Page 1 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE Manufacturer: KAESER KOMPRESSOREN SE 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 www.kaeser.com...
Page 2 Original instructions /KKW/M55PE 2.09 en Z1 SBA-MOBILAIR 20220325 111411...
Page 3: Table Of Contents
User’s responsibilities ...................... 3.4.1 Observe statutory and universally accepted regulations ........3.4.2 Determining personnel ..................3.4.3 Complying with inspection schedules and accident prevention regulations ..Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 4 Before initial start-up (or recommissioning) ..............7.2.1 Instructions to be observed before commissioning or recommissioning .... 7.2.2 Special measures for recommissioning after storage ......... Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 5 10.2.2 Completing maintenance ..................10.3 Following the maintenance plans ..................10.3.1 Logging maintenance work ................. 10.3.2 Maintenance tasks after commissioning ............. 10.3.3 Regular maintenance tasks ................Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 6 11.4 Replacement parts for service and repair ................ 171 11.4.1 Spare parts overview ..................171 Decommissioning, Storage and Transport 12.1 Decommissioning ......................227 12.1.1 Temporary decommissioning ................227 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 7 13.4.2 Lighting and signaling system connection ............283 13.5 Fuel circulation diagram ....................287 13.6 Operating instructions for compressed air filter (combination filter) ......... 290 Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 8 Contents Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 9 Checking the cooling oil level ..................... 133 Fig. 53 Draining the compressor cooling oil ................... 137 Fig. 54 Airend screw plug ........................138 Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 10 Identification of the machine ....................... 243 Fig. 80 Identification of the drive engine ....................243 Fig. 81 Identification of the exhaust gas after-treatment system ............244 Operator Manual Portable Rotary Screw Compressor viii MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 11 Alarm messages and actions relating to “engine fault” .............. Tab. 53 Fault messages and actions relating to “compressor fault” ............Tab. 54 Fault messages and actions relating to “controller fault” ............Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 12 Machine fluids ..........................Tab. 94 Machine option fluids ........................241 Tab. 95 Machine filters/filter elements ..................... 241 Tab. 96 Machine option filters/filter elements ..................241 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 13: Regarding This Document Using This Document
Will very likely result in death or severe injury WARNING Warns of a potentially imminent dan‐ May result in death or severe injury Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 14: Potential Damage Warnings
Potential effects when ignoring the warning are indicated here. ➤ The protective measures against the damages are shown here. ➤ Carefully read and fully comply with warnings against damages. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 15: Other Alert Notes And Their Symbols
➤ ... and a remedy given. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further topics are introduced here. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 16: Technical Data Nameplate
■ see chapter 13.1. Only the codes for those options fitted appear on the options label! Options fitted: Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 17: Air Treatment
Direct air flow — — Tab. 5 Air distributor option 2.3.3 Option ba, bb Low temperature equipment Option Option code Equipped? Low temperature equipment Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 18: Exhaust Gas After-Treatment
The frame design for stationary machines is defined by the option designations as follows: Frame designs Frame Option code Equipped? Stationary (rw, rx): On skids Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 19: Machine (Without Options)
Standards based on VDI 2230. Tab. 13 Torques for M10–M24 screws 2.4.2.2 Torques for lifting eye Recommended values for screws corresponding to the strength category: Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 20: Ambient Conditions
Option rw, rx Weight of machines with stationary frame design Actual weight of individual machines is dependent on equipment fitted (see machine nameplate). Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 21: Compressor
Nominal system pressure and flow rate Definition of flow rate: Constant delivery volume relative to intake conditions. Flow rate in accordance with ISO 1217:2009. Annex D Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 22: Fig. 2 Nominal System Pressure / Flow Rate Diagram
Use compressed air tools only with the pressure appropriate for its intended use (tool working pressure). Measuring point Maximum working pressure Flow rate Application example (Nominal pressure) [psig] [cfm] Hammer application, Blasting application Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 23: Fig. 3 Nominal System Pressure / Engine Speed Diagram
Nominal system pressure and engine speed Setting range, nominal system pressure 90–150 psig / engine speed Measuring point Pressure stage (nominal pressure) Speed [psig] 2700 Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 24: Compressed Air Outlet
A sticker showing the type of oil used is located near the oil separator tank filler. Information on ordering cooling oil is found in chapter 11. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 25: Tab. 26 Cooling Oil Recommendation
212 °F (D 445; ASTM test) (D 445; ASTM test) Flash point 475 °F 460 °F (D 92; ASTM test) (D 92; ASTM test) Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 26: Cooling Oil Charge
Engine oils that do not conform to the above can reduce the useful life of the engine! ■ The use of unlisted engine oils requires prior authorization by KAESER. ➤ Please contact an authorized KAESER service representative. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 27: Fuel Recommendation
According to EN 590 and ASTM D975, a specific portion of biodiesel is permitted in the fuel. Depending on the country of origin, biodiesel can be produced from different plant materials and thus have different properties. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 28: Engine Coolant Recommendation
The coolant (cooling fluid) is treated by the addition of anti-freeze with ethylene glycol-based anti- corrosion additives to the water. The coolant used must be in accordance with the stipulations provided by the engine manufacturer KUBOTA. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 29: Fluid Volumes
Tab. 34 Fluid volumes 2.8.6 Batteries Feature Value Voltage [V] Capacity [Ah] PTC testing current [A] (according to EN 50342) Tab. 35 Batteries Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 30: Options
Ambient conditions, low temperature equipment 2.9.2.2 Insulated hose lines Name Material Insulated pressure hoses for control air Polyamide Tab. 38 Insulated pressure hoses Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 31: Safety And Responsibility Basic Instructions
Observe statutory and universally accepted regulations ➤ Observe all relevant statutory and accepted regulations during transportation, operation, clean‐ ing, and maintenance of the machine. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 32: Determining Personnel
➤ Ensure that personnel entrusted with transportation, operation, cleaning, and maintenance possess the necessary qualifications and authorizations to carry out their respective tasks. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 33: Complying With Inspection Schedules And Accident Prevention Regulations
Exhaust gases from combustion engines contain carbon monoxide, a color- and odorless but high‐ ly toxic gas. The inhalation of minute quantities can be lethal. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 34 (e.g. pipes and vessels) as this influences the components' resistance to pressure. The safety of the machine is then no longer ensured. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 35 ➤ Wear ear protection if necessary. Safety relief valve blow-off results in high noise emission. ➤ Never generate compressed air without consumers being connected. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 36: Safe Machine Operation
