbH – Stauverbrink 2 – 48308 Senden Tel. +49 (0) 2536/9958-0 – Fax +49 (0) 2536/9958-29 Revised: 05.06.09/RevD/opz (Subject to change) ATEX1-EN-D Page 7 of 8...
  • Page 11 WAREX-VALVE GmbH – Stauverbrink 2 – 48308 Senden Tel. +49 (0) 2536/9958-0 – Fax +49 (0) 2536/9958-29 Revised: 05.06.09/RevD/opz (Subject to change) ATEX1-EN-D Page 8 of 8...
  • Page 17 ® GmbH VALVE GmbH ® Zwischenflanschklappe Typ DKZ 103 <APS >* Absperrklappe mit pneumatisch beaufschlagter Dichtmanschette hier mit pneumatischem Drehantrieb ® ressure ealing Bei dieser Absperrklappe wird die Manschette With this model the sleeve is pressed on to the nach dem Schließen der Klappe mit Druckluft an valve disk by means of compressed air after the die Klappenscheibe angedrückt (statische Abdich-...
  • Page 18 ® GmbH VALVE GmbH Zwischenflanschklappe Typ DKZ 103 General Information on the Allgemeine Informationen zur DKZ 103 Series Baureihe DKZ 103 Bei der Absperrklappe Baureihe 103 handelt es Series 103 is a tight-seal interposed flange valve sich um eine dichtschließende Zwischenflansch- for flanges as per DIN 2501.
  • Page 20 Produktabweiser oberhalb der geöffneten Klappenscheibe zu product and to install a deflector above the open disk. installieren. WAREX-VALVE GmbH – Stauverbrink 2 – 48308 Senden – Tel. 02536/9958-0 – Fax 02536/9958-29 19.02.02/RevA/Re BetriebshinweiseAPS-de-engl.doc Seite 1 von 1...

  • Page 22: Technical Datas

    Technical Datas WAREX VALVE GmbH AIR TORQUE Advantages DR/SC15-5000 Pneumatic part turn actuators with interesting innovations The 4th Generation The actuators 4th Generation of AIR TORQUE are characterized through multiple technical improvements, interesting innovations and where developped in view of the newest completion for the ISO 5211.
  • Page 23 The 4th Generation WAREX VALVE GmbH AIR TORQUE Advantages DR/SC15-5000 The Advantages of the Piston • corrosion-resistant 4th Generation • backlash-free transmission through involute curve Multifunction-indicator • milling cutted tooth profile • adjustment in 45°-steps possible for high working life •...
  • Page 24 Technical Datas WAREX VALVE GmbH AIR TORQUE Dimensions DR/SC15-5000 ØZ VDI/VDE 3845 "X" Port '4' Port '2' Bottom - EN 12116 "X" Connection M5xE "Type DR/SC 3000" Ød M6x12 1200 2000 3000 5000 Type DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC DR/SC...

  • Page 25: Maintenance

    The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance CONTENENTS 1) GENERAL 2) SAFETY NOTICE 3) WORKING CONDITIONS AND TECHNICAL DATA 4) OPERATING FUNCTION AND DIRECTION OF ROTATION 5) ACTUATOR INSTALLATION INSTRUCTON 6) MAINTENANCE INSTRUCTION 7) STORAGE INSTRUCTION 1) GENERAL This instruction manual contains important information regarding the installation, operation, main- tenance and storage for AIR TORQUE rack and pinion pneumatic actuators.
  • Page 26 The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance • Operating Time: See Technical Data Sheet. Caution: The operating speeds depend on several factors such as: supply pressure/supply capac- ity (i.e. pipe diameter/flow capacity or pneumatic accessory), valve type, valve torque and char- acteristics, what safety factor is to be applied, frequency of operation and temperature.
  • Page 27 The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance • Double Acting operation function (standard rotation) Top View Air supplied to Port 2 forces the pistons apart and Air supplied to Port 4 forces the pistons together toward end positions, with exhaust air exiting at Port with exhaust air exiting at port 2, a clockwise rota- 4, a counter clockwise rotation is obtained.
  • Page 28 The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance 5.2) Controls and connections, Figure A : 5.3) Assembly of accessories : Solenoid valves and Switchboxes Figure B : • Solenoid valve mounting: Before mounting a Solenoid valve ensure that the actuator is in its normal position (closed posi-...
  • Page 29 The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance 5.4) Assembly of Valve Figure C: Before proceeding with the assembly of a valve onto an actuator be sure that the actuator operates in the desired direction of rotation and both actuator / valve are correctly orientated.

