Hussmann Impact F6 Installation And Operation Manual
Hussmann Impact F6 Installation And Operation Manual

Hussmann Impact F6 Installation And Operation Manual

Multi-deck frozen food wall merchandiser
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®
Merchandisers
F-6 Multi-deck Frozen Food
Wall Merchandisers
Installation &

Operation Manual

Shipped With Case Data Sheets
P/N 0416183C.
Impact Series
February, 2002

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Summary of Contents for Hussmann Impact F6

  • Page 1: Operation Manual

    ® Merchandisers F-6 Multi-deck Frozen Food Wall Merchandisers Installation & Operation Manual Shipped With Case Data Sheets P/N 0416183C. Impact Series February, 2002...
  • Page 2: Table Of Contents

    P/N 0416183C INSTALLATION NSF Certification ....1-1 Location ......1-1 Shipping Damage .
  • Page 3 Table of Contents (Continued) Replacing Fluorescent Lamps ..6-10 Replacing Lamp Holders and End Caps . . 6-10 Replacing Electronic Ballasts ..6-11 Replacing Damaged Drain Fitting ..6-11 Repairing Aluminum Coil .
  • Page 4: Installation

    This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. INSTALLATION WARNING ®...
  • Page 5: Shipping Braces

    INSTALLATION WARNING Do NOT remove shipping braces until the merchandisers are properly anchored to the floor. Merchandisers are top heavy and could tip over causing serious injury. Merchandisers must be braced before removing the lag bolts. SHIPPING BRACES Move the merchandiser as close as possible to its permanent location and then remove all packaging.
  • Page 6: Joining Instructions

    2. Remove factory installed top rails and bumpers from cases as follows: HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. To remove top rails, push rail toward the back of the case with one hand while lift- ing the top edge off the light channel with the other hand.
  • Page 7 INSTALLATION 3. Starting at the left end of the line up, install the upper bumper starter section first. To install, a. Position internal joint trims so that the first is flush to the left-end panel and the second is centered between the starter bumper and the full length bumper as shown below.
  • Page 8 “snaps” into place. Push HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. 8. Install full length top rails using the same procedures. Continue installing the top rails the length of the line up. Do NOT install last section at this time.
  • Page 9: Splashguard Bracket And Joint Support

    INSTALLATION SPLASHGUARD BRACKET AND JOINT SUPPORT Install Splashguard Bracket Position splashguard brackets to the merchandiser and level to the floor. Each bracket has a slot at the rear of the bracket where it attaches to the mer- chandiser. Tighten screws to secure the brackets. Base of Case Bracket Install Splashguard Joint Support...
  • Page 10: Refrigeration / Electrical

    We recommend using an expanding polyurethane foam insulation. CAUTION Splashguard brackets MUST be installed before piping case. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. Multiplexing Piping of merchandisers operating on the same refrigeration system may be run from merchan- diser to merchandiser D...
  • Page 11: Insulation

    REFRIGERATION / ELECTRICAL INSULATION With GAS Defrost The suction and liquid lines should NOT contact each other and should be insulated separately for a minimum of 30 ft (9144 mm) from the merchandiser. With OTHER Than Gas Defrost The suction and liquid lines should be clamped or taped together and insulated for a minimum of 30 ft (9144 mm) from the merchandiser.
  • Page 12: Merchandiser Electrical Data

    * ...G REEN ROUND ELECTRICIAN NOTE: Use copper conductor wire only. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. ELECTRICAL CONNECTIONS All wiring must be in compliance with NEC and local codes. All electrical connections are to be made in the electrical raceway on the serial plate side of the case (front).
  • Page 13: Drip Piping And Splashguards

    1. Never use drip piping smaller than the nominal diameter of the pipe or water seal supplied with the merchandiser. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. CAUTION Splashguard brackets MUST be installed before piping case. 2. When connecting drip piping, the water seal must be used as part of the drip piping to pre- vent air leakage or insect entrance.
  • Page 14: Installing Splashguards

    DRIP PIPING AND SPLASHGUARDS 5. Provide a suitable air break between flood rim of the floor drain and out- let of drip pipe. To meet code on low base merchandisers, it may be necessary to install a field-supplied drip pipe reducer. An alternative is to cut the last section of drip pipe at an angle.
  • Page 15: Sealing Splashguard To Floor

    Splashguard Silicone-type Sealer HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. tainless steel splashguards may be PTIONAL S sealed to the floor using a vinyl cove base trim. The size of trim needed will depend on how much the floor is out of level.
  • Page 16: Start Up / Operation

    Standard Shelves All shelves and racks are 48 in. (1219 mm) wide. The standard shelf depth is 22 in. (559 mm) in F6 and F6L cases. At least three, but not more than five, 22 in. (559 mm) standard shelves must be used in each F6 or F6L case.
  • Page 17: Mezzanine Shelf

    START-UP / OPERATION Each standard front (F6) case must have no more than 16 open slots below the low- est standard shelf. Each low front (F6L) case must have no more than 12 open slots below the lowest standard shelf.
  • Page 18: Load Limits