➤ Wear protective clothing as necessary. Suitable protective clothing (examples): ■ Safety work wear ■ Protective gloves ■ Safety boots ■ Eye protection (protective glasses) ■ Ear protection Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 37 ➤ Loads must be slowly lifted and carefully set down. ➤ Never allow the load to hang from the hoist longer than necessary. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 38 ➤ Do not open or dismantle any valves. ➤ Use only spare parts approved by KAESER for use in this machine. ➤ Carry out regular inspections: Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 39 These include, for example, fuel, engine oil and compressor cooling oil and coolant. ➤ Dispose of the machine in accordance with local environmental regulations. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 40: Organizational Measures
During cleaning or maintenance work, a check should be made that safety signs have not been removed or obliterated. Have missing or illegible signs replaced! Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 41: Fig. 4 Location Of Safety Signs (Outside)
Hot surface can cause burns! ➤ Let the machine cool down. ➤ Work carefully. ➤ Wear protective clothing and gloves. ➤ Do not inhale dangerous gases. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 42: Tab. 41 Safety Signs
➤ Do not idle the engine except as necessary. Pinch point hazard! ➤ Keep hands clear when opening the canopy. Tab. 41 Safety signs Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 43: Fig. 5 Location Of Safety Signs (Inside)
➤ Always replace fuel filter cap after refueling. ➤ Always wipe up fuel spills which may occur inside the compressor en‐ closure and allow the machine to ventilate. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 44: Noise Control Requirements
Modifying the air intake channels or hoses (if applicable). ■ Modifying the air filter enclosure. ■ Modifying the exhaust air silencer. ■ Manipulating the machine's control and regulation system. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 45: Emergencies
Any difficulty with respiration: seek immediate medical help. If swallowed: ➤ Wash out the mouth immediately. ➤ Do not induce vomiting. ➤ Seek medical aid. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 46: Warranty
Thus, the prerequisites required for approval by the authorities may no longer be given. The concerned directives and regulations can be: ■ Machinery directive ■ Pressure vessel directive Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 47: Environmental Protection
Diesel oxidation catalytic converter ─ Diesel particulate filter ■ Components for the reduction of nitrogen oxide emissions ─ SCR catalytic converter with reduction agent addition Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 48: Design And Function Bodywork
Pinch hazard! Risk of serious pinch injury to fingers when closing doors and covers. ➤ Work with caution. ➤ Wear protective gloves as necessary. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 49 The wing doors are provided with handles for opening. Release the doors by the snap fasteners. The doors are held open by gas springs. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 50: Machine Structure
Oil filter Radiator block Thermostatic valve Lifting eye Oil separator cartridge Exhaust gas after-treatment with diesel oxidation catalyst and diesel particulate fil‐ Coolant cooler Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 51: Machine Function
Design and Function Machine function Machine function Machine function (without options). Item numbers correspond to the pipe and instrument flow diagram (P&ID) in chapter 13.2. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 52: Fig. 8 Machine Overview
Fan wheel Safety relief valve Exhaust gas after-treatment with diesel oxi‐ Engine dation catalyst and diesel particulate filter Minimum pressure check valve Coolant cooler Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 53: Operating Modes And Control Mode
─ The load and fuel consumption of the engine rises and falls with the air demand. ─ The airend delivers compressed air. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 54: Modulating Control
Safety relief valves protect the system against unacceptable pressure rise. They are factory set. ■ Enclosures and covers for moving parts and electrical connections: Protect against unintentional contact. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 55: Sigma Control Smart Control Panel
LOAD. «STOP» key ■ Stops the machine. Continuous light when a fault has ■ Acknowledges/resets mainte‐ occurred. nance tasks. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 56: Variable Pressure Flow Rate Control (Pv Control)
Any faults or malfunctions are stored as fault codes in the alarm memory and for‐ warded to the SIGMA CONTROL SMART controller. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 57: Exhaust Gas Treatment System
4.8.2 Exhaust gas treatment system The exhaust gas treatment system primarily contributes to limiting the exhaust gas emissions of the machine. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 58: Regeneration Of The Diesel Particulate Filter
As a rule, the engine control unit (ECU) automatically starts the regeneration. Regeneration must be manually initiated (parked regeneration) only in exceptional cases (adverse applica‐ tion conditions). Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 59: Options
For certain applications, the compressed air generated by this machine must be treated before use. The following describes the possible air treatment options that may be fitted to the machine. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 60: Fig. 11 Compressed Air Options
This warm, dry compressed air is ideal for applications such as sandblasting. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 61: Gsm/Gps Modem
The document bag is not part of the standard equipment. It can be optionally selected! Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 62: Transport Options
Frame types of stationary machines Option Designation Characteristics Skid ■ Frame designed as skid ■ Use as stationary machine ■ Mounted on truck/trailer platform Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 63: Tab. 45 Stationary Machines
Mounted on truck/trailer platform Tab. 45 Stationary machines Further information See chapter 13.3 for the dimensional drawings of machines with stationary frame designs. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 64: Installation And Operating Conditions
Installation conditions Precondition The floor must be level, firm and capable of bearing the weight of the machine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 65: Fig. 14 Minimum Distance From Excavations/Slopes And Walls
➤ Use winter diesel fuel. ➤ Use low viscosity compressor cooling oil. 9. At ambient temperatures below 32 °F, follow the instructions in chapter 7.4. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 66: Requirements For Positioning On A Lorry Platform
5. If required, attach a hazardous goods label at the machine. Further information For the installation of the bolt-down machine mounts, see chapter 6.4. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 67: Installation
The machine is installed on level ground and has cooled down. Air consumers are disconnected, the outlet valves are open, the machine is fully vented, the pressure gauge reads 0 psig! Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 68: Fitting The Machine Feet
4. Install the hexagon bolt in the thread of the machine foot. 5. Tighten the hexagon bolt. 6. Install and tighten the other machine feet correspondingly. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 69: Initial Start-Up Ensuring Safety
➤ Remove all packing materials on and in the machine. ➤ Observe the machine during the first few hours of operation to ensure that it is operating cor‐ rectly. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 70: Special Measures For Recommissioning After Storage
➤ Is the contamination indicator on the engine air filter OK? 10.4.2 ➤ Is there sufficient coolant in the coolant expansion tank? 10.4.1 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 71: Low-Temperature Operation
1. Open the left-hand door. 2. Switch on the «Controller ON/OFF» switch. The controller boots up. Ready to start indicator flashes. 3. Close the left-hand door. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 72: Starting Assistance
➤ Do not connect the battery jumper cables to the negative pole of the discharged battery or to the bodywork of the machine. ➤ Work with caution. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 73: Fig. 16 Jumper Cable Connection Diagram
3. Connect the minus pole of the assisting battery to a bare metal point on the machine’s drive engine to be started (as far away from the battery as possible). Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 74 A stop of the machine’s engine as soon as the cables are disconnected could indicate major damage (e.g. to the engine generator or battery) which must repaired by a specialized work‐ shop. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 75: Operation
The hose length represents a cooling section. With increasing cooling, the compressed air gives off moisture capable of damaging the air tool. ➤ Use short compressed air hoses. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 76: Starting Up And Shutting Down
