KAESER KOMPRESSOREN M170 Service Manual

KAESER KOMPRESSOREN M170 Service Manual

Screw compressor
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Service Manual
Screw Compressor
M170
SIGMA CONTROL MOBIL
No.: 9_9425 01 E
Manufacturer:
KAESER KOMPRESSOREN GmbH
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
http://www.kaeser.com

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Summary of Contents for KAESER KOMPRESSOREN M170

  • Page 1 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E Manufacturer: KAESER KOMPRESSOREN GmbH 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 http://www.kaeser.com...
  • Page 2 Original instructions /KKW/M170 1.01 en SBA-MOBILAIR...
  • Page 3: Table Of Contents

    Trickle Charging Starter Batteries ............... Safety and Responsibility Basic Information ......................Specified use ........................Improper Use ........................User's Responsibilities ..................... 3.4.1 Observe statutory and universally accepted regulations........3.4.2 Defining personnel ....................Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 4 4.13.2 Chassis ....................... 4.13.3 Chassis ....................... 4.13.4 Stationary frame ....................4.13.5 Stationary frame ....................4.14 Pedestrian protection option .................... Installation and Operating Conditions Safety ..........................Installation conditions ....................... Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 5 Working pressure too high .................. 9.4.2 Working pressure too low................... 9.4.3 Pressure relief valve blowing off ................. 9.4.4 Machine overheating ..................9.4.5 Too much oil residue in the compressed air ............Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 6 12.1.2 Long-term decommissioning ................157 12.2 Transport .......................... 158 12.2.1 Towing the compressor on the road ..............158 12.2.2 Parking the compressor ..................165 12.2.3 Transport with a crane ..................167 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 7 13.6 SIGMA CONTROL MOBIL message codes ..............231 13.7 Operating instructions for compressed air filter (combination filter) ......... 234 13.8 Operating instructions for compressed air filter (fresh air filter) ........255 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 8 Contents Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 9 Engine air filter maintenance ...................... 108 Fig. 52 Cleaning the filter element ......................108 Fig. 53 Fuel system maintenance ......................110 Fig. 54 Warning messages: Fuel filter water level .................. 111 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 10 Safety sign - secure the chocks ....................167 Fig. 94 Transporting using a forklift truck ....................168 Fig. 95 Load secured by strapping ......................169 Fig. 96 Marking ............................171 Service Manual Screw Compressor viii M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 11 Tab. 50 Navigation (menu) ........................Tab. 51 Symbolic display of engine oil pressure ..................Tab. 52 Engine data display ........................Tab. 53 Display of compressor operating data ..................Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 12 Message code range 3100 – 3199: engine warnings ..............233 Tab. 98 Message code range 3200 – 3299: compressor unit warnings ..........233 Tab. 99 Message code range 3400 – 3499: general warnings ..............233 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 13: Regarding This Document Using The Document

    The signal word "DANGER" indicates that death or severe injury can result from ignoring the warn‐ ing. ➤ The measures required to protect yourself from danger are shown here. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 14: Other Notices And Symbols

    The cause is named in the help text ... ➤ ... and a remedy given. This symbol refers to important information or measures concerning environmental protection. Further information Here, your attention is drawn to further topics. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 15: Technical Specification Nameplate

    ■ on the front (see chapter 13.1) The following table lists all possible options. Only the codes for those options fitted appear on the label. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 16: Air Treatment

    Air Treatment 2.2.2 Option fa Compressed air distributor ➤ Enter the fitted option as reference. Option Option code Exists? Non-separated compressed air distribution line Tab. 5 Compressed air distributor Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 17: Check Valve Function

    Option sa, sc, sd, sh, si Chassis ➤ Enter the fitted option as a reference in this overview: Option Permissible Option code Available? axle load [kg] Height adjustable towbar 2700 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 18: Lighting

    Pedestrian protection Machine (without options) 2.3.1 Sound emission 2.3.1.1 Sound emission Model M170 Guaranteed sound power level* [dB(A)] * To Directive 2000/14/EC Tab. 13 Guaranteed sound power level Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 19: Torques

    Ambient conditions 2.3.4 Additional specifications For specifications according to the machine's operating license, such as: ■ dimensions, ■ track width, ■ footprint, see the dimensional drawings in chapter 13.3. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 20: Chassis

    Torque [Nm] Wheel bolt M 18 x 1.5 Tab. 20 Wheel nut/bolt tightening torque 2.4.4 Towbar tightening torque Component Thread Strength category Torque [Nm] Ball coupling Towing eye Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 21: Compressor

    Recommended airend discharge temperature for switching to load [°C] Typical airend discharge temperature during opera‐ 75 ..100 tion [°C] Maximum airend discharge temperature (automatic safety shut-down) [°C] Tab. 25 Machine temperatures Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 22: Cooling Oil Recommendation

    Deutz / TCD 2012 L06 * Use only diesel fuel to EN 590 or ASTM D975. Consult the engine manufacturer on the use of other fuels if necessary. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 23: Oil Recommendation

    Such coolants are intended only for light use in vehicles and could shorten the useful life of the engine. The engine service manual gives further information on coolant application. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 24: Fluid Volumes

    Maximum altitude AMSL* [m] 1000 Minimum ambient temperature [°C] −25 Maximum ambient temperature [°C] * Higher altitudes are permissible only after consultation with the manufacturer. Tab. 33 Ambient conditions Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 25: Trickle Charging Starter Batteries

    Tab. 36 Battery charger Mains supply Value Mains voltage [V/3~/N/PE] Frequency [Hz] 5 x 1.5 Supply cable cross-section [mm (Cu multi-core) User's fusing [A] Tab. 37 Mains supply Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 26: Safety And Responsibility Basic Information

    These are, for example, nationally applied European directives and/or valid national legislation, safety and accident prevention regulations. ➤ Observe relevant statutory and accepted regulations during operation, transporting and mainte‐ nance of the machine. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 27: Defining Personnel

    The machine is subject to local inspection schedules. Examples of German operation ➤ Have the pre-commissioning inspection carried out according to the Ordnance on Safety and Health, paragraph 14. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 28: Dangers