  • Page 30: Maintenance Instruction

    The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance 6) MAINTENANCE INSTRUCTION With the information given below, AIR TORQUE provides the end user with all the required infor- mation necessary for maintenance. Under normal operating conditions the actuator requires only periodic observation to ensure proper adjustment.
  • Page 31 The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance 6.2) Disassembly When disassembly of actuator is required for maintenance, firstly remove the actuator from the valve. Before performing any disassembly operations it is important to verify that the actuator is not pressurised. Always use cauti- on and double check that the ports 2 and 4 are vented and are free from any accessory and/or device.
  • Page 32 The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance When all component are disassembled, those not being replaced should be properly cleaned and inspected for wear prior to being greased and re-assembled. 6.3) Assembly : Prior to assembly, ensure all components are perfectly clean and free from damage.

  • Page 33: Storage Instructions

    The 4th Generation WAREX VALVE GmbH AIR TORQUE Maintenance C) End cap (part 30 right and 31 left) and spring cartridge (17) assembly (For model DR/SC2000 to DR/SC3000 the 2 end caps 30 are symmetric), figu- res 12, 13 and 14: •...
  • Page 34 WAREX VALVE GmbH Technical Data AIR TORQUE Specification/Torque DR/SC15-5000 Protection and Serviceability Part and Protection suitable Representation Type Body End Caps Drive Shaft Pistons Chromatized and Carbon Steel ALODUR Normal Anodized Polyester Coated General Coating 30 - 35 μm 80 - 90 μm 15 - 20 μm...

  • Page 35: Technical Data

    Technical Data WAREX VALVE GmbH AIR TORQUE Torque DR/SC15-5000 Output torque for spring return 2,5bar 3bar 3,5bar 4bar 4,2bar 4,2bar 4,5bar 5bar 5,5bar 6bar 8bar Federm. Federm. 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 90° 0° 0° 90°...
  • Page 36 WAREX VALVE GmbH Air Consumption AIR TORQUE AIR TORQUE in m /Stroke and Litre/Stroke DR/SC0006-05000 Air Consumption of the AT-Actuators, with Turning Range 90°, in m3/Stroke Control Pressure P in bar Actuator 0,00018 0,00020 0,00023 0,00025 0,00028 0,00030 0,00033 0,00035...
  • Page 37 WAREX VALVE GmbH 26230, 80107 NAMUR 3/2, 4/2 and 5/2 Directional control valves Modular NAMUR design Actuation: electromagnetic Indirectly controlled spool valves Port size: G 1/4 For single and double operated actuators Standard manual override with detent Compact design High flow rate...
  • Page 38 WAREX VALVE GmbH 26230, 80107 NAMUR General information Symbol Type* Port size Actuation Nominal size Operating kv-value Weight Dimensions 1, 3 (5) 2 (4) pressure (bar) (US) ≈ k x 1,2) (kg) 8010777 G 1/4 Flange Solenoid 2 ... 8...
  • Page 39 Solenoid actuators Type Power consumption Protection class Temperature Weight Dimensions Circuit 24 V DC 230 V AC Protection Ambient diagram (VA) Categorie Fluid (°C) (kg) 3036 IP 65 (with connector) -40 ... +50 0,090 DIN EN 175301-803 Form A *6) 3046 II3G EEx nA II T5...
  • Page 42 WAREX VALVE GmbH 26230, 80107 NAMUR Accessories Silencer Connectors Flange plate Yoke 0014600 (G1/4) *1) 0570275 Form A 0612790 NAMUR sigle connection plate 0540593 0680003 Form B 0612791 NAMUR rip use in combination with 0612790 ( Alu) *1) For indoors use Basic dimensions for valves Œ...
  • Page 43 26230, 80107 NAMUR Circuit diagrams Œ “ NAMUR hole pattern Port 2 (A) Coding stud threaded M5 (10 deep) Port 3 (R) Conversion instructions of 5/2 into 3/2 way function 5/2 way function (original mode of supply) 3/2 way function 3/2 resp.
  • Page 44 Operating instructions for solenoids 1 of 2 Types 3046, 3047 and TM 17xx-AT 14.07.2003 Devices Solenoids with plug connector according to DIN EN 175301-803 can be used as actuating solenoids for valves with solenoid end sleeve diameter 9 mm. Refer to the following table for the solenoid specifications. Explosion protection The valve actuating solenoids can be used - in Zone 2 areas at risk of gas explosion.
  • Page 45 Operating instructions for solenoids 2 of 2 Types 3046, 3047 and TM 17xx-AT 14.07.2003 After connecting, the plug must be carefully refitted to the solenoid to ensure protection class IP65; this also applies to the cable gland in the plug, which is suitable for cable diameters from 4.5 to 11 mm.. With all solenoids, please note that plugs must not be disconnected while live! Operation 100% duty is allowed even under the most unfavourable permissible operating conditions.