NORMAL OFF label «EMERGENCY STOP» push button Compressed air outlet pressure gauge Operating keys SIGMA CONTROL SMART control unit «Menu navigation» keys Display Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 77: Sigma Control Smart Control Unit
The control voltage for the SIGMA CONTROL SMART control unit is switched on when the ON . The «Controller ON/OFF» switch is located inside the «Controller ON/OFF» switch is set to machine. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 78: Observing The Quick Reference Guide
Quick reference guide for start-up procedure 1. Open the control panel cover. 2. Follow the process step symbols on the quick reference guide to start up the machine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 79: Operating The Machine In Winter Conditions
➤ Arrange for an authorized KAESER service representative to replace the «EMERGENCY STOP» push button. Observing the permissible total weight of the machine ➤ Remove snow and/or ice from the machine. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 80: Starting The Machine
(with the controller activated) or during operation (with the machine running). ■ The pressure can only be set at lower than the nominal working pressure of the machine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 81: Fig. 22 Quick Access Adjustment Compressed Air Output Pressure
Jump back to the menu bar, the "Main menu" symbol receives a black background. Access via menu structure Precondition The Settings menu (hand symbol) is selected. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 82: Shutting Down The Machine
Abrupt stopping of the engine under load can cause a fault or damage to the turbocharger. ➤ Use the controller to shut down the machine as normal; do not use the «EMERGENCY STOP» push button to save time. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 83: Shutting Down In An Emergency
8.2.9 Shutting down in an emergency In the event of danger, shut the machine down immediately by activating the «EMERGENCY STOP» push button. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 84: Refueling The Machine
In the worst case scenario, use of the incorrect fuel type in a modern diesel engine can result in irreparable damage to the injection system and drive engine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 85: Tab. 48 Measures Required Should The Fuel Tank Be Filled With The Incorrect Fuel Type
➤ If necessary, arrange for the injection system / engine to be replaced. ➤ Only fill the fuel tank with diesel that complies with the recommended specifications. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 86: Filling The Fuel Tank At A Pump By Means Of A Refuelling Nozzle
0 psig. The negative cable to the battery is disconnected. The selected fuel meets the requirements specified in Table 49. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 87: Filling The Fuel Tank On A Construction Site By Means Of A Canister
Dispose of any spilled fuel and fuel-contaminated working materials in accordance with appli‐ cable environmental regulations. Preparing for operation 1. Connect the negative cable to the battery. 2. Close the enclosure. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 88: Confirming Alarm And Warning Messages
The event memory status bar continues to display the confirmed message. Once the fault has been successfully remedied, the message still needs to be acknowledged by restarting the SIGMA CONTROL SMART. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 89: Cleaning The Machine After Operation
Stirred up dirt particles and hazardous materials! Injuries to eyes. ➤ Wear safety glasses. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 90: Cleaning The Exterior Of The Machine
Cover the intake openings of both air filters ■ Clean the interior of the machine ■ Remove the covers from the two air filters Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 91: Operating The Options
Danger of burns from hot surfaces! ➤ Always wear protective gloves. ➤ Always wear protective gloves when adjusting the directional control valve lever. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 92: Fig. 25 Bypassing/Switching On The Heat Exchanger
“Condensate-free and warm compressed air” is available from the compressed air dis‐ tributor. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 93: Tab. 51 Directional Control Valve Position And Selected Compressed Air Quality
Compressed air fed through the heat exchanger is not reheated. Consequently, only “technically oil-free and dry compressed air” is available from the compressed air distributor. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 94: Fault Recognition And Rectification
SW = Specialist Workshop; KS = KAESER SERVICE; DPF = Diesel Particulate Filter SCS - SIGMA CONTROL SMART; ECU - Engine Control Unit Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 95 SW = Specialist Workshop; KS = KAESER SERVICE; DPF = Diesel Particulate Filter SCS - SIGMA CONTROL SMART; ECU - Engine Control Unit Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 96: Tab. 52 Alarm Messages And Actions Relating To "Engine Fault
SW = Specialist Workshop; KS = KAESER SERVICE PLC = Programmable logic controller; HMI = Human-machine interface; Watchdog = Function monitoring; ECU = Engine control unit Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 97: Warning Messages On The Controller
ADT = Airend discharge temperature Tab. 55 Fault messages and actions relating to “General faults” 9.2.2 Warning messages on the controller The machine is not shut down. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 98: Tab. 56 Warning Messages And Measures Relating To The Engine
DPF = Diesel particulate filter; ECU = Electronic Control Unit UM SCS = Separate user manual for the SIGMA CONTROL SMART controller Tab. 56 Warning messages and measures relating to the engine. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 99: Evaluating Engine Faults And Alarms
8.2.9. Defective starter. Have it checked. – Engine electrical fault Have it repaired/changed. – SW = Specialized workshop; KS = KAESER SERVICE Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 100: Engine Does Not Reach Full Speed
SIGMA CONTROL SMART de‐ Have it repaired/changed. – fective. SW = Specialized workshop; KS = KAESER SERVICE Tab. 60 Alarm: "engine does not reach full speed". Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 101: Analyzing Compressor Faults And Alarms
Oil separator cartridge heavily Change, see chapter 10.6.6. – – clogged. SW = Specialized workshop; KS = KAESER SERVICE Tab. 62 Fault: working pressure too low Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 102: Safety Relief Valve Blows Off
Ambient temperature too high. See installation conditions in – – chapter 5.2. SW = Specialized workshop; KS = KAESER SERVICE Tab. 64 Fault: machine overheating Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 103: Too Much Oil Residue In The Compressed Air
See chap‐ ter 10.12.2 SW = Specialized workshop; KS = KAESER SERVICE Tab. 67 Fault: high moisture content in the compressed air Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 104: 10 Maintenance
➤ Disconnect the air consumers. ➤ Depressurize all pressurized components and enclosures. Verify the vented state. ■ Wait until the machine has automatically vented. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 105: Observing Maintenance Messages In The Controller
2202 Maintenance – Change compressor cooling oil. Change cooling oil. 10.6.3 (every 1000h) h - operating hours Tab. 69 Maintenance messages and required measures Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 106: Completing Maintenance
➤ Reset the maintenance timer as described in the separate user manual for SIGMA CONTROL SMART, chapter “Reset maintenance timer”. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 107: Following The Maintenance Plans
Maintenance tasks on the machine after commissioning 10.3.3 Regular maintenance tasks The following table lists the various maintenance intervals for the machine. Maintenance interval Short description Daily – Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 108: Tab. 71 Maintenance Intervals And Regular Maintenance Tasks
KUBOTA = Is serviced by a representative from the engine manufacturer (Kubota Corporation) KS = Contact KAESER SERVICE; SW = Contact Specialist Workshop DPF = Diesel Particulate Filter Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 109 KUBOTA = Is serviced by a representative from the engine manufacturer (Kubota Corporation) KS = Contact KAESER SERVICE; SW = Contact Specialist Workshop DPF = Diesel Particulate Filter Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 110: Fig. 59 Maintenance Indicator
KUBOTA = Is serviced by a representative from the engine manufacturer (Kubota Corporation) KS = Contact KAESER SERVICE; SW = Contact Specialist Workshop DPF = Diesel Particulate Filter Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 111: Tab. 72 Regular Machine Maintenance Tasks