    Exhaust fumes from combustion engines contain carbon monoxide; this gas is odourless and can cause death. Furthermore, diesel exhaust contains soot particles, some of which are noxious. ➤ Use the machine only outdoors! Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 29 ➤ Use appropriate systems for air treatment before using the compressed air from this machine as breathing air (fresh air reinforcement) and/or in the processing of foodstuffs. ➤ Use foodstuff-compatible cooling oil whenever compressed air is to come into contact with food‐ stuffs. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 30 ➤ Use only spare parts approved by the manufacturer for use in this machine. Unsuitable spare parts compromise the safety of the machine. ➤ Use only genuine KAESER replacement parts on pressure bearing parts. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 31: Safe Machine Operation

    ➤ The towbar must be parallel with the ground otherwise towing instability can develop, resulting in damage to the machine and/or towing vehicle. ➤ Before moving the machine, make sure any security devices (e.g. anti-theft chain) are disas‐ sembled or turned off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 32 ➤ Use the machine only when all safety devices, emergency stop devices and sound damping measures are in place and fully functioning. ➤ Before starting the machine, make sure that nobody will be at risk from the starting machine. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 33: Organisational Measures

    Organisational Measures ➤ Designate personnel and their responsibilities. ➤ Give clear instructions on reporting faults and damage to the machine. ➤ Give instructions on fire reporting and fire-fighting measures. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 34: Danger Areas

    During cleaning or maintenance work, a check should be made that safety signs have not been removed or obliterated . Have missing or illegible signs replaced. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 35: Fig. 1 Location Of Safety Signs

    ➤ Wear long-sleeved garments (no synthetics such as polyester) and protective gloves. ➤ Do not inhale dangerous gases. * Location within the machine ** Portable machines only *** Only machines with option dc Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 36: Tab. 40 Safety Signs

    ➤ Do not use the «battery isolating switch» as a main or emergen‐ cy switch. * Location within the machine ** Portable machines only *** Only machines with option dc Tab. 40 Safety signs Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 37: Emergency Situations

    Due to the multitude applications for which the machine is suitable the obligation lies with the user to determine its suitability for his specific application. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 38: Environmental Protection

    This applies particularly to parts contaminated with fuel, oil, coolants and acids. ➤ Do not allow operating materials to escape to the environment or into the sewage system. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 39: Design And Function Bodywork

    Safe and reliable operation is only ensured when the bodywork is closed. The wing doors are provided with handles for opening. Release the doors by the snap fasteners. The doors are held open by gas springs. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 40: Component Identification

    Minimum pressure/check valve Battery isolating switch Lifting eye Oil separator tank Machine function Machine function (without options) Item numbers correspond to the pipe and instrument flow diagram in chapter 13.2. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 41: Fig. 5 General Design

    . The minimum pressure / check valve ensures that there is always a minimum internal pressure sufficient to maintain cooling oil circulation in the machine. The cooling fan ensures optimum cooling of all components within the enclosure. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 42: Operating Modes And Control Modes

    This stepless delivery regulation minimises fuel consumption of the engine. The load and fuel con‐ sumption of the engine rises and falls with the air demand. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 43: Safety Devices

    The following safety devices are provided and may not be modified in any way. ■ Quick stop button For immediate shutdown of the machine. The engine comes to a stop. The pressure system is vented. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 44: Battery Isolating Switch

    ➤ Use the «battery isolating switch» only when the machine is at standstill. ➤ Do not use the «battery isolating switch» as a main or emergency switch. Fig. 7 Battery isolating switch «Battery isolating switch» Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 45: Sigma Control Mobil Keys And Displays

    Returns to the menu, in‐ – terrupts an entry. «Enter» key Selects a menu option, – confirms an entry. «Stop» key Stops the machine. Lights when an alarm oc‐ curs Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 46: Sigma Control Mobil Function

    At temperatures below zero the engine is preheated, regulated by the engine control unit. The pre- heating period is influenced by an ambient temperature sensor. Fig. 10 Engine preheating Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 47: Fig. 11 Display Of Operating Mode (Example)

    Airend discharge temperature The airend discharge temperature can be displayed in °C, °F or K as selected by the user. Operational state See table for displays of operational states. Tab. 43 Operating mode display Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 48: Sigma Control Mobil Operating Sequence

    Indication Explanation sequence Ready to start The «Start» key flashes. * ADT = airend discharge temperature ** ECT = engine coolant temperature *** OST = oil separator tank Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 49 «Load» key. The machine is vented. The «Load» key flashes. * ADT = airend discharge temperature ** ECT = engine coolant temperature *** OST = oil separator tank Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 50: Menu Structure Of The Sigma Control Mobil

    Settings menu Password input Engine test mode (ECU) Generator operating data Event memory Alarm messages Warning messages Maintenance messages Tab. 46 Menu structure of the SIGMA CONTROL MOBIL Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 51: List Of Menus

    Display password level Display field size (white background) Menu option list Selection choice (grey background) Menu selection Selection Menu Sign Description Main menu Home page Display of machine data Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 52: Tab. 48 Menu Selection

    Menu option list Navigation (menu) Selection Sign Meaning Menu option above Menu option below Key to confirm or change to the next menu option. Tab. 50 Navigation (menu) Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 53: Sigma Control Mobil Main Menu

    1. Page Oil pressure 4,6 bar Coolant temperature 76 °C 2. Page Operating hours 110,5 h Speed 1000 U/min 3. Page Fuel level 65 % Battery voltage 25,5 V Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 54: Sigma Control Mobil Settings Menu

    Only user settings possible Renter password ■ Engine basic settings. ■ Confirm maintenance carried out. ■ Temporary pressure increase of 1.5 bar above working pressure. * Maximum machine working pressure Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 55: Tab. 54 Password Level

    «UP and DOWN »arrows 5 Navigation to parameters. «Value changing» keys Change parameter value «Enter» key Save settings. «esc »key Interrupts an entry. Returns to menu. Tab. 55 Menu guidance Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 56: Fig. 14 Symbolic Settings Menu