    Recommended load limit profiles are shown below. LOAD LIMIT LOAD LIMIT PROFILES Load Limit HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. INSTALLING FDA/NSF REQUIRED THERMOMETER The following pages provide the same informa- tion that ships with the thermometer.
  • Page 19 START-UP / OPERATION This is an NSF-7 & 1999 FDA Food Code Required Thermometer Thermometer — Hussmann P/N 430108 Double Stick Tape Flexible Plastic Fits in Price Tag Moldings P/N 0416183C — Inside End Panel — Shelf Price Tag Molding —...
  • Page 20 Keep with merchandiser or give to store manager — do not destroy. Hussmann P/N 429971A HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. Excerpt from 1999 FDA Food Code: 4-204.112 Temperature Measuring Devices. (A) In a mechanically refrigerated or hot...
  • Page 21: Maintenance

    • Remove the product and all loose debris to avoid clogging the waste outlet. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. MAINTENANCE • Store product in a refrigerated area such as a freezer. Remove only as much product as can be taken to the freezer in a timely manner.
  • Page 22: Cleaning Ambient Air Filter

    MAINTENANCE CLEANING AMBIENT AIR FILTER For proper refrigeration performance, the ambient air filters should be cleaned or replaced at least every six months. The filters are located on top of the case and measure 36 x 4 x x 6.4 mm). There are two filters in an 8 ft (2438 mm) case, three filters in a 12 ft (3658 mm) case, and one filter in a 4 or 6 ft (1219 or 1829 mm) case.
  • Page 23 Rear — Main Air Honeycomb Divider Heater Screws Clean the honeycombs with soap and water. Be careful not to damage honeycombs. When com- pletely dry, re-install honeycombs in retainers. Low Temperature Multi-deck Frozen Food HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A.
  • Page 24: Removing Pans And Interior Panels

    MAINTENANCE REMOVING PANS AND INTERIOR PANELS All interior shelves, drip pans, and shelf support panels may be lifted out without tools. Rear panels rest on fillister screws. Do not pry at edges of panels. If panels do not lift easily, insert a screwdriver into a rack support hole and lightly tap the screwdriver to raise the panel.
  • Page 25: Service

    Return Air Heater Non-refrigerated Reversing Fan Defrost Heater Fluorescent Lamp HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. SERVICE Always move food product from case to freezer when power to case is turned off. Do not allow product to sit in un-refrigerated area.
  • Page 26: Evaporator Fans

    SERVICE Evaporator Fans For access to these fans: 1. Turn off power. 2. Remove bottom display racks and pans. 3. Remove screws on both ends of the plenum assembly. 4. Free the plenum assembly from the caulk at both ends of the assembly. Rotate the assembly forward and to rest in the case.
  • Page 27: Non-Refrigerated Fans

    1. Turn off power. 2. Remove bottom display racks and pans. 3. Remove screws and cover, exposing fan assembly. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component.
  • Page 28: Ambient Air Muffin Fans

    SERVICE Non-refrigerated Fans (Continued) 3. Disconnect fan from wiring harness. The fan wiring harness is sealed at the left front of the case. Cut the fan wiring at the left end, leaving sufficient wire to connect the new fan. 4. Remove fan blade. 5.
  • Page 29: Replacing Modular Electric

    These heaters are attached to the front of the modular coils. They may be accessed by lifting the fan plenums. To replace: 1. Turn off power. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. WARNING Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component.
  • Page 30: Replacing Electric Defrost Heater

    SERVICE Heater Bracket Clips to be located 5-6 inches from bracket Modular Defrost Heater 5. Remove the heater from the face of the coil. Be sure to save the attachment clips for the new heater. 6. Install new heater. 7. Reposition fan plenum. 8.
  • Page 31: Replacing Return Air Heater

    To replace the heater: 1. Turn off power to fan/anti-sweat heater circuit. 2. Remove wire display racks and bottom display pans. HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. Screws 3. Remove return air grille. 4. Unplug the heater lead. 5. Remove the foil barrier tape and remove the heater.
  • Page 32: Replacing Main Anti-Sweat (Honeycomb Divider) Heater

    SERVICE REPLACING MAIN ANTI-SWEAT (HONEYCOMB DIVIDER) HEATER The main divider anti-sweat heater is located in front of the rear case honeycomb. To replace the heater: 1. Turn off power. 2. Remove screws. Screws 3. Remove divider. 4. Unplug the anti-sweat heater lead. 5.
  • Page 33: Replacing Fluorescent Lamps

    HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. REPLACING LAMP HOLDERS AND END CAPS The Hussmann lamp holder is designed to snap into the sheet metal of the case. The lamp holder has a locking ‘nub’ which fits inside the groove of specially designed end caps.
  • Page 34: Replacing Electronic Ballasts

    6-10 SERVICE REPLACING ELECTRONIC BALLASTS Canopy Ballast The canopy ballast is located on top of the case, to the left of the muffin fans. To gain access: 1. Turn off power. 2. Remove ambient air filter. Ambient Air Filter Ballast 3.
  • Page 35: Replacing Damaged Drain Fitting

    Drain Fitting Viewed from Inside Merchandiser HUSSMANN CORPORATION, Bridgeton, MO 63044-2483 U.S.A. 2. Apply teflon tape to threaded end of adapter and screw into threaded end of tee. 3. Apply an ABS and PVC compatible primer and sealer to adapter and inside of drain.
  • Page 36: Repairing Aluminum Coil

    Phone: 1-800-527-9916 NOTE: Hussmann Aluminum melts at ..1125°F Aladdin 3-in-1 rod at ... . . 732°F X-Ergon Acid core at ... . . 455°F...
  • Page 37 The full product warranty is available from our website, www.hussmann.com To obtain additional information or other support, contact your Hussmann representative. Please include the model and serial number of the product. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 July 2005...

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Impact f6l

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