10.12.3 (*). EL = Qualified electrician KS = Contact KAESER SERVICE; SW = Contact specialized workshop Tab. 73 Regular maintenance tasks for options Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 112: Drive Engine Maintenance
The tank is transparent so the coolant level can be seen from outside. minimum and maximum marks when the engine is cool. ■ The fluid level should be between the Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 113: Fig. 26 Checking The Coolant Level
If the coolant is heavily discolored and/or contains floating particles: Change the coolant. Measuring the concentration of the antifreeze: An instrument (e.g. refractometer) is used to check the antifreeze concentration of the coolant. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 114: Fig. 27 Recommended Mixture Ratio For Coolant
➤ Observe the coolant recommendations given in Chapter 2.8.4! Preparing the coolant: Precondition The coolant used must meet the specification of ASTM D4985. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 115: Tab. 74 Coolant Mixture Table
The machine has cooled down. Both doors are open. The «Controller ON/OFF» switch is switched off, the negative cable of the battery has been disconnected. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 116: Fig. 28 Draining The Coolant
2. Read and observe the manufacturer's instructions regarding the use of cooler cleaning agent. 3. Having drained the coolant, use a coolant cleaning agent to descale the water cooler. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 117: Engine Air Filter Maintenance
Checking the air filter contamination level: Air filter maintenance is required when the yellow piston inside the maintenance indicator reaches the red zone. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 118: Fig. 29 Maintenance Indicator
1. Compress valve area during cleaning procedure Evacuator vent opens. Coarse dirt particles and accumulated dust are expelled. 2. Release the valve area. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 119: Fig. 31 Engine Air Filter Maintenance
The efficiency of the engine air filter is not increased by the secondary filter element. The secon‐ dary filter element provides an additional level of protection, in case the primary filter element is damaged or incorrectly fitted. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 120: Fig. 32 Removing Both Filter Elements
➤ Close both doors. Cleaning the primary filter element Reuse cleaned primary filter elements only as an exceptional case. Always use new filter elements if possible. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 121: Fuel System Maintenance
0 psig. The machine has cooled down. «Controller ON/OFF» switch is switched off, the minus cable of the battery has been disconnected. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 122: Fig. 34 Servicing The Fuel System
Air can enter the fuel system if the fuel tank is empty after a fuel filter change or when carrying out work on the fuel lines. If the engine refuses to start despite a full tank, bleed the fuel system. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 123: Fig. 35 Bleeding The Fuel System
Fuel filter water level . The display indicates water in the fuel filter by showing The water separator must be emptied immediately when this warning is displayed. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 124: Fig. 36 Warning Message: Water Level, Fuel Prefilter
➤ Confirm the warning with the «Enter» key. The mixture of fuel and water and any materials contaminated with fuel must be disposed of in accordance with environmental protection regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 125: Fig. 38 Changing The Fuel Prefilter Cartridge
The fuel system must be bled after the filter cartridge has been changed. Dispose of fuel and any materials and components contaminated with it in accordance with environmental protection regulations. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 126: Fig. 39 Fuel Filter Maintenance
3. Press and hold the «OFF» key on the control panel of SIGMA CONTROL SMART for more than 1 second. The machine is switched off. 4. Wait until the machine has automatically vented. The pressure gauge reads 0 psig! Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 127: Checking The Engine Oil Level
Correct range for oil level Dip-stick 1. Open the door. 2. Pull out the dipstick. 3. Wipe with a clean lint-free cloth. 4. Push in the dipstick. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 128: Engine Oil Filling And Topping Off
1. Switch on machine by using the «START» key on the control panel of SIGMA CONTROL SMART. 2. Warm-up machine by letting it run in IDLE mode. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 129: Changing The Engine Oil
To drain the oil from the engine, it is necessary to attach the enclosed male hose coupling to the hose coupling of the drive engine. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 130: Replacing The Engine Oil Filter
Standard tools, such as filter wrench or belts may be used in order to loosen the old oil filter for removal. The new oil filter, however, may only be installed and tightened by hand force. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 131: Tab. 77 Specific Message Code For "Change The Oil Filter
➤ Wear long-sleeved protective clothing and protective gloves. Overstraining of components! Leaking engine oil circuit. ➤ Install and tighten new oil filter only by hand force. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 132: Fig. 42 Changing The Oil Filter
➤ Replenish engine oil. Dispose of old oil filter, old oil and materials contaminated with oil according to applicable en‐ vironmental protection regulations. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 133: Replacing The Engine Oil Separator Catridge
12. Close both doors. Dispose of the old oil separator element, old O-ring and any contaminated materials in ac‐ cordance with the applicable environmental protection regulations. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 134: Drive Belt Maintenance
Drive engine 1. Loosen the hexagon bolts at the belt guard. 2. Remove the hexagon bolts and washers. 3. Remove the belt guard. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 135: Fig. 45 Check The Drive Belt Seating
The belt tension can be checked by hand: To check the tension, press the belt inwards with the thumb at the mid-point between pulleys. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 136: Fig. 46 Manually Checking The Belt Tension
5. Switch on the «Controller ON/OFF» switch. 6. Close the doors. 10.4.9.3 Changing/tensioning the drive belt The drive belt is tensioned via the screw connection of the three-phase alternator. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 137: Fig. 47 Changing/Tensioning The Drive Belt
After running for two to three hours, check the belt tension again. Old belts should be disposed of in accordance with the latest environmental regulations. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 138: Having The Anti-Vibration Mount Checked
➤ Work with caution. When working on batteries, comply with the following safety signs A warning label with safety signs is attached to the battery. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 139: Fig. 49 Safety Signs - Warning Labels On The Battery
The current charge level of the starter batteries can be checked on the SIGMA CONTROL SMART Battery voltage indicator. controller display via the Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 140: Tab. 78 Starter Batteries Charge Level
2. Lightly grease the terminals to prevent corrosion. 3. Check that the batteries and cable connections are properly secured and tighten if necessary. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 141 A short-circuited battery heats up quickly and can burst. ➤ Never short-circuit a battery (e.g. with a hand tool). ➤ Wear protective gloves and safety glasses. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 142: Servicing Components In The Exhaust Gas After-Treatment System
0 psig. The «Controller ON/OFF» switch is switched off, the negative cable of the battery has been disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 143: Fig. 50 Heat Shield, Exhaust Gas After-Treatment
Heat shield, diesel particulate filter haust manifold ➤ If necessary, remove the heat shields so as to be able to conduct the following checks correct‐ Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 144: Fig. 51 Exhaust Gas After-Treatment With Diesel Particulate Filter
Maintenance of all components in the exhaust gas after-treatment system has been completed cor‐ rectly. 1. Refit all heat shields. 2. Check that all heat shields are fitted correctly. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 145: Compressor Maintenance
1. Turn the screw plug in the direction of the arrow The screw plug is loosened. 2. Release and remove the screw plug. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 146: Filling Or Topping Off The Cooling Oil