    This menu option is not available to users. Changes in this menu option can only be made with the correct password. Engine settings Settings are made in the menu option "engine settings" Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 57: Sigma Control Mobil Event Memory

    ) in the main menu will open the event menu menu option. Fig. 15 Event memory Event memory Fault memory Alarms Navigation Warnings Display field size (white background) Maintenance Selection choice (grey background) Machine data information page Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 58: Tab. 56 Event Memory Outline

    Selection keys are used to navigate through the event memory. Make up of messages The following illustrations show how typical examples of how individual message categories are pro‐ duced. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 59: Fig. 16 Event Memory Example: Alarm Message

    Symbolic fault location (example: airend discharge temperature too high) Maintenance message Fig. 18 Event memory example: Maintenance message Message category: Maintenance Time when maintenance is due. Message code Maintenance interval Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 60: Air Treatment Options

    For some applications, the compressed air generated by this machine must be treated before use. The following describes the possible air treatment options that may be fitted to the machine. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 61: Compressed-Air Aftercooler

    This warm, dry compressed air is ideal for sand blasting, for example. 4.9.4 Option dd Filter combination The dried compressed air passes through a combination of pre-filter and micro-filter and emerges oil- free. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 62: Fresh Air Filter

    A separate mains power connection provides power to the coolant pre-heater. A flexible power cable joins the machine's power plug to the user's power socket. The coolant pre-heater works according to the principle of self-circulation. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 63: Start/Stop/Automatic Option

    Option va "External fuel pump" option The machine may be connected to an external controller. The external fuel pump required is operated with the SIGMA CONTROL MOBIL controller. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 64: Transport Options

    ■ Mounted on truck/trailer platform 4.13.5 Option si Stationary frame The frame has the following features: ■ Frame ■ Use as stationary machine ■ Mounted on truck/trailer platform Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 65: Pedestrian Protection Option

    4.14 Pedestrian protection option 4.14 Option sg Pedestrian protection option The machine is provided with pedestrian protection that functions both as a deflector and against pedestrians being run-over. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 66: Installation And Operating Conditions

    ➤ Do not position the machine directly against a wall. ➤ Ensure always sufficient ventilation space around the machine. 4. Position the machine as far as possible from any wall. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 67 Frozen condensate and highly viscous engine or compressor oil can cause damage when starting the machine. ➤ Use winter grade engine oil. ➤ Use low viscosity compressor oil. 10. At ambient temperatures below 0 °C, follow instructions in chapter 7.9. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 68: Installation Safety

    The machine is standing firm and level. The machine is switched off. CAUTION Danger of pinching! Severe pinching injury to fingers is possible. ➤ Always wear protective gloves. ➤ Work carefully. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 69: Fitting The Height Adjustable Towbar

    10. Tighten the locking lever. Make sure the teeth in the adjustment joint mesh together. 11. Fully tighten the lever with a few hammer blows and insert the split pin. 12. Reapply the parking brake. (Pull the hand brake lever up.) Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 70: Fitting A Non-Adjustable Towbar

    2. Remove the bag with fastenings (to be found at the lifting eye strut), and unpack and prepare the fastenings. 3. Close the door. 4. Remove all transport securing items (screw fastenings, duct tape, foam pads) from the towbar components. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 71: Fig. 26 Fitting The Overrun Braking Mechanism Of The Non-Adjustable Towbar

    5. Lock the sleeve with the hexagonal nut. Further information Further information on setting the brake actuating rod is to be found in chapter 10.8.3.3. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 72: Adjusting The Chassis

    4. Secure the bolts with self-locking nuts. Adjusting the chassis Material Pliers Hard rubber hammer Precondition The machine is shut down. The machine is disconnected from the towing vehicle and safely parked. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 73: Adjusting The Towbar Height

    ➤ Free the serrated washers by jerking the towbar horizontally and vertically. 6.4.2 Changing the towing eye The towbar can be fitted with various towing eyes or couplings. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 74: Fig. 29 Changing The Towing Eye (Height-Adjustable Towbar)

    1. Push back the protective sleeve bolts 2. Unscrew the nuts and withdraw the fixing 2. Remove the coupling from the towbar tube bolts 3. Remove the towing eye from the towbar tube Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 75: Fig. 30 Changing The Towing Eye (Fixed Height Towbar, Gb Chassis Version)

    Fig. 30 Changing the towing eye (fixed height towbar, GB chassis version) Self-locking hexagon nut Towbar tube Hex-head bolt Protective sleeve Damper fixing eye Ball coupling Damper Towing eye Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 76: Fig. 31 Changing The Towing Eye (Fixed Height Towbar, Usa Chassis Version)

    11. Draw the protective sleeve over the fixings. Checking the overrun braking mechanism ➤ Push the towbar tube in and out by hand. If resistance is felt, the damper is properly connected. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 77: Initial Start-Up Safety

    10.4.3 ➤ Are the access doors closed and all body panels in place? – ➤ Are the tyre pressures OK? – Tab. 58 Installation and operating conditions checklist Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 78: Setting The Displayed Units

    3. Press «esc» Result The display changes to show the operating mode. Setting the unit of pressure The unit of pressure is selected in the pressure unit menu option Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 79: Entering A Password

    3. Set the remaining characters of the password until it is complete. 4. Confirm the password with «Enter» The activated password is displayed. (see example in figure 35). Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 80: Engine Settings

    LOAD and IDLE speeds can be temporarily changed for service purposes or necessary tests. These changes are not saved and are lost when the controller is switched off. Precondition Controller switched on <main menu => settings => engine settings> selected. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 81: Fig. 36 Engine Settings Menu

    Setting the engine LOAD speed. 1. Use the «UP» and/or «DOWN» keys to select LOAD speed setting 2. Press «RIGHT» and/or «LEFT» keys to select the required speed. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 82: Changing The Parameters Of The Start/Stop/Automatic Option

    The controller switches the machine to LOAD as soon as the airend discharge temperature reaches 40 °C. Precondition Controller switched on <Main menu => settings => options => start-stop-automatic > selected. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 83: Fig. 37 Settings In Start/Stop/Automatic