  • Page 46: Ec Declaration Of Conformity

    Norgren GmbH, Werk Fellbach, D-70731 Fellbach Stuttgarter Straße 120, D-70736 Fellbach Tel.: +49 (0)7 11 / 52 09-0 Fax: +49 (0)7 11 / 52 09-614 www.norgren.de EC - Declaration of Conformity In accordance with Directive 94/9/EC ____________________________________________________________________________________ This is to declare that the Equipment: Valve Solenoids Model Series:...
  • Page 47 Serie EBV WAREX VALVE GmbH II2G T6 Beschreibung Model EBV Description / Descrizione - Kompakte Endschalterbox aus Vestamid schwarz, Deckel aus Vestamid schwarz mit transparentem Sichtfenster - Schutzart Gehäuse IP65 nach DIN 40050 - Verschraubung schwarz oder blau M20x1,5 (für Kabel Ø 6-12mm) - Montagebrücke, höhen- und weitenverstellbar, aus Edelstahl 1.4301...
  • Page 48 EB2S-129-ia Eigensichere induktive Schlitzinitiatoren Intrinsic safe inductive slot type sensors EBA2S-129-ia Sensori induttivi a tipo slot a sicurezza intrinseca P+F SC3,5-N0 II2G EEx ia IIC T6 EBV2S-129-ia Model EB2S-129-ia Model EBA2S-129-ia Model EBV2S-129-ia AUF/ZU- Anzeige Anschlußbild 3D-Anzeige Connection / Connessione 3D-Indicator / Indicatore-3D O-C Indicator / Indicatore O-C Open...

  • Page 49: Eg-Konformitätserklärung

    EUROTEC Antriebszubehör GmbH Fallenbrunnen 3/6 EG-Konformitätserklärung D-88045 Friedrichshafen Telefon: 0049 7541 3841-38 Telefax: 0049 7541 3841-41 EC Declaration of conformity Die EG-Konformitätserklärung The EC Declaration of gilt für folgende Geräte der conformity applies to units of Produktfamilie: the product family: Endschalterboxen mit induktiven Näherungsschaltern Limit switch boxes with inductive proximity switches EB_I______-ia ;...

  • Page 50: Inductive Proximity Switches

    N / N0 1 / BN 2 / BU WAREX VALVE GmbH Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com...
  • Page 51 The sensor must not be mechanically damaged. When used in the temperature range below -20°C the sensor should be pro- tected from knocks by the provision of an additional housing. WAREX VALVE GmbH Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany...
  • Page 52 The sensor must not be mechanically damaged. When used in the temperature range below -20°C the sensor should be pro- tected from knocks by the provision of an additional housing. WAREX VALVE GmbH Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany...
  • Page 53 Electrostatic charging The connection cables are to be laid in accordance with EN 50281-1-2 and must not normally be subjected to chaffing during use. WAREX VALVE GmbH Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany...
  • Page 54 Protection of the connection cable The connection cable must be prevented from being subjected to tension and torsional loading. WAREX VALVE GmbH Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com...
  • Page 55 Connection parts The connection parts are to be installed, such that a minimum protection class of IP20 is achieved, in accordance with IEC 60529. WAREX VALVE GmbH Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany...

  • Page 61: Vacuum Pumps

    VACUUM PUMPS MINI Large vacuum flows Small size and low weight Good for handling porous materials or if leakage is present Supplied with push-in hose connector compressed air (for pumps with connection plate B). Supplied with push-in hose connector compressed air and external through-flow silencer (for pumps with connection plate C).

  • Page 62: Ordering Information, Accessories

    VACUUM PUMPS MINI ORDERING INFORMATION Description Art. No. Vacuum pump MINI L14, conn. B1, NBR sealings 0102831 Vacuum pump MINI L14, conn. B1, NBR sealings, non-return valve 0102832 Vacuum pump MINI L14, conn. B, NBR sealings 0103055 Vacuum pump MINI L14, conn. B, NBR sealings, non-return valve 0103056 Vacuum pump MINI L14, conn.

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