6. Replace the screw plug in the filler port. Preparing for operation 1. Connect the negative battery terminal. 2. Switch on the «Controller ON/OFF» switch. 3. Close the door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 147: Changing The Cooling Oil
➤ Always change the oil filter when changing the cooling oil. Message code Remedy 2202 Changing the cooling oil Tab. 79 Specific message code for “Change the cooling oil” Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 148 ■ Attach the other male hose coupling to the hose coupling on the oil cooler. ■ Remove the screw plug from the airend. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 149: Fig. 53 Draining The Compressor Cooling Oil
4. Loosen and remove the protective cap for the hose coupling. 5. Attach the male hose coupling to the hose coupling. The cooling oil drains out. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 150: Fig. 54 Airend Screw Plug
2. Fit the new sealing ring to the screw plug. 3. Properly tighten the screw plug. Installing the oil filter component ➤ For installing of the new oil filter, see chapter 10.6.4. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 151: Tab. 80 Specific Cooling Oil Volumes
➤ Top off with more cooling oil. 2. Install the screw plug with a new gasket on the filler port. 3. Tighten the screw plug. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 152: Replacing The Compressor Oil Filter
➤ Wear long-sleeved protective clothing and protective gloves. Overstraining of components! Leaking cooling oil circuit. ➤ Install and tighten new oil filter only by hand force. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 153: Fig. 55 Changing The Oil Filter
➤ Top off the cooling oil. Preparing for operation 1. Connect the negative battery terminal. 2. Switch on the «Controller ON/OFF» switch. 3. Close the door. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 154: Oil Separator Tank Dirt Trap Maintenance
0 psig! Left door is open, «Controller ON/OFF» switch is switched off, the minus cable of the battery has been disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 155: Fig. 56 Oil Separator Tank Dirt Trap Maintenance
See Fig. 56; Detail: 6. 1. Loosen the oil return line clamping nut. 2. Use a screwdriver to remove the nozzle. 3. Remove the male stud fitting. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 156: Fig. 57 Install The Male Stud Fitting
Pressure gauge reads 0 psig! 5. Open the outlet valves. 6. Open the left-hand door. 7. Visually inspect for leaks. 8. Close the door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 157: Changing The Oil Separator Cartridge
Changing the oil separator cartridge Oil separator cartridge Oil filter Direction of arrow (loosen oil separator Solenoid valve cartridge) Thermostatic valve ➤ Open the left-hand door. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 158 7. After approximately 5 minutes: Check the cooling oil level. Cooling oil level too low: Top off the cooling oil. 8. Visually inspect for leaks. 9. Close the door. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 159: Compressor Air Filter Maintenance
Checking the air filter contamination level: Air filter maintenance is required when the yellow piston inside the maintenance indicator reaches the red zone. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 160: Fig. 60 Cleaning The Dust Evacuator Valve
1. Compress valve area during cleaning procedure Evacuator vent opens. Coarse dirt particles and accumulated dust are expelled. 2. Release the valve area. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 161: Fig. 61 Compressor Air Filter Maintenance
The efficiency of the compressor air filter is not increased by the secondary filter element. The sec‐ ondary filter element provides an additional level of protection, in case the primary filter element is damaged or incorrectly fitted. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 162: Fig. 62 Removing Both Filter Elements
2. Close both doors. Cleaning the primary filter element Reuse cleaned primary filter elements only as an exceptional case. Always use new filter elements if possible. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 163: Cleaning The Cooler
The frequency of cleaning is mainly dependent on local operating conditions. Check both coolers regularly for clogging. Severe contamination should be cleaned by an author‐ ized KAESER service representative. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 164: Cleaning The Oil Cooler And Coolant Cooler
The cleaning direction by means of compressed air, water or steam jet must always be in the opposite direction of the cooling air flow. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 165: Fig. 64 Cleaning The Cooler
2. Remove the covers from the intake openings of both the drive engine and compressor air fil‐ ters. Preparing for operation 1. Connect the negative battery terminal. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 166: Checking The Screw Connections
Damage to the machine from insufficient clamping force at screw connections ➤ Tighten all screw connections with the defined tightening torque. 1. Determine the thread size for the screw connection. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 167: Specific Guideline Values For Tightening Torques
In order to ensure these functions at any time, the wing doors and its connecting elements must always be in a perfect condition. Overview: ■ Maintain rubber sealing strips ■ Check closed wing doors ■ Check connecting elements Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 168: Maintain Rubber Sealing Strips
■ Gas struts 1. Check all connecting elements of the enclosure for damages, wear, and firm seating. 2. If necessary, grease the hinges. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 169: Check/Replace Hose Lines
Replace the fuel lines of the drive engine ➤ Have an authorized KAESER service representative replace the fuel lines of the drive engine. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 170: Replace The Pressure Hoses Of The Engine
2. Check if «EMERGENCY STOP» push button locks properly and remains locked. 3. Check if the «EMERGENCY STOP» push button unlocks by turning it in the direction of the arrow. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 171: Have The Actuating Pressure Of The Safety Relief Valve Checked
Check in accordance with section: "Check safety shut-down at excessive airend discharge temperature" in the separate User Manual for the SIGMA CONTROL SMART controller, chapter “Have safety functions checked”. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 172: Maintenance For Optional Items
Swirling dust due to cleaning with compressed air! Risk of injury to respiratory tract ➤ Wear breathing mask. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 173: Fig. 66 Cleaning The Compressed Air After-Cooler
Remove the protective coverings from the two air filters ➤ Remove the covers from the intake openings of both the engine and compressor air filters. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 174: Maintenance Of The Water Separator Dirt Trap
0 psig! Both doors are open, «Controller ON/OFF» switch is switched off, the minus cable of the battery has been disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 175: Fig. 67 Clean The Dirt Trap
2. Install the male stud fitting. 3. Position the nozzle in the male stud fitting. 4. Use a screwdriver to tighten the nozzle. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 176: Filter Combination Maintenance
➤ Wait until the machine is completely vented (check: pressure gauge reads 0 psig). ➤ Depressurize the filter combination. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 177: Fig. 68 Combination Filter Maintenance
0 psig. Positioning the receptacle 1. Place the receptacle beneath the filter combination hose lines. 2. Open both condensate drain shut-off valves. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 178 0 psig. The «Controller ON/OFF» switch is switched off, the negative cable of the battery has been disconnected. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 179: Tab. 86 Replacing The Filter Elements
Dispose of old parts and contaminated materials in accordance with environmental regula‐ tions. Further information Further information on replacing filter elements can be found in the “Filter Operating Instructions” in chapter 13.6. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 180 1. Open the door/s. 2. Visually inspect the filter combination for leaks. 3. Visually inspect the condensate hose lines for leaks. 4. Close the door/s. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 181: Documenting Maintenance And Service Work
➤ Enter maintenance and service work carried out in this list. Date Maintenance task carried out Operating hours Signature Tab. 87 Maintenance log Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 182: 11 Spares, Operating Materials, Service