    2. Press «RIGHT» and/or «LEFT» keys to select the required time. 3. Press «Enter» The setting is saved. 4. Press «esc» The display changes to show the operating mode. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 84: After Storing The Machine For A Long Period

    If the machine's starter batteries are discharged, it can be started with the batteries of another vehicle or engine-driven machine. Material Jumper cables Precondition The machine is disconnected from the towing vehicle and safely parked. The «battery isolating switch» is off. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 85: Fig. 38 Jumper Cable Connection Diagram

    Do not try to start the machine with a boost charger. Preparations: 1. Park the assisting vehicle in close distance to the engine, without their bodywork touching each other. 2. Stop the engine of the assisting vehicle. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 86: Starting Up Low-Temperature Equipment

    7.9.2 Option ba Starting up low-temperature equipment Option bb Coolant pre-heating The engine coolant can be pre-heated to improve cold-starting. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 87: Activating The Battery Trickle Charging

    The supply voltage must be permanently connected as long as the compressor is to be operated in standby mode. Trickle charging the batteries ensures they are always in a condition to start the port‐ able compressor. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 88: Fig. 40 Battery Charger

    ➤ If the supply voltage is switched off: also switch off the motor protection switch and cut-off. ➤ Check the readings on the voltmeter and ammeter. If deviations are found: contact an authorised electrician. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 89: Operation Safety

    «Controller On» switch Display Fuel gauge 8.2.1 Follow the brief instructions Brief instructions containing symbolic information on starting and stopping is stuck to the inside of the instrument panel cover. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 90: Running The Machine

    Considerable snow or ice may build up on the machine under low temperature conditions. ➤ Remove any snow and ice from the machine before operating. As a safety measure, check the function of the «quick stop »push-button. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 91: Starting The Engine

    20 seconds. The display shows the remaining time before another start can be attempted. Further information See chapter 4.7.2 for the operating sequence of the SIGMA CONTROL MOBIL. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 92: Setting The Output Pressure

    A pressure setting 1.5 bar higher than nominal is possible with the appropriate password. This can only be temporary and falls back to nominal if no key is pressed for 3 minutes or if the controller is switched off. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 93: Shutting Down The Machine

    20 seconds. Shutting down the machine If the machine is not to be used again, the «battery isolating switch» should be switched off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 94: Shutting Down In An Emergency

    Parameter setting and changing takes place in the controller settings menu. <Main menu => setting> . ■ Select ■ See chapter 4.8.2 for using the settings menu. ■ Some menu options are password protected. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 95: Acknowledging Alarm, Warning And Maintenance Messages

    Upon maintenance, the maintenance interval counter must be reset. Resetting maintenance interval counters Each maintenance interval counter must be separately reset. Only the counter currently displayed can be reset. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 96: Displaying Machine Operating Data

    1. Select the compressor data symbol and confirm with «Enter» 2. Call up the required display menu by pressing and/or Further information See chapter 4.8.1 for information on compressor data display menus. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 97: Using The External Fuel Pump Option

    Option ba Using the low-temperature equipment ➤ Heed the safety instructions in chapter 3.5. Option bb Coolant pre-heating ➤ Start the coolant pre-heating as described in chapter 7.9.2. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 98: Fault Recognition And Rectification

    1110 Coolant temperature high. Check the coolant level. 10.4.1 – – Clean the radiator. 10.6 – – Check the cooling system. – 1111 Coolant level too low. Check the coolant level. 10.4.1 – – Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 99: Tab. 61 Fault Messages And Actions Concerning The Engine

    – 1161 Speed sensor fault. Have checked. – 1170 Starting fault (after 3 failed Have checked. – – attempts). Tab. 61 Fault messages and actions concerning the engine. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 100: Tab. 62 Fault Messages And Actions Concerning The Compressor Unit

    1410 Open circuit in the oil sep‐ Have repaired. – – arator tank pressure sen‐ sor. 1411 Short circuit in the oil sep‐ Have repaired. – – arator tank pressure sen‐ sor. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 101: Warning Message On The Controller

    General fault messages and measures 9.2.2 Warning message on the controller The machine will not be shut down. The «Acknowledge » key flashes. The «Information key » illuminates. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 102: Tab. 65 Warning Messages And Measures Relating To The Engine

    3200 Compressor overheating. Check operating condi‐ – – tions. Allow the machine to cool down. Check the cooling oil level. 10.5.2 – – Clean the radiator. 10.6 – – Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 103: Engine Faults And Alarms

    SIGMA CONTROL MOBIL de‐ Have repaired/changed. – – fective. Electrical connections and/or ca‐ Tighten the connection or have – – bles loose or broken. the cable replaced. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 104: Engine Does Not Reach Full Speed

    Working pressure too high Possible cause Remedy Where can I get help? Specialised KAESER Ser‐ workshop vice Proportional controller defective. Have repaired or replaced if nec‐ – essary. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 105: Working Pressure Too Low

    Pressure relief valve blowing off Possible cause Remedy Where can I get help? Specialised KAESER Ser‐ workshop vice Oil separator cartridge heavily Change, see chapter 10.5.6. – – clogged. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 106: Machine Overheating

    Clean the strainer in the separa‐ – line clogged. tor cartridge dirt trap or have changed if necessary. Fractured oil separator cartridge. See chapter 10.5.6 for changing. – – Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 107: Oil Flows From The Compressor Air Filter After Shutdown

    Clean the cyclone separator dirt – cyclone separator. trap or replace the strainer and nozzle if necessary. Replace (see chapter 10.9.1). Tab. 76 Fault: high moisture content in the compressed air Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 108: 10.1 Maintenance

    Details of dangers and their avoidance are found in chapter 3.5. 10.2 Maintenance message on the controller The controller displays maintenance intervals. Display begins 25 hours before the interval will expire. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 109: Maintenance Schedules

    ➤ Keep a log of all properly carried out maintenance and service work. This enables the frequency of individual maintenance tasks and deviations from our recommen‐ dations to be determined. Further information A prepared list is provided in chapter 10.10. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 110: Maintenance Tasks After Commissioning

    Tab. 80 Maintenance intervals and regular maintenance tasks The table below lists regular maintenance tasks. ➤ Carry out maintenance tasks punctually taking ambient and operating conditions into consider‐ ation. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 111 Check the engine coolant level. 10.4.1 Engine Clean the radiator. 10.6 Check coolant hoses and clamps. Engine SM = engine manufacturer's service manual; SW = specialised workshop. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 112 Have the pressure relief valve(s) 10.5.8 checked. Check/clean the oil separator 10.5.5 tank dirt trap. Change engine air filter. 10.5.7 Engine SM = engine manufacturer's service manual; SW = specialised workshop. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 113: Tab. 81 Regular Maintenance Tasks

    Have hose lines replaced. Check that all electrical connec‐ tions are tight. Engine SM = engine manufacturer's service manual; SW = specialised workshop. Tab. 81 Regular maintenance tasks Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 114: Engine

    The machine is fully vented, the pressure gauge reads 0 bar. Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 115: Fig. 48 Checking Coolant Level

    Radiator connection hose 1. Check the level of coolant in the expansion tank. Top up when the coolant level falls below the minimum level . Replenish the coolant. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 116 For reasons of corrosion protection and the need to raise the boiling point, the coolant must remain in the cooling system throughout the year. The maximum permissible coolant life is 2 years. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 117: Tab. 83 Kaeser Coolant Mixture Table

    The complete volume of coolant contained in the circuit can be drained from the radiator. This is done from a drain valve with the aid of a separate drain hose. Precondition Machine cooled down. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 118: Fig. 49 Draining The Coolant From The Radiator

    Coolant is drained via a hose screwed into the radiator drain point. The hose is provided with a shut-off valve and a plug. Precondition Machine cooled down. The «battery isolating switch» is off. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 119: Air Filter Maintenance

    The machine is fully vented, the pressure gauge reads 0 bar. Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 120: Fig. 51 Engine Air Filter Maintenance

    1. Open the left-hand door. 2. Check the air filter maintenance indicator. If the yellow piston reaches the red zone, clean or renew the filter element. 3. Close the door. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 121: Fuel System Maintenance

    The machine is fully vented, the pressure gauge reads 0 bar. Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 122: Fig. 53 Fuel System Maintenance

    8. Latch the manual fuel pump bayonet lock by pressing and turning clockwise. 9. Check the fuel pre-filter for leaks. Fuel has escaped: Re-tighten filter cartridge and all screw connections. 10. Close the door. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 123: Fig. 54 Warning Messages: Fuel Filter Water Level

    3. Close the drainage tap. 4. Activate the «battery isolating switch». 5. Close the door. Maintenance must be acknowledged after the water trap has been emptied. Precondition Draining the water trap Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 124: Fig. 56 Changing The Fuel Pre-Filter Cartridge

    Dispose of fuel and any materials and components contaminated with it in accordance with environmental protection regulations. Further information The engine service manual gives further information on fuel filter changing. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 125: Checking The Engine Oil Level

    The engine oil is indicated by a dipstick in the oil sump. The oil level should ideally be between the two marks on the dipstick. The oil level should not be allowed to fall below the «minimum level». Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 126: Engine Oil Filling And Topping Up

    The machine is fully vented, the pressure gauge reads 0 bar. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 127: Changing The Engine Oil

    The machine is fully vented, the pressure gauge reads 0 bar. Engine at operating temperature. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 128: Fig. 59 Draining The Engine Oil

    Engine oil is drained via a hose connected to a drain point on the engine block. The hose is provided with a shut-off valve and a plug. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 129: Changing The Oil Filter

    All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. CAUTION Danger of burns from hot components and escaping engine oil! ➤ Wear long-sleeved clothing and gloves. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 130: Maintaining The Drive Belt

    Slack belts can slip and become damaged and may result in engine overheating. ■ Over-tight belts stretch and wear quicker. Over-tight belts also place unnecessary stress on bearings and shorten their life. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 131: Fig. 62 Belt Guard Attachment

    1. Check the belts thoroughly for cracks, fraying or stretching. When damaged or worn: Replace the drive belt immediately. 2. Replace the belt guard. 3. Activate the «battery isolating switch». 4. Close the doors. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 132: Fig. 63 Manual Checking Of The Belt Tension

    Changing/tensioning the drive belt The drive belt is pre-tensioned by the spring force in the jockey wheel. By turning the jockey wheel you can adjust the belt tension. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 133: Fig. 64 Changing/Tensioning The Drive Belt

    A belt that has been replaced may not be used again. Check the belt tension after running for approximately 15 minutes. Old belts should be disposed of in accordance with the latest environmental regulations. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 134: Battery Maintenance

    3. Take particular care when the battery has been in service for a long time or has just been charged as highly explosive gas is emitted. Ensure good ventilation. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 135 ➤ top up with distilled water. ➤ Close the door. Winter operation: Batteries are particularly stressed in winter. Only a fraction of the normal starting energy is available at low temperatures. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 136 ➤ Always replace a battery with one of the same type. Old batteries are special waste and must be disposed of correctly in accordance with local environment protection regulations. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 137: Compressor

    2. Slowly unscrew and withdraw the plug from the oil filler port. 3. Check that oil is visible. Top up if no oil is visible. 4. Replace the filler plug. 5. Close the access door. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 138: Cooling Oil Filling And Topping Up

    7. Check the oil level after about 5 minutes. Cooling oil level too low: Replenish with more cooling oil. 8. Visually inspect for leaks. 9. Close the door. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 139: Changing The Cooling Oil

    Quick-release coupling Oil filler plug Drain hose with male fitting Oil separator tank drain plug Oil cooler Shut-off valve (ball) ➤ Heed the safety instructions in chapter 3.5. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 140 Oil drainage is via hose lines screwed into the drain ports of the oil separator tank and the airend. Each hose line is provided with a shut-off valve and a plug. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 141: Fig. 68 Central Compressor Oil Drainage

    2. Close the doors. Dispose of used oil and oil-contaminated working materials according to environmental pro‐ tection regulations. Further information See chapter 10.5.2 for oil filling. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 142: Changing The Oil Filter