1980 Fuel filter (cartridge) 1920 Oil filter (cartridge) 1905 Oil separator element 1216 Injector nozzle 4475 Injector nozzle seal 4476 Engine belt 4470 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 183: Kaeser Air Service
➤ Have further tasks, not described in this Operating Manual, carried out by motor vehicle workshops or KAESER SERVICE only. 11.4.1 Spare parts overview Validity: M55PE Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 184 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 185 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 186 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 187 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 188 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 189 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 190 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 191 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 192 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 193 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 194 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 195 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 196 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 197 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 198 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 199 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 200 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 201 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 202 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 203 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 204 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 205 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 206 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 207 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 208 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 209 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 210 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 211 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 212 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 213 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 214 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 215 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 216 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 217 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 218 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 219 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 220 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 221 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 222 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 223 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 224 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 225 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 226 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 227 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 228 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 229 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 230 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 231 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 232 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 233 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 234 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 235 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 236 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 237 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 238 Spares, Operating Materials, Service 11.4 Replacement parts for service and repair Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 239: 12 Decommissioning, Storage And Transport
Discharged batteries are susceptible to frost damage and can freeze at 14°F. ➤ Store batteries in a frost-proof location. ➤ Store batteries as fully charged as possible. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 240: Long-Term De-Commissioning/Storage
➤ Clean the bodywork and treat with preservative. – ➤ Attach a notice on the instrument panel informing of the decommis‐ – sioning measurements taken. Tab. 91 "Long-term decommissioning/storage" checklist Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 241: Transportation
Only allow transport by authorized personnel who are trained in the safe handling of motor vehicles and the transportation of goods. ➤ Ensure that the danger area is clear of personnel. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 242: Transporting The Machine By Crane
1. Open the lifting eye cover plate. 2. Position the crane hook vertically above the lifting eye. 3. Insert the crane hook into the lifting eye. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 243: Transporting By Forklift Truck
➤ Observe the specific accident prevention regulations regarding transport by forklift. ➤ Instruct personnel in the immediate danger area around the forklift or load to leave the area. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 244: Fig. 70 Prohibition Signs For Forklift Transport
4. Check the lift mast. 5. Check the chain hoist or hydraulic cylinders. Both fork prongs show cracks and deformation. ➤ Replace both fork prongs. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 245: Fig. 72 Ensure Both Fork Prongs Are Positioned Under The Machine
The lift mast remains vertical throughout the lifting procedure. Once the load has been lifted, the lift mast will be inclined in the direction of the arrow. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 246: Fig. 73 Lifting The Machine With A Forklift
➤ Driving with a raised load is prohibited. ➤ After unloading from the loading ramp/HGV loading bed, the fork carriage must be low‐ ered immediately. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 247: Transporting As A Load
Always observe the applicable accident and safety regulations during transportation. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 248: Fig. 75 Example: Improper Load Securing
➤ Protect the prop stand on portable machines against overload when lashing down. Fig. 75 Example: improper load securing Incorrect bracing Incorrectly loaded prop stand Loading bed Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 249: Fig. 76 Example: Proper Load Securing Via Lashing Points Provided
12.2.4.2 Load securing for stationary machines If necessary, attach tension belts or other bracing devices to the lashing points provided. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 250: Fig. 77 Bracing As Load Securing (Machine In Stationary Configuration)
2. Remove all dangerous fluids/materials. These include: ■ Residues of fuel or fuel vapors. ■ Lubricants in the engine and compressor. ■ Electrolyte in rechargeable batteries. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 251: Storage
➤ Follow all instructions carefully. 12.4.1 Removing the batteries Overview: ■ Remove the batteries ■ Dispose of batteries in accordance with environmental regulations Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 252: Draining Operating Fluids
Cooling oil Engine oil Transmission oil Coolant Hydraulic oil Reduction agent additive — from the exhaust gas after-treatment system Tab. 93 Machine fluids Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 253: Draining Condensate
Tab. 96 Machine option filters/filter elements Dispose of working materials and components contaminated with operating fluids in accord‐ ance with applicable environmental protection regulations. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 254: Disposing Of The Machine
All used filters/filter elements have been removed and disposed of in accordance with applicable environmental regulations. ➤ Deliver the machine to an authorized disposal agent. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 255: 13 Annex
Identification of the drive engine Fig. 80 Identification of the drive engine Drive engine, with engine serial number Location of engine serial number Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 256: Identification Of The Exhaust Gas After-Treatment System
Identification of the exhaust gas after-treatment system Serial number for DPF silencer assembly Serial number for DPF silencer large assembly 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 257 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 258 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 259 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 260 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 261: Dimensional Drawings
■ Option rd - Chassis, US type ■ Option rn - Chassis with height adjustment ■ Option rr - Chassis without service brake Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 262 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 263: Dimensional Drawing, Stationary Version
Annex 13.3 Dimensional drawings 13.3.2 Option rw Dimensional drawing, stationary version ■ Option rw - Skid frame on runners Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 264 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 265: Dimensional Drawing, Stationary Version