    8. Activate the «battery isolating switch». 9. Close the door. Dispose of old cooling oil and any materials or parts contaminated with oil according to envi‐ ronment protection regulations. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 143: Oil Separator Tank Dirt Trap Maintenance

    The machine is fully vented, the pressure gauge reads 0 bar. Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 144: Fig. 70 Oil Separator Tank Dirt Trap Maintenance

    3. Check the strainer and O-ring for wear. When clearly worn: replace components. 4. Place the strainer on the screw plug. 5. Screw in the plug making sure the O-ring seats properly. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 145: Changing The Oil Separator Cartridge

    The machine is fully vented, the pressure gauge reads 0 bar. Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 146: Fig. 71 Changing The Oil Separator Cartridge

    9. Insert the new oil separator cartridge with sealing rings and screw down the cover. 10. Replace the relief valve guard plate 11. Replace and tighten all fittings. 12. Reconnect cables. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 147: Air Filter Maintenance

    The machine is fully vented, the pressure gauge reads 0 bar. Machine is cooled down. All compressed air consumers are disconnected and the air outlet valves are open. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 148: Fig. 72 Compressor Air Filter Maintenance

    Air filter maintenance is necessary when the yellow piston inside the maintenance indicator reaches the red zone. ➤ Check the air filter maintenance indicator. If the yellow piston reaches the red zone, clean or renew the filter element. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 149: Checking Pressure Relief Valves

    The machine is fully vented, the pressure gauge reads 0 bar. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 150: Cleaning The Compressed Air Aftercooler

    Clean the cooler/radiator only in a washing area equipped with an oil separator. 10.6.1 Option da, db, dc, dd Cleaning the compressed air aftercooler The compressed air aftercooler is located near the air treatment devices. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 151: Maintenance Of Rubber Sealing Strips

    Care of the rubber sealing strips is especially necessary in winter to prevent the strips from sticking and tearing when the access panels are opened. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 152: Chassis

    Clean and lubricate all sliding and rotating bearings as necessary but at least every 6 months. Material Lithium-enriched multi-purpose grease Acid-free oil Cleaning cloth Precondition The machine is shut down. The machine is disconnected from the towing vehicle and safely parked. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 153: Fig. 76 Towbar Maintenance

    ➤ Pump fresh grease into the nipple until old grease is squeezed out. Further information For greasing points see figure 76. Checking the shock absorber 1. Loosen the transfer cable one side. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 154: Brake System Maintenance

    2. Clean the ball coupling. Grease or oil the ball cup, joints and bearings. 10.8.3 Brake system maintenance The brake adjusting procedure ensures even wear on the brake linings by adjusting the brake shoes. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 155: Fig. 79 Checking The Brake Lining Thickness

    There is an arrow pressed into the brake back plate near the adjustment hole. ■ Turning in the direction of the arrow increases brake force. ■ Turning in the opposite direction to the arrow releases brake force. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 156: Fig. 80 Brake System Adjustment

    3. Adjust the rod so there is no play or tension. The equaliser is perpendicular to the brake rod. 4. Tighten the nut. 5. Tighten all counter nuts. ➤ Test by applying the brake a number of times. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 157: Options

    The machine is fully vented, the pressure gauge reads 0 bar. All compressed air consumers are disconnected and the air outlet valves are open. The «battery isolating switch» is off. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 158: Fig. 81 Cleaning The Dirt Trap

    2. Shut down the machine. 3. Wait until the machine has automatically vented. Pressure gauge reads 0 bar! 4. Open the outlet valves. 5. Open the right-hand access door. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 159: Combination Filter Maintenance

    Service personnel) Micro-filter Filter head Shut-off ball valve for condensate drainage Casing gasket Condensate drain hose fittings Filter element Cyclone separator Filter housing ➤ Open the right-hand access doors. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 160 3. Draw the filter element down and out. 4. Clean the filter head, housing and sealing surface with a lint-free cloth. 5. Check the housing gasket. Housing gasket is damaged: replace gasket. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 161 Pressure gauge reads 0 bar! 4. Open the outlet valves. 5. Open the right-hand access doors. 6. Check the combination filter housing and hose lines for leaks. 7. Close the door. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 162: Fresh Air Filter Maintenance

    7. Close the drain valve. 8. Carefully remove the receptacle. 9. Close the door. Condensate must be stored in suitable containers and disposed of in accordance with local environmental regulations. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 163 6. Screw on the lower housing clockwise. Changing the upper filter element (adsorption insert): 1. Unscrew the upper housing anti-clockwise. 2. Draw the filter element up and out. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 164 Pressure gauge reads 0 bar! 4. Open the outlet valves. 5. Open the right-hand access door. 6. Check the fresh air filter housing and hose line for leaks. 7. Close the door. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 165: Document Maintenance And Service Work

    Document maintenance and service work. Machine number: ➤ Enter maintenance and service work carried out in the list. Date Maintenance task carried out Operating hours Signature Tab. 84 Logged maintenance tasks Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 166: 11 Spares, Operating Materials, Service

    Main fuel filter cartridge 1920 Oil filter 1905 Oil drain plug sealing ring 4496 Injector nozzle 4475 Injector sealing ring 4476 V-belt 4470 Engine oil 1925 Tab. 86 Consumable engine parts Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 167: Kaeser Air Service

    ➤ Why not sign a KAESER AIR SERVICE maintenance agreement. The advantages: Lower costs and higher compressed air availability. 11.4 Service Addresses Addresses of KAESER agents are given at the end of this manual. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 168: 12 Decommissioning, Storage And Transport

    Danger of batteries freezing. Discharged batteries are subject to frost damage and can freeze at −10 °C. ➤ Store batteries in a frost-free place. ➤ Store batteries preferably fully charged. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 169: Long-Term Decommissioning

    ➤ Clean the bodywork and treat with preservative. – ➤ Hang a notice on the instrument panel informing of the decommis‐ – sioning measurements taken. Tab. 88 Long-term decommissioning checklist Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 170: Transport

    1. Check that loading the machine with tools or accessories during transport is permissible. 2. Place additional loads only in the spaces provided and secure carefully. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 171: Fig. 84 Towing Alignment

    Adjust the towbar to suit the height of the towing vehicle hitch. When the machine is coupled up, the towbar must be parallel with the ground. Fig. 84 Towing alignment Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 172: Fig. 85 Ball Coupling (Alko-Eu)

    2. Place the open coupling over the towing vehicle ball hitch. The weight on the coupling will cause it to audibly close. The coupling locks automatically. Closing and locking is automatic. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 173: Fig. 86 Ball Coupling Wear Indicator

    1. Couple-up the machine and tow slowly and carefully for about 500 m. The action of towing sets the coupling mechanism to maximum closure and gives a true reading on the wear indicator. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 174: Fig. 87 Ball Coupling (Alko-Usa)

    ➤ Always wear protective gloves. 1. Check if the security pin is removed from the coupling and draw it out if not. 2. Pull up the coupling handle. The coupling opens. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 175: Fig. 88 Release The Parking Brake

    Pull the brake lever a little further on and press the release button. ■ Hold the release button in and push the lever down past the dead point zone. 7. Remove the chocks. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 176: Fig. 89 Safety Sign - Secure The Chocks

    If the compressor breaks away from the towing vehicle, the cable tightens and pulls on the emergency brake (parking brake). It is essential that the breakaway cable is threaded through its guides for correct emergency braking. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 177: Parking The Compressor

    ➤ Do not wind the jockey wheel completely out when the machine is uncoupled from the towing vehicle. Fig. 91 Injury can occur if the towbar is unsupported and allowed to fall. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 178: Fig. 92 Actuating The Parking Brake

    Pull up the coupling release lever. ■ Lift the coupling off the towing hitch ball. Option sh Fixed-height chassis (without parking brake): When parking on a slope, securely chock the machine before uncoupling. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 179: Transport With A Crane

    2. Position the crane hook vertically over the lifting eye. 3. Engage the hook in the eye. 4. Close and lock the access doors. 5. Lift the machine carefully. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 180: Transporting With A Forklift Truck

    Packing and securing methods must be such that, assuming proper handling, the load arrives in perfect condition at the destination. Consult KAESER Service for advice concerning sea or air transport. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 181: Fig. 95 Load Secured By Strapping

    Danger of fire or explosion from operating fluids/materials. The machine incorporates an internal combustion engine. ➤ Any dangerous fluids/materials contained within the machine must be removed before transport. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 182: Storage

    5. Hand the machine over to an authorized disposal expert. ➤ Parts contaminated with cooling oil or engine oil must be disposed of in accordance with local environment protection regulations. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 183: 13 Annex

    VIN *) (stamped in the bodywork) built-in options * Vehicle identity number Engine nameplate with serial number (on the cylinder head cover or crankcase). 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 184 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 185 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 186 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 187 Annex 13.2 Pipeline and instrument flow diagram (P+I diagram) Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 188: Dimensional Drawings

    Annex 13.3 Dimensional drawings 13.3 Dimensional drawings 13.3.1 Option sa Dimensional drawing, chassis with height-adjustable tow bar Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 189 Annex 13.3 Dimensional drawings Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 190: Dimensional Drawing, Chassis With Fixed Height Tow Bar

    Annex 13.3 Dimensional drawings 13.3.2 Option sd Dimensional drawing, chassis with fixed height tow bar Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 191 Annex 13.3 Dimensional drawings Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 192: Dimensional Drawing, Chassis Without Parking Brake

    Annex 13.3 Dimensional drawings 13.3.3 Option sh Dimensional drawing, chassis without parking brake Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 193 Annex 13.3 Dimensional drawings Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 194: Dimensional Drawings Of Stationary Machine (Skids)

    Annex 13.3 Dimensional drawings 13.3.4 Option sc Dimensional drawings of stationary machine (skids) Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 195 Annex 13.3 Dimensional drawings Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 196: Dimensional Drawings Of Stationary Machine (Base Frame)

    Annex 13.3 Dimensional drawings 13.3.5 Option si Dimensional drawings of stationary machine (base frame) Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 197 Annex 13.3 Dimensional drawings Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 198: Wiring Diagrams

    Annex 13.4 Wiring diagrams 13.4 Wiring diagrams 13.4.1 Electrical Diagram Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 199 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 200 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 201 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 202 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 203 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 204 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 205 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 206 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 207 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
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  • Page 215 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 216 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 217 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 218 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 219 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 220 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 221 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 222: Lighting And Signalling System Connection

    Annex 13.4 Wiring diagrams 13.4.2 Option tc Lighting and signalling system connection Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 223 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 224 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 225 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 226 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 227: Lighting And Signalling System Connection

    Annex 13.4 Wiring diagrams 13.4.3 Option te Lighting and signalling system connection Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 228 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 229 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 230: Battery Charger Electrical Diagrams

    Annex 13.4 Wiring diagrams 13.4.4 Option od Battery charger electrical diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 231 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 232 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 233 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
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  • Page 235 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 236 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 237 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 238 Annex 13.4 Wiring diagrams Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 239 Annex 13.4 Wiring diagrams Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 240: Fuel Circulation Diagram

    Annex 13.5 Fuel circulation diagram 13.5 Fuel circulation diagram Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 241 Annex 13.5 Fuel circulation diagram Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 242 Annex 13.5 Fuel circulation diagram Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 243: Sigma Control Mobil Message Codes

    Fault in the engine electronic communication - engine electronics side. 1152 Fault in the engine electronic communication - ECM side. 1160 Rail pressure sensor fault. 1161 Speed sensor fault. Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 244: Tab. 92 Message Code Range 1200 - 1299: Compressor Unit Faults

    Short circuit in the inlet valve control valve (e). 1426 Open circuit in the frost protector valve. 1427 Short circuit in the frost protector valve. 1430 Manual-stop automatic mode. Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 245: Tab. 94 Message Code Range 1400 - 1499: General Faults

    Message code range 3200 – 3299: compressor unit warnings Message code range 3400 – 3499: general warnings Message code Meaning 3400 Battery charging voltage. Tab. 99 Message code range 3400 – 3499: general warnings Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 246: Operating Instructions For Compressed Air Filter (Combination Filter)