Annex 13.3 Dimensional drawings 13.3.3 Option rx Dimensional drawing, stationary version ■ Option rx - On frame Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 266 Annex 13.3 Dimensional drawings Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 267: Wiring Diagrams
Annex 13.4 Wiring diagrams 13.4 Wiring diagrams 13.4.1 Electrical Diagram Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 268 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 269 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 270 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 271 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 272 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 273 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 274 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 275 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 276 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 277 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 278 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 279 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 280 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 281 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 282 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 283 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 284 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 285 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 286 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 287 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 288 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 289 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 290 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 291 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 292 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 293 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 294 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 295: Lighting And Signaling System Connection
Annex 13.4 Wiring diagrams 13.4.2 Option te Lighting and signaling system connection Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 296 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 297 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 298 Annex 13.4 Wiring diagrams Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 299: Fuel Circulation Diagram
Annex 13.5 Fuel circulation diagram 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 300 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 301 Annex 13.5 Fuel circulation diagram Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 302: Operating Instructions For Compressed Air Filter (Combination Filter)
Annex 13.6 Operating instructions for compressed air filter (combination filter) 13.6 Option dd Operating instructions for compressed air filter (combination filter) Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 303 P010 - P055 (WS, AO, AA, ACS) filtration User Guide fluid & gas handling hydraulics Original Language pneumatics process control sealing & shielding Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 304 Annex 13.6 Operating instructions for compressed air filter (combination filter) Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 305 • Protezione del personale, delle apparecchiature e dei processi a valle • Bassi costi di esercizio • Maggiore produttività e redditività • Tranquillità Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 306 N = NPT M = Réactivation I = Contrôle des incidents G = 1 1/2” H = 2” I = 2 1/2” J = 3” Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 307 Le portate indicate si riferiscono al funzionamento con una pressione di 7 bar g (100 psi g) a 20 C, 1 bar a, pressione relativa del vapore acqueo 0%. Per altri valori di pressione applicare i fattori di correzione indicati. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 308 37.3 2232 1314 P055 [grade] [grade] = grade [klasse] = klasse [Klasse] = Klasse [grade] = grade [grado] = grado [grado] = grado Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 309 Considerando la capacità di filtrazione minima ottenuta, selezionare un separatore d'acqua o un modello del filtro dalla tabella in alto relativa alle portate (la portata del separatore d'acqua o del filtro selezionato deve essere pari o superiore alla capacità di filtrazione minima) Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 310 15.30 33.73 WS / P055J Note: Water Separators do not include a DP Indicator, use dimension H + d for the total height. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 311 Die angesammelte Flüssigkeit muss sicher aufbereitet und entsorgt werden. Prevedere un sistema di deflusso dei liquidi raccolti dal depuratore. Trattare e smaltire i liquidi raccolti in modo responsabile. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 312 Se il filtro non è pressurizzato la piastra di chiusura inferiore potrebbe spostarsi Models 050 and 055 only La piastra di chiusura inferiore non è soggetta a manutenzione e non deve mai essere rimossa. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 313 Aprire lentamente la valvola di scarico per pressurizzare nuovamente i tubi a valle. Non aprire rapidamente le valvole di mandata o scarico né sottoporre l'unità a una differenza di pressione eccessiva; rischio di danni. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 314 035 - 045 MBK4-2 050 - 055 MBK5-2 010 - 055 010 - 055 PD15NO 010 - 030 DPI-K 035 - 055 ZD90GL Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 315 C e un punto di rugiada in pressione di -40 C PDP. Questi elementi devono essere sostituiti non appena vengono percepiti vapori, odori o sapori. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 316 (4). Procedura di manutenzione 3 Svitare lo scarico automatico (1) ed eliminarlo (2). Montare lo scarico nuovo (3) e serrare (4). 2.5N/m 2.5N/m Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 317 Sostituire l'O-ring situato nella testa del filtro con il nuovo O-ring fornito in dotazione. Assicurarsi che l'O-ring e le filettature siano lubrificati con vaselina senza acido idonea. 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 318 Non usare solventi o alcol per pulire le etichette poiché potrebbero provocare danni. 0 bar 0 psi 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 319 Non aprire rapidamente le valvole di mandata o scarico né sottoporre l'unità a una differenza di pressione eccessiva; rischio di danni. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 320 Protecção dos processos, do pessoal e do equipamento a jusante • Baixos custos operacionais • maior produtividade e rentabilidade • paz de espírito Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 321 N = NPT M = Manuel I = Blokeringsindikator G = 1 1/2” H = 2” I = 2 1/2” J = 3” Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 322 C, 1 bar a, 0% de pressão relativa do vapor de água. Para débitos a pressões diferentes, aplique os factores de correcção apresentados. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 323 [ ] [ ] [ ] 37.3 2232 1314 P055 [grade] [luokka] = luokka [klass] = klass [type] = type [kvalitet] = kvalitet [grau] = grau Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 324 Ao usar a capacidade mínima de filtração, selecione um separador de água ou modelo de filtro a partir das tabelas de taxa de fluxo acima (separador de água ou filtro selecionado deve ter uma taxa de fluxo igual ou superior à capacidade mínima de filtração). Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 325 For pressures between 16 and 20 bar g (232 and 290 psi g) a manual drain [M] must be used. ACS grade filters are supplied with a manual drain [M] as standard. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 326 15.30 33.73 WS / P055J Note: Water Separators do not include a DP Indicator, use dimension H + d for the total height. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 327 Forneça um instrumento para drenar os líquidos recolhidos do equipamento de purificação. Os líquidos recolhidos devem ser tratados e eliminados de uma forma responsável. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 328 A placa de isolamento inferior pode deslocar-se se o filtro não estiver pressurizado A placa de isolamento inferior não necessita de manutenção e nunca deve ser retirada. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 329 Não abra rapidamente as válvulas de entrada ou de saída nem sujeite a unidade a uma pressão diferencial excessiva, caso contrário poderão ocorrer danos. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 330 035 - 045 MBK4-2 050 - 055 MBK5-2 010 - 055 010 - 055 PD15NO 010 - 030 DPI-K 035 - 055 ZD90GL Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 331 Este aumento do conteúdo do vapor do óleo é adsorvido pelo filtro OVR, reduzindo significativamente a respectiva duração da adsorção. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 332 (4). Procedimento de Manutenção 3 Desaperte o dreno automático (1) e elimine-o (2). Instale o novo dreno (3) e aperte (4). 2.5N/m 2.5N/m Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 333 Substitua o O-ring situado na cabeça do filtro pelo novo O-ring fornecido. Certifique-se de que lubrifica o O-ring e as roscas com vaselina adequada e sem ácido. 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 334 Não utilize solventes nem álcool para limpar as etiquetas, pois tal poderá provocar danos. 0 bar 0 psi 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 335 Não abra rapidamente as válvulas de entrada ou de saída nem sujeite a unidade a uma pressão diferencial excessiva, caso contrário poderão ocorrer danos. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 336 • nelielas ekspluat cijas izmaksas, • palielin ts raž gums un ienes gums, • nav iemesla satraukumam Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 337 N = NPT M = Manuaalne I = Sündmuse monitor näidatud G = 1 1/2” H = 2” I = 2 1/2” J = 3” Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 338 C, 1 stienis (a), 0% relat vais dens tvaika spiediens. Pl sm m pie cit m spiediena v rt b m lietojiet nor d tos labošanas faktorus. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 339 P055 [grade] [klasa] = klasa [stupe ] = stupe [T ída] = t ída [puhastusaste] = puhastusaste [osztály] = osztály [Kategorija] = Kategorija Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 340 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 341 15.30 33.73 WS / P055J Note: Water Separators do not include a DP Indicator, use dimension H + d for the total height. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 342 Opat ete si vybavení pro odvod nahromad né kapaliny z þisticího za ízení. S nahromad nou kapalinou je nutné zacházet odpov dným zp sobem a stejným zp sobem ji také likvidovat. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 343 Ja filtr nav paaugstin ta spiediena, apakš j nosl gpl ksne var kust ties Apakš j nosl gpl ksne ir deta a, kam nav nepieciešama apkope, un to nedr kst no emt. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 344 Neatveriet iepl des vai izpl des v rstus strauji un nepak aujiet iek rtu p rm r gai spiedienu starp bai, cit di var rad t boj jumus. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 345 035 - 045 MBK4-2 050 - 055 MBK5-2 010 - 055 010 - 055 PD15NO 010 - 030 DPI-K 035 - 055 ZD90GL Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 346 . Toto zvýšení obsahu olejových par je absorbováno filtrem OVR, což významn snižuje absorpþní životnost. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 347 Noskr v jiet autom tisko novadcaurul ti (1) un izmetiet to (2). Uzst diet jauno novadcaurul ti (3) un pievelciet to (4). 2.5N/m 2.5N/m Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 348 Nomainiet filtra galv esošo bl vgredzenu ar komplekt iek auto jauno bl vgredzenu. Noteikti iee ojiet bl vgredzenu un v tnes ar piem rotu vazel nu, kas nesatur sk bi. 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 349 Eti ešu t r šan neizmantojiet š din t jus vai spirtu, jo t var rad t boj jumus. 0 bar 0 psi 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 350 Neatveriet iepl des vai izpl des v rstus strauji un nepak aujiet iek rtu p rm r gai spiedienu starp bai, cit di var rad t boj jumus. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 351 úi a proceselor • costuri opera ionale sc zute • productivitate úi profitabilitate crescut • liniúte sufleteasc • • • • • • Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 352 N = NPT M = Roþno I = Monitor pojavitev spodaj G = 1 1/2” H = 2” I = 2 1/2” J = 3” Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 353 G = BSPP E = 1” N = NPT G = 1 1/2” H = 2” I = 2 1/2” J = 3” Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 354 P010 [grade] [grade] P010B [ ] [ ] [ ] P010 [grade] [grade] P010C [ ] [ ] [ ] ½ P010 [grade] Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 355 [ ] [ ] [ ] 37.3 2232 1314 P055 [grade] [klas ] = klas [razred] = razred [derece] = derece [grad] = grad [grad] = grad Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 356 Separatur tal-Ilma jew mudell ta’ Filtru mit-tabelli tar-rata tal-fluss ta’ hawn fuq (Separatur tal-Ilma jew Filtru ul g andu jkollu rata ta’ fluss ugwali jew ikbar mill-kapa ità ta’ filtrazzjoni minima). Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 357 [ ] [ ] [ ] [ ] P010 [ ] [ ] [ ] [ ] P010 [ ] [ ] [ ] [ ] Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 358 15.30 33.73 WS / P055J Note: Water Separators do not include a DP Indicator, use dimension H + d for the total height. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 359 (bir uçtan salÕnÕr), ardÕndan da yo÷unlaúma separatörünün tek bir giriúine salÕnmalÕdÕr. Biriken sÕvÕlarÕ arÕndÕrma ekipmanÕndan süzdürecek bir tertibat olmasÕnÕ sa÷layÕn. Biriken sÕvÕlar sorumlu bir úekilde iúlenmeli ve atÕlmalÕdÕr. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 360 Placa inferioar de acoperire se poate deplasa atunci când filtrul nu este presurizat Placa inferioar de acoperire este un element care nu poate fi remediat în service úi care nu trebuie demontat. Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 361 Aúa÷Õ akÕm borularÕna yeniden basÕnç uygulamak için çÕkÕú valfini yavaúça açÕn. Giriú ve çÕkÕú valflerini hÕzla açmayÕn veya üniteyi aúÕrÕ basÕnç farklarÕna maruz bÕrakmayÕn; aksi halde hasar oluúabilir. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 362 035 - 045 MBK4-2 050 - 055 MBK5-2 010 - 055 010 - 055 PD15NO 010 - 030 DPI-K 035 - 055 ZD90GL Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 363 To veþjo koliþino oljnih hlapov adsorbira OVR filter, s tem pa se bistveno skrajša njegova življenjska doba. Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 364 Procedur de între inere 3 Deúuruba i evacuarea automat (1) úi arunca i (2). Monta i noua evacuare (3) úi strânge i (4). (2). (4). 2.5N/m 2.5N/m Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 365 Înlocui i garnitura inelar situat în capul filtrului cu noua garnitur inelar furnizat . Asigura i-v c lubrifia i garnitura inelar úi filetele cu vaselin rectificat adecvat , f r acid. 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 366 Nu utiliza i solven i sau alcool pentru cur area etichetelor, deoarece pute i provoca deterior ri. , . . 12 0 bar 0 psi 0 bar 0 psi Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 367 Nu deschide i rapid supapele de admisie sau de evacuare úi nu supune i aparatul la o diferen excesiv de presiune; în caz contrar, aparatul poate suferi deterior ri. (1), (2), Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 368 I declare that as the authorised representative, the above information in relation to the supply / manufacture of this product, is in conformity with the standards and other related documents following the provisions of the above Directives. Signature: Date: 21/10/2016 Declaration Number: 00298/211016 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 369 Signature : Date : 21/10/2016 Allekirjoitus: Päiväys: 21/10/2016 N° de déclaration : 00298/211016 Vakuutuksen numero: 00298/211016 Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 370 έγγραφα που συνοδεύουν τις διατάξεις των πιο πάνω οδηγιών. Underskrift: Dato: 21/10/2016 Υπογραφή: Ημερομηνία: 21/10/2016 Erklæringsnummer: 00298/211016 Αριθμός δήλωσης: 00298/211016 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 371 Firma: Data: 21/10/2016 Podpis: Data: 21/10/2016 Dichiarazione numero: 00298/211016 Numer deklaracji: 00298/211016 Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 372 Direktívák előírásai szerinti szabványoknak és egyéb kapcsolódó dokumentumoknak. Allkiri: Kuupäev: 21/10/2016 Aláírás: Dátum: 21/10/2016 Deklaratsiooni number: 00298/211016 Nyilatkozat száma: 00298/211016 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 373 положениям указанных выше требований. Подпись: Дата: 21/10/2016 Podpis: Datum: 21/10/2016 Номер декларации: 00298/211016 Številka izjave: 00298/211016 Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 374 în conformitate cu standardele şi alte documente asociate care urmăresc prevederile следващи разпоредбите на горепосочените директиви. directivelor de mai sus. Подпис: Дата: 21/10/2016 Semnătura: Data: 21/10/2016 Номер на декларацията: 00298/211016 Numărul declaraţiei:00298/211016 Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...
Page 375 Annex 13.6 Operating instructions for compressed air filter (combination filter) Operator Manual Portable Rotary Screw Compressor No.: 902366 10 USE MOBILAIR M55 PE SIGMA CONTROL SMART pV...
Page 376 Dukesway, Team Valley Trading Est Gateshead, Tyne and Wear England NE11 0PZ Tel: +44 (0) 191 402 9000 Fax: +44 (0) 191 482 6296 www.parker.com/dhi Operator Manual Portable Rotary Screw Compressor MOBILAIR M55 PE SIGMA CONTROL SMART pV No.: 902366 10 USE...

KAESER KOMPRESSOREN MOBILAIR M55 PE Operator's Manual

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