    Annex 13.7 Operating instructions for compressed air filter (combination filter) 13.7 Option dd Operating instructions for compressed air filter (combination filter) Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 247 8 0 . Ä . d n t i M . g l t . b r gültig ab 01.04.2007 - 1 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 248 E-pack: Filter with filtermonitor and ECO-DRAIN Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 2 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 249 E-Pack: Filter with filtermonitor Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 3 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 250 E-pack: Filter with filtermonitor and ECO-DRAIN Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 4 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 251 E-pack: Filter series FF with filtermonitor and ECO-DRAIN Anzahl Filterelemente siehe Kapitel 3. „Technische Daten“. Quantity of filter cartridges see chapter 3. „Technical data“. - 5 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 252 We reserve the right to alter the specifications without prior notice Technische Änderungen vorbehalten. - 6 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 253 Changes sequence of operation Vom Bediener auszuführende Bedienschritte. 1.3 Erklärung der Symbole am Gerät 1.3 Symbols used in the filter - 7 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 254 ∗ Es besitzt als solches eine zur Inbetriebnahme und War- tung derartiger Einrichtungen befähigende Ausbildung bzw. Berechtigung. - 8 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 255 Filter/ -systeme zur Aufbereitung von Atemluft dürfen nur nach approved from manufacturer. Genehmigung des Herstellers der Filter/ -systeme eingesetzt und betrieben werden. - 9 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 256 Annex 13.7 Operating instructions for compressed air filter (combination filter) 3. Technical data 3. Technische Daten - 10 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 257 The coalesced liquids then drain to the bottom of Coalescings ausgefiltert. Die Luft tritt durch den perforierten äuße- the cartridge for removal. ren Stützmantel aus. - 13 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 258 Filters und tropfen dann in den Filterbehälter ab. downstream to the bottom of the sleeve and drain to the bottom of the filter bowl. - 15 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 259 Bei den Filtern FD, FG entfällt der Kondensatableitungsanschluß. Condensate drain does not exist in filters FD, FG. - 21 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 260 Close the shut-off device in the bypass (if installed). Das Filter/ -system ist nun in BETRIEB. The filter/ -system is now OPERATIVE. - 24 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 261 (Siehe Kapitel 9) The FG filter does not require a differential pressure gauge. Das Filter FG benötigt keine Differenzdruckanzeige. - 25 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 262 F r e t i t a Bh = Kompressor-Betriebsstunden / Working hours - 32 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 263 The filter(s) contain(s) systems under high pressure. hende Systeme. Alle pressure must be let off before servicing Vor Servicearbeiten sind sie drucklos zu machen. - 33 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 264 Place filter under pressure again by slowly opening the Filter durch langsames Öffnen der Absperrvorrichtungen shut-off device. wieder mit Druck beaufschlagen. - 34 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 265 Nähere Informationen finden Sie auch im Anhang ECO DRAIN. For more details please see annexe ECO DRAIN. - 35 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 266 Personen unsachgemäß geöffnet oder repariert wurde und/oder mechanische Beschädigungen irgendwelcher Art aufweist. - 36 - t l l FILTER-FA-FG_06D E Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 267: Operating Instructions For Compressed Air Filter (Fresh Air Filter)

    Annex 13.8 Operating instructions for compressed air filter (fresh air filter) 13.8 Option dc Operating instructions for compressed air filter (fresh air filter) Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 268 ФИЛЬТРЫ ДЛЯ УСТРАНЕНИЯ ЗАПАХА И ПАРОВ МАСЛА FILTRI ZA ODSTRANJEVANJE OLJNIH HLAPOV IN VONJAV YAĞ BUHARI VE KOKUSU GİDERİCİ FİLTRELER FILTRI LI JNE{{U L-FWAR TA}-}JUT U L-IRWEJJA{ FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 269 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 270 • Označuje zahteve za odlaganje rabljenih delov in odpadkov. • Kullanılmış parçaların ve atıkların atılmasına ilişkin gereklilikleri vurgular • Tissottolinea l-kundizzjonijiet biex wie[ed jarmi l-partijiet u]ati u l-iskart FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 271 • Įsitikinkite, kad naudojamas reikiamas įrankis • Убедитесь, что используется правильный инструмент • Poskrbite, da boste uporabili ustrezno orodje • Doğru alet kullanılmasını sağlayın • Kun ]gur li tintu]a l-g[odda t-tajba FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 272 A instalação e a manutenção deste produto só deve ser realizada por pessoal autorizado e competente, sob estrita observância destas instruções de utilização e de quaisquer normas e requisitos legais relevantes, quando adequado. Conserve este guia do utilizador para referência futura FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 273 I huma ffittjati b’indikatur tal-volum ta]-]ejt. Kemm l-elementi tal-filtru kif ukoll l-indikatur g[andhom jinbidlu jekk l- indikatur isir ta’ kulur blu. Jekk Jog[;bok Innota - Dan hu indikatur tal-volum ta]-]ejt u ma jindikax i]-]mien li jdum iservi l-element tal-filtru. FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 274 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 1/4” 1/2” FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 275 020 D 020AA 020AC 020 E 025AA 025DAC 025 D 025AA 025EAC 025 E 030 E BOIE1 AC010 I - AC030 030AA 030AC 030 F 030 G FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 276 I sono provvisti di un indicatore degli oli misti. Sostituire gli elementi filtranti e l'indicatore quando il secondo assume una colorazione blu. Nota - L'indicatore segnala la presenza di oli misti, ma non la durata dell'elemento filtrante. FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 277 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 bar 0 psi 0 psi FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 278 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 0 bar 0 psi 0 bar 0 bar 0 psi 0 psi 0 bar 0 psi FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...
  • Page 279 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 FILTER-DH-OIL-XEVOLUTION 01 Service Manual Screw Compressor No.: 9_9425 01 E M170 SIGMA CONTROL MOBIL...
  • Page 280 Annex 13.8 Operating instructions for compressed air filter (fresh air filter) AC010 - AC030 Service Manual Screw Compressor M170 SIGMA CONTROL MOBIL No.: 9_9425 01 E...

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